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IMBALLAGGIO, TRASPORTO E
STOCCAGGIO.

LE OPE RA ZIO NI DI IM BAL LAG GIO, SOL LE VA -
MEN TO, MO VI MEN TA ZIO NE, TRA SPOR TO E DI -
SIM BAL LO DE VO NO ES SE RE AF FI DA TE ESCLU 

-

SI VA MEN TE A PER SO NA LE CHE SIA ESPER TO
IN TALI OPE RA ZIO NI E CHE CO NO SCA BENE IL
PON TE SOL LE VA TO RE ED IL PRE SEN TE MA -
NUA LE

IMBALLAGGIO

Il pon te sol le va to re vie ne spe di to smon ta to nei se guen ti pez zi:

                                                Peso di un pez zo (Kg)

4       co lon ne                                                    44
2       tra ver se                                                    75
2       ram pe di sa li ta                                         22
2       fer ma ruo te                                               2,6
2       pe da ne:          lato co man do                    250

                               lato op po sto                      160

1       as sie me cen tra li na                                  30

         kit sal va pie di                                               5

Il pon te sol le va to re vie ne spe di to av vol to in un uni co pac co con fe -
zio na to con una la stra di ma te ria le ter mo re trai bi le e si gil la to con
due reg ge me tal li che (Fig.1).
Il peso me dio del pac co è di cir ca 920 Kg.

SOLLEVAMENTO E MOVIMENTAZIONE

I pac chi pos so no es se re sol le va ti e spo sta ti sol tan to con car rel li
ele va to ri, man te nen do una di stan za di al me no 90 cm tra i due
brac ci del la for ca (Fig.1).
Sol le va re un solo pac co per vol ta.
I mez zi scel ti de vo no es se re ido nei al sol le va men to e spo sta men to 
in si cu rez za, te nen do con to di di men sio ni, peso, ba ri cen tro del
pac co, spor gen ze, par ti de li ca te da non dan neg gia re.

Fig.1        Im bal lo e spo sta men to

Non sol le va re o spo sta re MAI il sol le va to re me dian te fa scie o
im bra ca tu re per il sol le va men to (Fig.2).

STOCCAGGIO

Gli im bal li de vo no sem pre es se re con ser va ti in luo ghi co per ti e
pro tet ti a tem pe ra tu re com pre se fra -10 °C e + 40°C. e non de vo no 
es se re espo sti ai rag gi di ret ti del sole.

IMPILAMENTO DEI PACCHI

E’ sem pre scon si glia to in quan to il pac co non è pre vi sto per l’im pi -
la men to. La base stret ta, il peso no te vo le e la con si sten za dell’im -
bal lo ren do no pro ble ma ti co e de li ca to l’im pi la men to.
Qua lo ra si ren des se ne ces sa rio l’im pi la men to, oc cor re adot ta re
mol te pre cau zio ni e in par ti co la re:
- non su pe ra re mai i due me tri di al tez za del la pila;
- non fare mai pile di pac chi sin go li, ma fare sem pre pile di pac chi
a cop pie in cro cia te tra loro, in modo da ot te ne re ca ta ste con una
base più lar ga ed una cer ta sta bi li tà; quin di prov ve de re a ren de re
si cu ro lo stoc cag gio, uti liz zan do reg ge, le gac ci o al tri mez zi ido nei.

Nei cas so ni dei ca mion, nei con tai ner, nei va go ni fer ro via ri si
pos so no im pi la re al mas si mo due pac chi, pur chè ven ga no
reg gia ti tra loro e as si cu ra ti con tro la ca du ta.

PACKING, TRANSPORT AND
STORAGE.

PACKING, LIFTING, HANDLING, TRANSPORTING
AND UNPACKING OPERATIONS MUST BE PER -
FORMED ONLY BY EXPERIENCED PERSONNEL
WITH APPROPRIATE KNOWLEDGE OF THE LIFT
AND AFTER READING THIS MANUAL

PACKING

The lift is shipped disassembled in the following units:

                                               Unit weight  (kg)

4         posts                                                        44
2         cross- beams                                             75
2         vehicle ramps                                           22
2         wheel stops                                             2,6
2         plat form:          control side                        250

                               opposite side                     160

1         hydraulic power unit                                 30

          foot protection kit                                          10

The lift is shipped in a single pack enclosed by a sheet of heat
shrink material and restrained by two steel straps (fig.1).
The average weight of the pack is 920 kg.

