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OGNI 6 MESI...

 

EVERY 6 MONTHS... 

1 - OLIO. 

 

Con trol la re lo sta to di con ta mi na zio ne o di in vec chia men to 

dell’o lio. 

L’o lio con ta mi na to è la cau sa prin ci pa le del mal fun zio na men to del -

le val vo le e di una bre ve du ra ta del le pom pe ad in gra nag gi. 

OGNI 12 MESI... 

1 - CONTROLLO GENERICO 

 

Con trol lo vi si vo di tut ti i com po nen ti di car pen te ria e dei mec ca-

ni smi al fine di ve ri fi ca re l’as sen za di in con ve nien ti e di even tua li 

ano ma lie. 

2 - IMPIANTO ELETTRICO. 

 

Fate ef fet tua re da par te di tec ni ci elet tri ci spe cia liz za ti (IN TER-

PEL LA RE IL CEN TRO AS SI STEN ZA) un con trol lo dell’im pian to 

elet tri co, com pren si vo di mo to re del la cen tra li na, cavi, fi ne cor sa, 

qua dro co man do. 

3 - OLIO IMPIANTO IDRAULICO. 

Ef fet tua re la so sti tu zio ne dell’o lio, prov ve den do come se gue: 

 

Ab bas sa re il sol le va to re fino alla quo ta mi ni ma (a ter ra). 

 

As si cu rar si che il ci lin dro idrau li co sia a fine cor sa. 

 

To glie re ali men ta zio ne al pon te sol le va to re. 

 

Pro ce de re a sca ri ca re l’o lio dal cir cui to idrau li co, svi tan do il tap-

po po sto nel la par te in fe rio re del ser ba toio del la cen tra li na. 

 

Ri chiu de re il tap po di sca ri co. 

 

Pro ce de re al riem pi men to del la cen tra li na, im met ten do l’o lio dal 

tap po po sto nel la par te su pe rio re del ser ba toio del la cen tra li na 

stes sa. 

 

L’o lio deve es se re fil tra to. 

 

Ca rat te ri sti che e tipi d’o lio sono ri po ra ti nel le spe ci fi che tec ni che 

(cap.2, pag.10). 

 

Ri chiu de re il tap po di ca ri co. 

 

Ali men ta re il pon te sol le va to re. 

 

Fare due o tre cor se di sa li ta - di sce sa (per una al tez za di cir ca 

20- 30 cen ti me tri) per im met te re l’o lio nel cir cui to. 

nel cam bio dell’o lio: usa re solo olio rac co man da to o equi va ­
len te ; non usa re olio de te rio ra to da lun ga gia cen za in ma gaz­
zi no. 

Lo smal ti men to dell’o lio deve es se re fat to come in di ca to nell’ap-

pen di ce “A”. 

1 - OIL 

Check the oil for contamination or ageing. 

Contaminated oil is the main cause of valve malfunctions and will 

reduce the working life of the gear pumps. 

EVERY 12 MONTHS... 

1 - GENERAL INSPECTION 

 

Visual inspection of all structural and mechanical parts to assure 

that all is fault- free and in good condition. 

2 - ELECTRICAL SYSTEM 

 

Have the electrical system, including motor, wiring, limit switches,

and control panel, checked over by a specialised electrician

(CONTACT THE SERVICE CENTRE). 

3 - HYDRAULIC SYSTEM OIL 

Change the oil as follows: 

 

Lower the lift completely. 

 

Make sure that the hydraulic cylinder is fully retracted. 

 

Disconnect the power supply. 

 

Drain the oil from the circuit by unscrewing the drain plug at the 

bottom of the reservoir. 

 

Refit the drain plug. 

 

Fill the reservoir through the filler hole on the top. 

 

Make sure the oil is filtered. 

 

For oil types and characteristics refer to the technical specifications

(chapter 2, page 10). 

 

Close the filler plug. 

 

Connect the lift to the power supply. 

 

Perform two or three lift—lowering cycles (to a height of 20 - 30 

cm) in order to fill the circuit with oil. 

Oil changes: use only recommended oil brands or equivalents;
never use oil that has deteriorated because of excessively
long storage. 

