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TCF Termoventilatori Condizionatori Felsinea  Srl 

40057 Cadriano di Granarolo Emilia (Bologna), via Giuseppe di Vittorio 5 

www.tcf.it 

0. 

INTRODUCTION 

 

This  manual  has  been  compiled  by  TCF  Srl  to  provide  the 
installer,  customer  and  user  with  instructions  intended  to 
ensure  the  proper  management  and  use  of  the  air-
conditioning units series T, TS, TA, PA from the delivery up to 
the commissioning. 
The recommendations which follow are intended to ensure a 
continuous and durative operating life of the air-conditioning 
unit. 
The  procedures  described  below  should  be  performed  by 
skilled  personnel  with  a  good  knowledge  of  air-conditioning 
systems  design  and  operation,  even  though,  thanks  to  the 
unit’s simplicity of design, these could be carried out also by 
those unfamiliar with air handling. 
 

1.  

DESCRIPTION OF THE AIR-CONDITIONING UNIT 

 

1.1

 

COMPOSITION 

 
The  air-conditioning  unit,  in  single-section  or  multiple 
sections, in its most complete execution, is made up from: 

 

Return section with one or more dampers 

 

Filters section 

 

Heat exchanger section (heating, cooling) 

 

Supply fan section 

 
1.2

 

PERMITTED USE 

 
TCF air-conditioning units are designed exclusively for CIVIL 
AND INDUSTRIAL AIR TREATMENT. 
In case of CORROSIVE and/or EXPLOSIVE air flows, a number 
of special technical modifications must be made at the design 
stage which, altogether, adapt the machine for the treatment 
of special air flows. 
The air-conditioning units must at all times be used strictly in 
accordance with the design conditions established at the time 
of contract in agreement with the customer. ANY OTHER USE 
SHALL  CONSTITUTE  IMPROPER  USE  AND  IS  THEREFORE 
DANGEROUS.  THE  MANUFACTURER  MAY  NOT  BE  HELD 
LIABLE  FOR  DAMAGE  CAUSED  BY  NON-STANDARD  USE  OR 
ANY USE NOT ENVISAGED IN THE CONTRACT. 
 

2. 

CONTROL, PACKING, TRANSPORTATION 

 

2.1 

FACTORY INSPECTION OF THE SUPPLY  

 
Prior to shipping, each TCF air-conditioning unit is subject to 
all  the  functional  tests  listed  on  the  attached  UNIT 
INSPECTION SHEET. The controls concern: 

 

General machine dimensions 

 

Correct assembly of the various parts and sections 

 

Compliance with the various safety rules in force 

 

Integrity of all the system’s component parts 

 

Application  of  the  identification,  operation  and 
safety notices 

 
On  completion  of  the  inspection,  the  Chief  Inspector  applies 
the  EC  mark  demonstrating  product  compliance  with 
prevailing European Union machine directives. 
 
 
2.2

 

PACKING 

 

The  air-conditioning  units  are  usually  supplied  as  fully-
assembled monoblocks. 
Only  if  the  customer  expressly  requests  it,  the  units  can  be 
split  into  sections  to  facilitate  transportation  and  carriage 
through narrow apertures, stairs or corridors. 
Transportation  of  the  machines,  both  monoblocks  and 
broken-down units, may be: 

-

 

normal 

-

 

special 

In the former case, TCF Srl does not normally pack the units. 
In  case  of  special  transportation,  the  packing  requested  is 
agreed  at  the  time  of  contract  and  is  entirely  on  the 
customer’s charge. 
 
Fragile components supplied separate from the unit, such as 
humidifiers,  exchangers,  recuperators,  filters,  control  boards 
etc., are always delivered packed. 
 
2.3

 

LOADING,TRANSPORT,UNLOADING 

 
TCF Srl disclaims any liability for damage occurred to the air-
conditioning 

unit 

during 

loading, 

unloading 

and 

transportation. We therefore recommend that precautions be 
taken, including: 

-

 

The  load  must  be  firmly  secured  to  ensure  its 
integrity during transportation 

-

 

Handling must be performed without exerting force 
on  protruding  accessories  (hydraulic  attachments, 
handles, hinges, air locks, protection roof) 

-

 

Do not overturn the sections as you may otherwise 
break internal supports, components and dampers 

-

 

Do  not  subject  the  unit  to  violent  impacts  as  you 
may damage its integrity 

-

 

If  a  forklift  truck  is  used  during  the  loading, 
unloading and handling operations, the forks of the 
truck must be at least the same length as the unit to 
ensure stability (fig. 1) 

-

 

If  the  air-conditioning  unit  is  fitted  with  a 
continuous  steel  base  frame,  handling  may  be 
carried out with a crane, using cables firmly secured 
to  rods  (sufficient  for  the  stress  involved)  passing 
through the holes provided in the base. 