LIFTING AND HANDLING

The packs can be lifted and transported only using lift trucks, and
keeping the fork arm centres at least 90 cm apart (Fig.1).
Lift only one pack at a time.
The lifting equipment must be capable of lifting and moving the
packs in complete safety, bearing in mind the dimensions, weight
and centre of gravity of the pack, any protruding parts, and delicate 
parts to protect from impact damage etc..

Fig.2       Packing and moving

NEVER attempt to hoist or transport the unit using lifting
slings (Fig.2).

STORAGE

The packs must be kept in a covered and protected area in a
temperature range of -10°C to +40°C. They must not be exposed to
direct sunlight.

STACKING THE PACKS

We advise against stacking because the packs are not designed
for this type of storage. The narrow base, heavy weight and large
size of the packs make stacking difficult and potentially dangerous.
If stacking is unavoidable, use all appropriate precautions:
- never stack to more than 2 metres in height;
- never make stacks of single packs, always stack pairs of packs in 
a cross pattern so that the base is bigger and the resulting stack is
more stable; once the stack is complete, restrain it using straps,
ropes or other suitable methods.

A maximum of two packs can be stacked on lorries, in contai  -
ners, and in railway wagons, on the condition that the packs
are strapped together and restrained to stop them falling.

3

Summary of Contents for TEC4004

Page 1: ...Installation Maintenance Manual Model TEC4004 4 Tonne 4 Post Hoist...

Page 2: ......

Page 3: ...ldstreet Woodville North SouthAustralia5012 Australia 3 Emis sio ne 10 Febbraio 2006 CENTRODIASSISTENZAAUTORIZZATO Instructionmanualforusingandmaintaining ELECTRO HYDRAULIC LIFTS FOR VEHICLES Model TE...

Page 4: ...ns Page 9 Cap 3 Sicurezza Pag 15 Chapter 3 Safety Page 15 Cap 4 Installazione Pag 22 Chapter 4 Installation Page 22 Cap 5 Funzionamento ed uso Pag 34 Cap 6 Manutenzione Pag 35 Chapter 5 Operating prin...

Page 5: ...oaltrimezziidonei Neicassonideicamion neicontainer neivagoniferroviarisi possonoimpilarealmassimoduepacchi purch vengano reggiatitraloroeassicuraticontrolacaduta PACKING TRANSPORT AND STORAGE PACKING...

Page 6: ...o pee 73 23 CEE 89 336 CEE 98 37 CE NORME TECNICHE Nor me eu ro pee UNI EN 1493 IMPIANTO ELETTRICO Nor me eu ro pee UNI EN 60204 1 OPENING THE PACKS When the lift is delivered make sure that it has no...

Page 7: ...peratore e manutentore ilcuisignificato ilseguente OPERATORE personaaddettaall usodelsollevatore MANUTENTORE personaaddettaallamanutenzioneordinariadel sollevatore Lifting transport unpacking assembly...

Page 8: ...colonnaposterioredestra 5 traversalatocomando traversaanteriore 6 traversatraversaposteriore 7 pedanadestra fissa 8 pedanasinistra mobile Figura3 Figure3 CHAPTER 1 DESCRIPTION OF THE MACHINE Four post...

Page 9: ...ured with M20 nut and lock nut class 8 8 the end of the steel cable 5 which is fitted with an M20 threaded shank fixed with M20 nut and lock nut class 6S The length of the cables can be perfectly adju...

Page 10: ...e funi di acciaio due gruppi pulegge di rinvio 4 delle funi Fig 10 Interno pedana fissa MOVABLE STRUCTURE The movable structure consist of two cross pieces and two plat forms Each cross piece translat...

Page 11: ...tipodigiunto TR08 Pressionedilavorocontinuativa 210 bar Pressionedilavorointermittente 230 bar Pressionedipicco 250 bar CHAPTER 2 SPECIFICATIONS CAPACITY 4000 kg 39240 N Max vehicleliftingheight 1750...

Page 12: ...ype K3 OIL SISTEM Fig 12 Centraline Fig 12 Hydraulic power units 1 Valvoladiritegno Check valve 2 Elettrovalvola Solenoidvalve 3 Scaricomanuale Manualoutlet 4 Caricoolio Delivery 5 Tuboperrecuperoolio...

Page 13: ...2 N 6 175 LA2 12 C4 LA2 G2853 LA2 G3194 1 K1 KM1 Teleruttore Contactor TELEMECANIQUE LC1K0901B7 24V 50 60Hz 1 K2 KA2 Teleruttorediscesa Descent contactor TELEMECANIQUE LC1D12 LA1DN11 1 M M Motoreelett...