Dispose of used oil as indicated in appendix “A” . 

37 

Summary of Contents for TEC4004

Page 1: ...Installation Maintenance Manual Model TEC4004 4 Tonne 4 Post Hoist...

Page 2: ......

Page 3: ...ldstreet Woodville North SouthAustralia5012 Australia 3 Emis sio ne 10 Febbraio 2006 CENTRODIASSISTENZAAUTORIZZATO Instructionmanualforusingandmaintaining ELECTRO HYDRAULIC LIFTS FOR VEHICLES Model TE...

Page 4: ...ns Page 9 Cap 3 Sicurezza Pag 15 Chapter 3 Safety Page 15 Cap 4 Installazione Pag 22 Chapter 4 Installation Page 22 Cap 5 Funzionamento ed uso Pag 34 Cap 6 Manutenzione Pag 35 Chapter 5 Operating prin...

Page 5: ...oaltrimezziidonei Neicassonideicamion neicontainer neivagoniferroviarisi possonoimpilarealmassimoduepacchi purch vengano reggiatitraloroeassicuraticontrolacaduta PACKING TRANSPORT AND STORAGE PACKING...

Page 6: ...o pee 73 23 CEE 89 336 CEE 98 37 CE NORME TECNICHE Nor me eu ro pee UNI EN 1493 IMPIANTO ELETTRICO Nor me eu ro pee UNI EN 60204 1 OPENING THE PACKS When the lift is delivered make sure that it has no...

Page 7: ...peratore e manutentore ilcuisignificato ilseguente OPERATORE personaaddettaall usodelsollevatore MANUTENTORE personaaddettaallamanutenzioneordinariadel sollevatore Lifting transport unpacking assembly...

Page 8: ...colonnaposterioredestra 5 traversalatocomando traversaanteriore 6 traversatraversaposteriore 7 pedanadestra fissa 8 pedanasinistra mobile Figura3 Figure3 CHAPTER 1 DESCRIPTION OF THE MACHINE Four post...

Page 9: ...ured with M20 nut and lock nut class 8 8 the end of the steel cable 5 which is fitted with an M20 threaded shank fixed with M20 nut and lock nut class 6S The length of the cables can be perfectly adju...

Page 10: ...e funi di acciaio due gruppi pulegge di rinvio 4 delle funi Fig 10 Interno pedana fissa MOVABLE STRUCTURE The movable structure consist of two cross pieces and two plat forms Each cross piece translat...

Page 11: ...tipodigiunto TR08 Pressionedilavorocontinuativa 210 bar Pressionedilavorointermittente 230 bar Pressionedipicco 250 bar CHAPTER 2 SPECIFICATIONS CAPACITY 4000 kg 39240 N Max vehicleliftingheight 1750...

Page 12: ...ype K3 OIL SISTEM Fig 12 Centraline Fig 12 Hydraulic power units 1 Valvoladiritegno Check valve 2 Elettrovalvola Solenoidvalve 3 Scaricomanuale Manualoutlet 4 Caricoolio Delivery 5 Tuboperrecuperoolio...

Page 13: ...2 N 6 175 LA2 12 C4 LA2 G2853 LA2 G3194 1 K1 KM1 Teleruttore Contactor TELEMECANIQUE LC1K0901B7 24V 50 60Hz 1 K2 KA2 Teleruttorediscesa Descent contactor TELEMECANIQUE LC1D12 LA1DN11 1 M M Motoreelett...

Page 14: ...gio TOPOGRAPHIC DIAGRAM WARNING ThemarkedcableswithYellowcolourcouldalsobein alternative of Grey colour 12 Elettromagnete Electromagnet Quadroelettrico Controlpanel Microfuni Cablemicro switch Microfu...

Page 15: ...T DIAGRAM Re Description 1 Parachutevalve 2 Solenoidvalve 3 Checkvalve 4 Reliefvalve 5 Throttlevalve 6 Motor 7 Pump 8 Filter 9 Reservoir 13 1 4 7 2 5 3 6 8 9 2 Motore protezionetermicamotore Motorandt...

