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CAP.4 

INSTALLAZIONE 

CHAPTER 4 

INSTALLATION

QUE STE OPE RA ZIO NI SONO DI COM PE TEN ZA 
ESCLU SI VA DEI TEC NI CI SPE CIA LIZ ZA TI IN CA RI­
CA TI DAL CO STRUT TO RE O DAI RI VEN DI TO RI 
AU TO RIZ ZA TI . 
SE EF FET TUA TE DA AL TRE PER SO NE POS SO­
NO CREA RE SI TUA ZIO NI DI PE RI CO LO E CAU­
SA RE GRA VI DAN NI ALLE PER SO NE E/O AL 
SOL LE VA TO RE. 

VERIFICA DEI REQUISITI PER L’INSTALLAZIONE 

VERIFICA DI IDONEITA’ DEL LOCALE PRESCELTO. 

Il sol le va to re è co strui to per l’im pie go in lo ca li chiu si e ri pa ra ti. Il 

luo go pre scel to non deve es se re vi ci no a la vag gi, a po sti di ver ni-

cia tu ra, a de po si ti di sol ven ti o ver ni ci, a lo ca li con la vo ra zio ni che 

pos so no crea re at mo sfe re esplo si ve. 

VERIFICA DI IDONEITA’ DELLE DIMENSIONI DEL LOCALE E 
DELLE DISTANZE DI SICUREZZA. 

Il sol le va to re deve es se re in stal la to ri spet tan do le di stan ze di si cu-

rez za da muri,co lon ne, al tre mac chi ne, ecc... come in di ca te in Fi-

gu ra 35 e se con do le even tua li pre scri zio ni del la le gi sla zio ne vi -

gen te nel luo go di in stal la zio ne. 

Oc cor re la scia re co mun que uno spa zio li be ro mi ni mo di 500 mm 

tra ogni par te mo bi le del sol le va to re e del vei co lo sol le va to e le al-

tre strut tu re fis se o mo bi li piu’ vi ci ne. 

Ve ri fi ca re in par ti co la re: 

-al tez za:mi ni mo 5000 mm

(con si de ra re l’al tez za dei vei co li da sol le va re), 

- di stan za dai muri mi ni mo 600 mm,

- spa zi per la vo ra re mi ni mo 600 mm,

- spa zi per la PO STA ZIO NE DI CO MAN DO,

-spa zi per la ma nu ten zio ne,

-ac ces si,

- vie di fuga in caso di emer gen za,

-po si zio ne re la ti va alle al tre mac chi ne,

- orien ta men to fun zio na le del sol le va to re, 

-pos si bi li tà di rea liz za re l’al lac cia men to

 elet tri co. 

Fig.35  Di stan ze di si cu rez za 

Fig.35  Sa fe ty di stan ces 

ILLUMINAZIONE 

Tut te le zone del la mac chi na de vo no es se re il lu mi na te in modo 

uni for me e suf fi cien te per ga ran ti re le ope ra zio ni di re go la zio ne e 

ma nu ten zio ne pre vi ste nel ma nua le, evi tan do zone d’om bra, ri fles-

si, ab ba glia men to e af fa ti ca men to del la vi sta. 

L’il lu mi na zio ne deve es se re rea liz za ta in ac cor do con la nor ma ti va 

vi gen te nel luo go di in stal la zio ne (a cura dell’in stal la to re dell’im-

pian to di il lu mi na zio ne). 

PAVIMENTO 

Il sol le va to re deve es se re in stal la to su pla-

tea oriz zon ta le di ade gua ta re si sten za. 

La pla tea e le fon da zio ni de vo no es se re ido-

nee a so ste ne re i va lo ri mas si mi di sol le ci ta-

zio ne che il sol le va to re eser ci ta sul ter re no 

nel le piu’ sfa vo re vo li con di zio ni di eser ci zio: 

la pres sio ne spe ci fi ca eser ci ta ta dal sol le va-

to re se con do l’u so pre vi sto è di cir ca 5 

Kg/cm (Fig.36). 

- Ca ri co ver ti ca le: 1850 Kg

-Ta glio: tra scu ra bi le

Il pa vi men to deve inol tre es se re pia no e ben 

li vel la to (Max. 10 mm sul li vel la men to). 

Fig.36  Ca ri chi sul le fon da zio ni 

LIGHTING 

P max. 

1850 Kg 

THE FOLLOWING OPERATIONS MUST BE
PERFORMED EXCLUSIVELY BY SPECIALISED
TECHNICAL STAFF WITH AUTHORISATION FROM 
THE MANUFACTURER OR LICENSED DEALER. 
IF THESE OPERATIONS ARE PERFORMED BY 
OTHER PERSONS, SERIOUS PERSONAL IN JU RY 
AND/OR IRREPARABLE DAMAGE TO THE LIFT 
UNIT MAY RESULT. 