Page 14: ...gio TOPOGRAPHIC DIAGRAM WARNING ThemarkedcableswithYellowcolourcouldalsobein alternative of Grey colour 12 Elettromagnete Electromagnet Quadroelettrico Controlpanel Microfuni Cablemicro switch Microfu...

Page 15: ...T DIAGRAM Re Description 1 Parachutevalve 2 Solenoidvalve 3 Checkvalve 4 Reliefvalve 5 Throttlevalve 6 Motor 7 Pump 8 Filter 9 Reservoir 13 1 4 7 2 5 3 6 8 9 2 Motore protezionetermicamotore Motorandt...

Page 16: ...schemiseguentiriportanoicriteriperdefinireilimitidiimpiego delsollevatore MAXIMUM DIMENSIONSOFVEHICLESLIFTED Max width 2400 mm Max wheel base 3000 mm Max distancebetweenouterwalloftyres inclusiveofbul...

Page 17: ...he manual car efully and from beginning to end as it contains important info rmationregardingtheriskstheoperatorormaintenancefitter may be exposed to if the lift is used incorrectly In the following t...

Page 18: ...GENERAL PRECAUTIONS Theoperatorandthemaintenancefitterarerequiredtoobserve the prescriptions of safety regulations in force in the coun ry of installation of the lift Furthermore theoperatorandmainte...

Page 19: ...evamentoelo stazionamento Fig 19 Fig 19 Veicolocaricatocorrettamente SIDE MOVEMENTS Side movements refer to shifting of the vehicle toward the left or right of the lift especially during the lifting c...

Page 20: ...mobile del sollevatore lift should go in overstroke stato previsto un finecorsa there is an electric limit elettrico 1 nella colonna switch 1 in the control comando ed una piastra in post and a steel...

Page 21: ...esolodopoessersiaccertato chenessunapersonasiainposizionipericolose Fig 27 Zonaoperatore Operatorzone Thisheadingillustratespotentialrisksfortheoperator maintenance fitter or any other person present...

Page 22: ...odiallentamentodellefuni RISK OF IMPACT Caused by the parts of the lift or the vehicle that are positioned at head height When due to operational reasons the lift isstoppedatrelativelylowelevations le...

Page 23: ...nd the lift fig 32 THEAREABENEATHANDIMMEDIATELY SURROUNDING THE LIFT AND ALSO THE PLATFORMS MUST BE KEPT CLEAN Remove any oil spills immediately Fig 32 Risk of slipping When the lift is fully down do...

Page 24: ...ato Max 10mmsullivellamento Fig 36 Carichisullefondazioni LIGHTING P max 1850 Kg THE FOLLOWING OPERATIONS MUST BE PERFORMEDEXCLUSIVELYBYSPECIALISED TECHNICALSTAFFWITHAUTHORISATIONFROM THEMANUFACTURERO...

Page 25: ...ureindicatesonotassativecontolleranzeammesse suallineamento 1mm su squa dra tu ra 2 mm Fig 38 Tracciatura INSTALLING WITH EXPANSION ANCHORS Exampleofinstallationonindustrialfloorin average mix concret...

Page 26: ...quin di ser ra re a fon do le viti 15 di fis sag gio delle pe dane 7 8 ASSEMBLY WARNING UNAUTHORISEDPERSONS MUST NOT BE ADMITTED DURINGASSEMBLYOPERATIONS ASSEMBLY OF MOVABLE STRUCTURE PLATFORM 1 Place...

Page 27: ...Fig 40 Fig 40 25 A B C K X K X Fune K Colonne 1 3 Fune X Colonne 2 4 Cable K Post 1 3 Cable X Post 2 4...

Page 28: ...all elet trovalvoladidiscesa 15 ealfine cor sa sa li ta 16 vedi sche mi elet trici Fig 42Preparazionecolonna1 POST ASSEMBLY Remove the safety rods 12 from the top of the posts 1 2 3 4 as shown in fig...

Page 29: ...ilindrodisolleva mento 24 Fig 46 Allacciamentoimpianto idraulico Position the posts at the end of the cross pieces pos 5 6 fig 39 obser ving the numbering and the lay out shown in figure 39 Fit the sa...

Page 30: ...ichiudereilquadroeverificareilsensodirota zione ATTENZIONE TUTTE LE OPERAZIONIINDICATESOPRADEVO NOESSEREESEGUITEUNICAMENTE DA PER SONALESPECIALIZZATO ELECTRICAL SYSTEM CONNECTION Connecttheelectricalc...