Page 16: ...schemiseguentiriportanoicriteriperdefinireilimitidiimpiego delsollevatore MAXIMUM DIMENSIONSOFVEHICLESLIFTED Max width 2400 mm Max wheel base 3000 mm Max distancebetweenouterwalloftyres inclusiveofbul...

Page 17: ...he manual car efully and from beginning to end as it contains important info rmationregardingtheriskstheoperatorormaintenancefitter may be exposed to if the lift is used incorrectly In the following t...

Page 18: ...GENERAL PRECAUTIONS Theoperatorandthemaintenancefitterarerequiredtoobserve the prescriptions of safety regulations in force in the coun ry of installation of the lift Furthermore theoperatorandmainte...

Page 19: ...evamentoelo stazionamento Fig 19 Fig 19 Veicolocaricatocorrettamente SIDE MOVEMENTS Side movements refer to shifting of the vehicle toward the left or right of the lift especially during the lifting c...

Page 20: ...mobile del sollevatore lift should go in overstroke stato previsto un finecorsa there is an electric limit elettrico 1 nella colonna switch 1 in the control comando ed una piastra in post and a steel...

Page 21: ...esolodopoessersiaccertato chenessunapersonasiainposizionipericolose Fig 27 Zonaoperatore Operatorzone Thisheadingillustratespotentialrisksfortheoperator maintenance fitter or any other person present...

Page 22: ...odiallentamentodellefuni RISK OF IMPACT Caused by the parts of the lift or the vehicle that are positioned at head height When due to operational reasons the lift isstoppedatrelativelylowelevations le...

Page 23: ...nd the lift fig 32 THEAREABENEATHANDIMMEDIATELY SURROUNDING THE LIFT AND ALSO THE PLATFORMS MUST BE KEPT CLEAN Remove any oil spills immediately Fig 32 Risk of slipping When the lift is fully down do...

Page 24: ...ato Max 10mmsullivellamento Fig 36 Carichisullefondazioni LIGHTING P max 1850 Kg THE FOLLOWING OPERATIONS MUST BE PERFORMEDEXCLUSIVELYBYSPECIALISED TECHNICALSTAFFWITHAUTHORISATIONFROM THEMANUFACTURERO...

Page 25: ...ureindicatesonotassativecontolleranzeammesse suallineamento 1mm su squa dra tu ra 2 mm Fig 38 Tracciatura INSTALLING WITH EXPANSION ANCHORS Exampleofinstallationonindustrialfloorin average mix concret...

Page 26: ...quin di ser ra re a fon do le viti 15 di fis sag gio delle pe dane 7 8 ASSEMBLY WARNING UNAUTHORISEDPERSONS MUST NOT BE ADMITTED DURINGASSEMBLYOPERATIONS ASSEMBLY OF MOVABLE STRUCTURE PLATFORM 1 Place...

Page 27: ...Fig 40 Fig 40 25 A B C K X K X Fune K Colonne 1 3 Fune X Colonne 2 4 Cable K Post 1 3 Cable X Post 2 4...

Page 28: ...all elet trovalvoladidiscesa 15 ealfine cor sa sa li ta 16 vedi sche mi elet trici Fig 42Preparazionecolonna1 POST ASSEMBLY Remove the safety rods 12 from the top of the posts 1 2 3 4 as shown in fig...

Page 29: ...ilindrodisolleva mento 24 Fig 46 Allacciamentoimpianto idraulico Position the posts at the end of the cross pieces pos 5 6 fig 39 obser ving the numbering and the lay out shown in figure 39 Fit the sa...

Page 30: ...ichiudereilquadroeverificareilsensodirota zione ATTENZIONE TUTTE LE OPERAZIONIINDICATESOPRADEVO NOESSEREESEGUITEUNICAMENTE DA PER SONALESPECIALIZZATO ELECTRICAL SYSTEM CONNECTION Connecttheelectricalc...

Page 31: ...riori 34 e bloccare la parte superiore con controda do 35 Fig 51 Preregistrazione funi Fig 52 Before making any manoeuvres 1 Check the fluid level and fill if necessary using mineral oil for hydraulic...