INSTALLATION REQUIREMENT CHECK 

MAKE SURE THAT THE INTENDED PLACE OF INSTALLATION 
IS SUITABLE. 

The lift is designed for installation in enclosed areas suitably protected

from weather. The place of installation must be well clear of areas in

which washing or painting work is performed, and away from solvent

or paint storage areas, or areas where there is a risk of a potentially

explosive  atmosphere. 

CHECK OF ROOM SUITABILITY AND SAFETY CLEARANCES. 

The lift must be installed in compliance with the clearances between

walls, pillars, other machines, etc. indicated in Figure 35 and in 

compliance with any legal requirements in the country of installation. 

In any event, there must be a minimum clearance of 500 mm

between all movable parts of the lift and the vehicle itself and the 

nearest fixed or mobile structures in the workshop. 

Check: 

- height: 5000 mm min.

(calculate also the height of the vehicles you intend to lift),

 

 

 - distance from walls: 600 mm min.,

   - working space: 600 mm min.,

   - CONTROL POSITION area,

      -maintenance area,

      - access,

     - escape routes for emergency situations,

     - position in relation to other machines,

     - rational orientation of the lift, 

    -possibility of  electrical connection.

All parts of the machine must be uniformly lit with sufficient light to

make sure that the adjustment and maintenance operations specified

in the manual can be performed safely, and without areas of

shadow,

reflected light, glare and avoiding all situations that could give rise to

eye fatigue.

The lighting  must be installed in accordance with the laws in force in

the place of installation (responsibility lies with the lighting equipment 

fitter).

FLOOR 

The lift must be installed on a horizontal platform

with suitable load capacity.

The platform and the foundations must be suitable

to resist the maximum stress values that the lift 

can transmit to the ground envisaging the worst 

opera ting  conditions: specific  ground  pressure

exerted by the lift in the prescribed conditions of

use is approximately 5 kg/cm (Fig.36).

- Vertical load: 1850 kg

- Shear force: negligible

The floor must be flat and without gradients

(maximum of 10 mm tolerance) 

Fig.36 

Loads on foundations 

22 

Summary of Contents for TEC4004

Page 1: ...Installation Maintenance Manual Model TEC4004 4 Tonne 4 Post Hoist...

Page 2: ......

Page 3: ...ldstreet Woodville North SouthAustralia5012 Australia 3 Emis sio ne 10 Febbraio 2006 CENTRODIASSISTENZAAUTORIZZATO Instructionmanualforusingandmaintaining ELECTRO HYDRAULIC LIFTS FOR VEHICLES Model TE...

Page 4: ...ns Page 9 Cap 3 Sicurezza Pag 15 Chapter 3 Safety Page 15 Cap 4 Installazione Pag 22 Chapter 4 Installation Page 22 Cap 5 Funzionamento ed uso Pag 34 Cap 6 Manutenzione Pag 35 Chapter 5 Operating prin...

Page 5: ...oaltrimezziidonei Neicassonideicamion neicontainer neivagoniferroviarisi possonoimpilarealmassimoduepacchi purch vengano reggiatitraloroeassicuraticontrolacaduta PACKING TRANSPORT AND STORAGE PACKING...

Page 6: ...o pee 73 23 CEE 89 336 CEE 98 37 CE NORME TECNICHE Nor me eu ro pee UNI EN 1493 IMPIANTO ELETTRICO Nor me eu ro pee UNI EN 60204 1 OPENING THE PACKS When the lift is delivered make sure that it has no...

Page 7: ...peratore e manutentore ilcuisignificato ilseguente OPERATORE personaaddettaall usodelsollevatore MANUTENTORE personaaddettaallamanutenzioneordinariadel sollevatore Lifting transport unpacking assembly...

Page 8: ...colonnaposterioredestra 5 traversalatocomando traversaanteriore 6 traversatraversaposteriore 7 pedanadestra fissa 8 pedanasinistra mobile Figura3 Figure3 CHAPTER 1 DESCRIPTION OF THE MACHINE Four post...

Page 9: ...ured with M20 nut and lock nut class 8 8 the end of the steel cable 5 which is fitted with an M20 threaded shank fixed with M20 nut and lock nut class 6S The length of the cables can be perfectly adju...

Page 10: ...e funi di acciaio due gruppi pulegge di rinvio 4 delle funi Fig 10 Interno pedana fissa MOVABLE STRUCTURE The movable structure consist of two cross pieces and two plat forms Each cross piece translat...

Page 11: ...tipodigiunto TR08 Pressionedilavorocontinuativa 210 bar Pressionedilavorointermittente 230 bar Pressionedipicco 250 bar CHAPTER 2 SPECIFICATIONS CAPACITY 4000 kg 39240 N Max vehicleliftingheight 1750...