Page 31: ...riori 34 e bloccare la parte superiore con controda do 35 Fig 51 Preregistrazione funi Fig 52 Before making any manoeuvres 1 Check the fluid level and fill if necessary using mineral oil for hydraulic...

Page 32: ...e and always install them close to the anchor holes Press LIFT button SB1 in fig 50 and complete the lift cycle during the cycle check that the cross pieces slidefreelyandwithoutundue rubbing friction...

Page 33: ...s se re da 1 a 3 mm Piegarelalevasulsensore perregolareladistanza Fig 57 Registrazione funi INSTALLING THE VEHICLE RAMPS AND THE WHEEL STOPS The vehicle ramps pos 41 fig 56 and the wheel stops 42 can...

Page 34: ...unzionamentodell impiantooleodina micovederetabella inconvenientierimedi alcapitolo7 Fasten the foot protections as shown in fig 58 by means of the M8x20 screws 46 Fig 58 Foot protection assembly PREL...

Page 35: ...macchinaeriverificareilserraggiodellabulloneria THE FOLLOWING OPERATIONS ARE TO BE PERFORMED EXCLUSIVELYBYTECHNICIANSFROMTHEAUTHORISED SERVICE CENTRE specified on the title page 1 No load check no veh...

Page 36: ...asedidiscesalasicurezzacontrol accidentalecadutadelvei colo sempreassicuratadalmartellettocomandatodalsensoreal lentamentofuni azionatomeccanicamente Fig 59 The lift operator controls are MAIN SWITCH...

Page 37: ...ridelle pressioniditaratura disegniesplosiconidatinecessariperl ordinazionedeiricambi elencodeipossibilicasidimalfunzionamentoedellesoluzioni consigliate capitolo7delmanuale For a longer life of the p...

Page 38: ...enereunleggerovelodigrassoperfacilitareloscorrimento dellapedanamobile PERIODIC MAINTENANCE SCHEDULE Tokeeptheliftworkingatoptimalefficiencylevelsobservethe recommendedmaintenanceschedule If you fail...

Page 39: ...za di cir ca 20 30centimetri perimmetterel olionelcircuito nelcambiodell olio usaresoloolioraccomandatooequiva lente nonusareoliodeterioratodalungagiacenzainmagaz zino Losmaltimentodell oliodeveessere...

Page 40: ...evatorenon sol le va fino alla po si zionemassima Mancanzaolio Aggiungereolio Ilmotorecentralina surriscalda Guastonelmotore Voltaggiononcorret to Chiamareservizio assistenza Verificarevoltaggio Usu r...

Page 41: ...ituireleX conilcodicecoloreriportatonellatabellinasottostante indicarelaquantit richiesta Larichiestadeveesserefattaalrivenditoreautorizzatoindicatonel frontespizio APPENDIX A SPECIFIC INFORMATION DIS...

Page 42: ...Colonne Posts 40...

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Page 45: ...Cilindro Cylinder 43...

Page 46: ...Salvapiedi Foot protection 44...

Page 47: ...Centralina oleodinamica K3 Hydraulic control unit K3 45...

Page 48: ...Quadro elettrico trifase Three phase electric panel 46...

Page 49: ...6593 B5008 RONDELLAP21X37X3UNI6592 WASHER 21X37X3 UNI 6592 B5009 DADO M20 UNI 5588 NUT M20 UNI 5588 B5011 VITE TCCE M5X35 UNI 5931 SCREW M5X35 UNI 5931 B5012 DADO CIE CO M5 UNI 5721 BLANK NUT M5 UNI 5...

Page 50: ...FORM BLOCKING PLATE B5106 TIRANTEMAGNETET L C CONTROL SIDE CROSSPIECE MAGNET TIE ROD B5107 PERNOAZIONAMENTO DRIVE PIN B5108 MORSETTOPERCAVO 2 5MM CABLE CLAMP 2 5 MM B5109 ELETTROMAGNETE WARNER TIPOTT1...

Page 51: ...ENPUSH BUTTON B6507 CONTATTOPERPULSANTE1NODE10 CONTACT FOR PUSH BUTTON1NO SPRECHER DE10 B6511 PORTAFUSIBILE10X38WIMEXPCH1 FUSECARRIER10X38WIMEXPCH10X38 B6513 PASSACAVOGEWISSPG9 CABLE CLAMP GE WISS PG9...

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