Page 32: ...e and always install them close to the anchor holes Press LIFT button SB1 in fig 50 and complete the lift cycle during the cycle check that the cross pieces slidefreelyandwithoutundue rubbing friction...

Page 33: ...s se re da 1 a 3 mm Piegarelalevasulsensore perregolareladistanza Fig 57 Registrazione funi INSTALLING THE VEHICLE RAMPS AND THE WHEEL STOPS The vehicle ramps pos 41 fig 56 and the wheel stops 42 can...

Page 34: ...unzionamentodell impiantooleodina micovederetabella inconvenientierimedi alcapitolo7 Fasten the foot protections as shown in fig 58 by means of the M8x20 screws 46 Fig 58 Foot protection assembly PREL...

Page 35: ...macchinaeriverificareilserraggiodellabulloneria THE FOLLOWING OPERATIONS ARE TO BE PERFORMED EXCLUSIVELYBYTECHNICIANSFROMTHEAUTHORISED SERVICE CENTRE specified on the title page 1 No load check no veh...

Page 36: ...asedidiscesalasicurezzacontrol accidentalecadutadelvei colo sempreassicuratadalmartellettocomandatodalsensoreal lentamentofuni azionatomeccanicamente Fig 59 The lift operator controls are MAIN SWITCH...

Page 37: ...ridelle pressioniditaratura disegniesplosiconidatinecessariperl ordinazionedeiricambi elencodeipossibilicasidimalfunzionamentoedellesoluzioni consigliate capitolo7delmanuale For a longer life of the p...

Page 38: ...enereunleggerovelodigrassoperfacilitareloscorrimento dellapedanamobile PERIODIC MAINTENANCE SCHEDULE Tokeeptheliftworkingatoptimalefficiencylevelsobservethe recommendedmaintenanceschedule If you fail...

Page 39: ...za di cir ca 20 30centimetri perimmetterel olionelcircuito nelcambiodell olio usaresoloolioraccomandatooequiva lente nonusareoliodeterioratodalungagiacenzainmagaz zino Losmaltimentodell oliodeveessere...

Page 40: ...evatorenon sol le va fino alla po si zionemassima Mancanzaolio Aggiungereolio Ilmotorecentralina surriscalda Guastonelmotore Voltaggiononcorret to Chiamareservizio assistenza Verificarevoltaggio Usu r...

Page 41: ...ituireleX conilcodicecoloreriportatonellatabellinasottostante indicarelaquantit richiesta Larichiestadeveesserefattaalrivenditoreautorizzatoindicatonel frontespizio APPENDIX A SPECIFIC INFORMATION DIS...

Page 42: ...Colonne Posts 40...

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Page 44: ......

Page 45: ...Cilindro Cylinder 43...

Page 46: ...Salvapiedi Foot protection 44...

Page 47: ...Centralina oleodinamica K3 Hydraulic control unit K3 45...

Page 48: ...Quadro elettrico trifase Three phase electric panel 46...

Page 49: ...6593 B5008 RONDELLAP21X37X3UNI6592 WASHER 21X37X3 UNI 6592 B5009 DADO M20 UNI 5588 NUT M20 UNI 5588 B5011 VITE TCCE M5X35 UNI 5931 SCREW M5X35 UNI 5931 B5012 DADO CIE CO M5 UNI 5721 BLANK NUT M5 UNI 5...

Page 50: ...FORM BLOCKING PLATE B5106 TIRANTEMAGNETET L C CONTROL SIDE CROSSPIECE MAGNET TIE ROD B5107 PERNOAZIONAMENTO DRIVE PIN B5108 MORSETTOPERCAVO 2 5MM CABLE CLAMP 2 5 MM B5109 ELETTROMAGNETE WARNER TIPOTT1...

Page 51: ...ENPUSH BUTTON B6507 CONTATTOPERPULSANTE1NODE10 CONTACT FOR PUSH BUTTON1NO SPRECHER DE10 B6511 PORTAFUSIBILE10X38WIMEXPCH1 FUSECARRIER10X38WIMEXPCH10X38 B6513 PASSACAVOGEWISSPG9 CABLE CLAMP GE WISS PG9...

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