Page 12: ...ype K3 OIL SISTEM Fig 12 Centraline Fig 12 Hydraulic power units 1 Valvoladiritegno Check valve 2 Elettrovalvola Solenoidvalve 3 Scaricomanuale Manualoutlet 4 Caricoolio Delivery 5 Tuboperrecuperoolio...

Page 13: ...2 N 6 175 LA2 12 C4 LA2 G2853 LA2 G3194 1 K1 KM1 Teleruttore Contactor TELEMECANIQUE LC1K0901B7 24V 50 60Hz 1 K2 KA2 Teleruttorediscesa Descent contactor TELEMECANIQUE LC1D12 LA1DN11 1 M M Motoreelett...

Page 14: ...gio TOPOGRAPHIC DIAGRAM WARNING ThemarkedcableswithYellowcolourcouldalsobein alternative of Grey colour 12 Elettromagnete Electromagnet Quadroelettrico Controlpanel Microfuni Cablemicro switch Microfu...

Page 15: ...T DIAGRAM Re Description 1 Parachutevalve 2 Solenoidvalve 3 Checkvalve 4 Reliefvalve 5 Throttlevalve 6 Motor 7 Pump 8 Filter 9 Reservoir 13 1 4 7 2 5 3 6 8 9 2 Motore protezionetermicamotore Motorandt...

Page 16: ...schemiseguentiriportanoicriteriperdefinireilimitidiimpiego delsollevatore MAXIMUM DIMENSIONSOFVEHICLESLIFTED Max width 2400 mm Max wheel base 3000 mm Max distancebetweenouterwalloftyres inclusiveofbul...

Page 17: ...he manual car efully and from beginning to end as it contains important info rmationregardingtheriskstheoperatorormaintenancefitter may be exposed to if the lift is used incorrectly In the following t...

Page 18: ...GENERAL PRECAUTIONS Theoperatorandthemaintenancefitterarerequiredtoobserve the prescriptions of safety regulations in force in the coun ry of installation of the lift Furthermore theoperatorandmainte...

Page 19: ...evamentoelo stazionamento Fig 19 Fig 19 Veicolocaricatocorrettamente SIDE MOVEMENTS Side movements refer to shifting of the vehicle toward the left or right of the lift especially during the lifting c...

Page 20: ...mobile del sollevatore lift should go in overstroke stato previsto un finecorsa there is an electric limit elettrico 1 nella colonna switch 1 in the control comando ed una piastra in post and a steel...

Page 21: ...esolodopoessersiaccertato chenessunapersonasiainposizionipericolose Fig 27 Zonaoperatore Operatorzone Thisheadingillustratespotentialrisksfortheoperator maintenance fitter or any other person present...

Page 22: ...odiallentamentodellefuni RISK OF IMPACT Caused by the parts of the lift or the vehicle that are positioned at head height When due to operational reasons the lift isstoppedatrelativelylowelevations le...

Page 23: ...nd the lift fig 32 THEAREABENEATHANDIMMEDIATELY SURROUNDING THE LIFT AND ALSO THE PLATFORMS MUST BE KEPT CLEAN Remove any oil spills immediately Fig 32 Risk of slipping When the lift is fully down do...

Page 24: ...ato Max 10mmsullivellamento Fig 36 Carichisullefondazioni LIGHTING P max 1850 Kg THE FOLLOWING OPERATIONS MUST BE PERFORMEDEXCLUSIVELYBYSPECIALISED TECHNICALSTAFFWITHAUTHORISATIONFROM THEMANUFACTURERO...

Page 25: ...ureindicatesonotassativecontolleranzeammesse suallineamento 1mm su squa dra tu ra 2 mm Fig 38 Tracciatura INSTALLING WITH EXPANSION ANCHORS Exampleofinstallationonindustrialfloorin average mix concret...

Page 26: ...quin di ser ra re a fon do le viti 15 di fis sag gio delle pe dane 7 8 ASSEMBLY WARNING UNAUTHORISEDPERSONS MUST NOT BE ADMITTED DURINGASSEMBLYOPERATIONS ASSEMBLY OF MOVABLE STRUCTURE PLATFORM 1 Place...

Page 27: ...Fig 40 Fig 40 25 A B C K X K X Fune K Colonne 1 3 Fune X Colonne 2 4 Cable K Post 1 3 Cable X Post 2 4...

Page 28: ...all elet trovalvoladidiscesa 15 ealfine cor sa sa li ta 16 vedi sche mi elet trici Fig 42Preparazionecolonna1 POST ASSEMBLY Remove the safety rods 12 from the top of the posts 1 2 3 4 as shown in fig...

Page 29: ...ilindrodisolleva mento 24 Fig 46 Allacciamentoimpianto idraulico Position the posts at the end of the cross pieces pos 5 6 fig 39 obser ving the numbering and the lay out shown in figure 39 Fit the sa...