If  a  crane  is  used,  proceed  as  shown  in  the  illustration, 
using spacers to protect the structure (fig. 2). 
-

 

During  transportation,  protect  the  unit  from 
atmospheric  agents.  Special  care  must  be  taken  if 
the  unit  is  supplied  disassembled  or  designed  for 
internal use. 

 

 

 

Summary of Contents for T Series

Page 1: ...INSTRUCTIONS OPERATION AND MAINTENANCE MANUAL AIR CONDITIONING UNITS SERIES T TS TA PA...

Page 2: ...ion and protection 7 accessories 4 5 2 Fan 7 4 5 3 Transmission 8 4 6 FAN MOTOR UNITS 1 PHASES series TA PA TA 8 4 6 1 Electric motors 8 4 6 1 1 3 speed fans series TS and PA 8 4 6 1 2 Self regulating...

Page 3: ...e various safety rules in force Integrity of all the system s component parts Application of the identification operation and safety notices On completion of the inspection the Chief Inspector applies...

Page 4: ...t the hydraulic connections are protected by the relevant caps as they were delivered by TCF If they are not plug them in order to protect them exchangers 3 3 POSITIONING 3 3 1 Dimensions of installat...

Page 5: ...o enhance the seal If the connection is made with rubber canvas joints make sure they are not tightened on assembly completion so as to prevent damage or the transmission of vibrations In order to ens...

Page 6: ...may be provided fig 10 This configuration must be determined at the design stage and not during installation since on obvious reduction in efficiency will result if a heat exchanger sized for reverse...

Page 7: ...motors Before starting up the unit inspect the motor CONTROL BOARD and check that the motor protection devices are sized for the maximum amperage corresponding to the rated value on the plate The TERM...

Page 8: ...AHLANDER commutable winding fig 18 offer the advantage of generating greater power than motors of the same size but with separate windings 4 5 1 4 Permitted start up time Because of the temperature in...

Page 9: ...e connected to the power supply line of the electric motors since otherwise they would be damaged irreparably Check that the MAINS SUPPLY VOLTAGE is suited to that of the motors as indicated on the re...

Page 10: ...e initial operating point of the system i e with clean filters To elaborate the built in alarm you nee to memorize this pressure with the microprocessor Memorizing procedure see attachment 2 page 18 A...

Page 11: ...phragm as long as possible the condition of the prefilters must be carefully monitored Moreover TCF recommends to check the state of the gaskets of the frame and the springs every week to prevent air...

Page 12: ...ject to the environmental conditions and the maximum temperature range during operation TABLE 3 Lubrication of fan support bearings 5 4 2 Motor In order to maintain the motor in perfect working order...

Page 13: ...mber of belts must always match the number of races in this type of drive system the belt slack must be on the same side as shown in fig 29 before they are tightened FIG 29 5 5 TROUBLESHOOTING The mos...

Page 14: ...anger connected with moving parts and warning him to disconnect the system power before opening the inspection doors fig 30 FIG 30 6 3 PRACTICAL ACCIDENT PREVENTION TIPS Open the inspection doors only...

Page 15: ...TCF Termoventilatori Condizionatori Felsinea Srl 40057 Cadriano di Granarolo Emilia Bologna via Giuseppe di Vittorio 5 www tcf it 14 8 ATTACHMENT 1...

Page 16: ...TCF Termoventilatori Condizionatori Felsinea Srl 40057 Cadriano di Granarolo Emilia Bologna via Giuseppe di Vittorio 5 www tcf it 15...

Page 17: ...TCF Termoventilatori Condizionatori Felsinea Srl 40057 Cadriano di Granarolo Emilia Bologna via Giuseppe di Vittorio 5 www tcf it 16 9 ATTACHMENT 2...

Page 18: ...control box In order to prevent all interferences we recommend to separate the cable of all the external sources of disturbance Use one of the cables of the following list or equivalent 2 Connecting...

Page 19: ...TCF Termoventilatori Condizionatori Felsinea Srl 40057 Cadriano di Granarolo Emilia Bologna via Giuseppe di Vittorio 5 www tcf it 18...

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