Page 30: ...ichiudereilquadroeverificareilsensodirota zione ATTENZIONE TUTTE LE OPERAZIONIINDICATESOPRADEVO NOESSEREESEGUITEUNICAMENTE DA PER SONALESPECIALIZZATO ELECTRICAL SYSTEM CONNECTION Connecttheelectricalc...

Page 31: ...riori 34 e bloccare la parte superiore con controda do 35 Fig 51 Preregistrazione funi Fig 52 Before making any manoeuvres 1 Check the fluid level and fill if necessary using mineral oil for hydraulic...

Page 32: ...e and always install them close to the anchor holes Press LIFT button SB1 in fig 50 and complete the lift cycle during the cycle check that the cross pieces slidefreelyandwithoutundue rubbing friction...

Page 33: ...s se re da 1 a 3 mm Piegarelalevasulsensore perregolareladistanza Fig 57 Registrazione funi INSTALLING THE VEHICLE RAMPS AND THE WHEEL STOPS The vehicle ramps pos 41 fig 56 and the wheel stops 42 can...

Page 34: ...unzionamentodell impiantooleodina micovederetabella inconvenientierimedi alcapitolo7 Fasten the foot protections as shown in fig 58 by means of the M8x20 screws 46 Fig 58 Foot protection assembly PREL...

Page 35: ...macchinaeriverificareilserraggiodellabulloneria THE FOLLOWING OPERATIONS ARE TO BE PERFORMED EXCLUSIVELYBYTECHNICIANSFROMTHEAUTHORISED SERVICE CENTRE specified on the title page 1 No load check no veh...

Page 36: ...asedidiscesalasicurezzacontrol accidentalecadutadelvei colo sempreassicuratadalmartellettocomandatodalsensoreal lentamentofuni azionatomeccanicamente Fig 59 The lift operator controls are MAIN SWITCH...

Page 37: ...ridelle pressioniditaratura disegniesplosiconidatinecessariperl ordinazionedeiricambi elencodeipossibilicasidimalfunzionamentoedellesoluzioni consigliate capitolo7delmanuale For a longer life of the p...

Page 38: ...enereunleggerovelodigrassoperfacilitareloscorrimento dellapedanamobile PERIODIC MAINTENANCE SCHEDULE Tokeeptheliftworkingatoptimalefficiencylevelsobservethe recommendedmaintenanceschedule If you fail...

Page 39: ...za di cir ca 20 30centimetri perimmetterel olionelcircuito nelcambiodell olio usaresoloolioraccomandatooequiva lente nonusareoliodeterioratodalungagiacenzainmagaz zino Losmaltimentodell oliodeveessere...

Page 40: ...evatorenon sol le va fino alla po si zionemassima Mancanzaolio Aggiungereolio Ilmotorecentralina surriscalda Guastonelmotore Voltaggiononcorret to Chiamareservizio assistenza Verificarevoltaggio Usu r...

Page 41: ...ituireleX conilcodicecoloreriportatonellatabellinasottostante indicarelaquantit richiesta Larichiestadeveesserefattaalrivenditoreautorizzatoindicatonel frontespizio APPENDIX A SPECIFIC INFORMATION DIS...

Page 42: ...Colonne Posts 40...

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Page 45: ...Cilindro Cylinder 43...

Page 46: ...Salvapiedi Foot protection 44...

Page 47: ...Centralina oleodinamica K3 Hydraulic control unit K3 45...

Page 48: ...Quadro elettrico trifase Three phase electric panel 46...

Page 49: ...6593 B5008 RONDELLAP21X37X3UNI6592 WASHER 21X37X3 UNI 6592 B5009 DADO M20 UNI 5588 NUT M20 UNI 5588 B5011 VITE TCCE M5X35 UNI 5931 SCREW M5X35 UNI 5931 B5012 DADO CIE CO M5 UNI 5721 BLANK NUT M5 UNI 5...

Page 50: ...FORM BLOCKING PLATE B5106 TIRANTEMAGNETET L C CONTROL SIDE CROSSPIECE MAGNET TIE ROD B5107 PERNOAZIONAMENTO DRIVE PIN B5108 MORSETTOPERCAVO 2 5MM CABLE CLAMP 2 5 MM B5109 ELETTROMAGNETE WARNER TIPOTT1...

Page 51: ...ENPUSH BUTTON B6507 CONTATTOPERPULSANTE1NODE10 CONTACT FOR PUSH BUTTON1NO SPRECHER DE10 B6511 PORTAFUSIBILE10X38WIMEXPCH1 FUSECARRIER10X38WIMEXPCH10X38 B6513 PASSACAVOGEWISSPG9 CABLE CLAMP GE WISS PG9...

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