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TCF Termoventilatori Condizionatori Felsinea  Srl 

40057 Cadriano di Granarolo Emilia (Bologna), via Giuseppe di Vittorio 5 

www.tcf.it 

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make  sure  that  you  have  enough  room  for  the 
removal and temporary accommodation of the heat 
exchanger 

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consider  that  an  ordinary  Cu/Al  coil  has  a  mass  of 
approximately  10  kg/m2  of  frontal  area  per  row; 
therefore, prepare supports if necessary 

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completely drain the heat exchanger 

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remove  the  unit  panel  covering  the  hydraulic 
connections  and  the  panel  through  which  the 
exchanger will be removed 

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release the heat exchanger by undoing the relevant 
clamps and extract it 

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on  completion  of  the  maintenance  operations, 
restore  the  ideal  operating  conditions  of  the 
exchanger; 

 
 

5.4

 

FAN SECTION 

 
5.4.1

 

Fan 

 
In  order  to  keep  the  fan  in  perfect  working  order,  WE 
RECOMMEND  YOU  TO  CHECK  THE  FOLLOWING  AT  LEAST 
ONCE A MONTH: 

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The  cleanliness  of  the  shell  and  wheel;  remove  any 
deposits 

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Damage  and  corrosion  to  the  fan  components;  in 
case remedy with zinc-powder paint 

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The tightness of the parts comprising the fan section 

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Seal  of  the vibration-damping  joint  fitted  to  the  fan 
supply mouth 

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Cleaning  and  lubrication  of  any  DAPO  control  air 
locks.  Lubrication  of  this  part  must  be  performed 
every six months 

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Absence of abnormal noises due to deterioration of 
the  bearings.  If  necessary,  replace  them.  The  fans 
mounted  on  the  TCF  units  are  fitted  wither  with 
oilless bearings (design life 2000 hours) or pedestal 
bearings,  depending  on  the  operating  conditions. 
The  pedestal  bearings  require  periodic  lubrication. 
THE LUBRICATION INTERVALS show in table 3 are 
subject  to  the  environmental  conditions  and  the 
maximum temperature range during operation. 

 
TABLE 3. 
Lubrication of fan support bearings 

 

 
5.4.2

 

Motor 

 
In order to maintain the motor in perfect working order, TCF 
recommends the FOLLOWING MONTHLY CHECKS: 

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Cleanliness: remove any deposits 

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Absence  of  abnormal  noise  due  to  deterioration  of 
the bearings 

Powerful  motors  fitted  with  grease  nipples  require 
periodic  lubrication.  The  greasing  intervals,  under 
normal operating conditions, are shown in Table 4. 

 
TABLE 4 

Greasing of motor bearings 

 

 
5.4.3 

Transmission (only T series) 

 
In  order  to  ensure  optimum  drive  efficiency  and  to  avoid 
damaging  the  fan  motor  unit,  the  transmission  must  be  kept 
in perfect working conditions. 
The following must be CHECKED EVERY MONTH: 

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The  operating  condition  and  dirtiness  of  the 
transmission; remove any deposits 

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Damage  to  the  drive  (cracks  on  belt  and  pulleys, 
frayed  belt  edges,  worn  belts  and  pulleys).  If 
necessary, replace the damaged part(s) 

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The perfect alignment of the transmission 

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The tension of the belt (see section 5.4.3.1) 

 
 
5.4.3.1

 

Determining belt tension          

 
To alter the tension of the driving belts you must remove the 
motor. 
To facilitate this operation the motors are positioned on: 

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guides 

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belt-tensioning slides 

in  both  cases  it  is  easy  to  tighten  or  slacken  the  driving  belt 
by means of the lock nuts and adjusting screws. 
 
In order to determine DRIVING BELT TENSION, you must: 

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establish a centre distance (I) and block the drive 

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using  a  spring-operated  torque  wrench,  apply  a 
force  (P)  on  the  midway  point  of  the  belt 
(perpendicular to it) to obtain  a deflection equal to 
1/64 of the centre distance (approx. 16mm/m) 

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check  that  the  applied  force  is  within  the  values 
indicated in table 5, if not, set a new centre distance 
and repeat the test 

 
TABLE 5 

 

FIG. 26 

Summary of Contents for T Series

Page 1: ...INSTRUCTIONS OPERATION AND MAINTENANCE MANUAL AIR CONDITIONING UNITS SERIES T TS TA PA...

Page 2: ...ion and protection 7 accessories 4 5 2 Fan 7 4 5 3 Transmission 8 4 6 FAN MOTOR UNITS 1 PHASES series TA PA TA 8 4 6 1 Electric motors 8 4 6 1 1 3 speed fans series TS and PA 8 4 6 1 2 Self regulating...

Page 3: ...e various safety rules in force Integrity of all the system s component parts Application of the identification operation and safety notices On completion of the inspection the Chief Inspector applies...

Page 4: ...t the hydraulic connections are protected by the relevant caps as they were delivered by TCF If they are not plug them in order to protect them exchangers 3 3 POSITIONING 3 3 1 Dimensions of installat...

Page 5: ...o enhance the seal If the connection is made with rubber canvas joints make sure they are not tightened on assembly completion so as to prevent damage or the transmission of vibrations In order to ens...

Page 6: ...may be provided fig 10 This configuration must be determined at the design stage and not during installation since on obvious reduction in efficiency will result if a heat exchanger sized for reverse...

Page 7: ...motors Before starting up the unit inspect the motor CONTROL BOARD and check that the motor protection devices are sized for the maximum amperage corresponding to the rated value on the plate The TERM...

Page 8: ...AHLANDER commutable winding fig 18 offer the advantage of generating greater power than motors of the same size but with separate windings 4 5 1 4 Permitted start up time Because of the temperature in...

Page 9: ...e connected to the power supply line of the electric motors since otherwise they would be damaged irreparably Check that the MAINS SUPPLY VOLTAGE is suited to that of the motors as indicated on the re...

Page 10: ...e initial operating point of the system i e with clean filters To elaborate the built in alarm you nee to memorize this pressure with the microprocessor Memorizing procedure see attachment 2 page 18 A...

Page 11: ...phragm as long as possible the condition of the prefilters must be carefully monitored Moreover TCF recommends to check the state of the gaskets of the frame and the springs every week to prevent air...

Page 12: ...ject to the environmental conditions and the maximum temperature range during operation TABLE 3 Lubrication of fan support bearings 5 4 2 Motor In order to maintain the motor in perfect working order...

Page 13: ...mber of belts must always match the number of races in this type of drive system the belt slack must be on the same side as shown in fig 29 before they are tightened FIG 29 5 5 TROUBLESHOOTING The mos...

Page 14: ...anger connected with moving parts and warning him to disconnect the system power before opening the inspection doors fig 30 FIG 30 6 3 PRACTICAL ACCIDENT PREVENTION TIPS Open the inspection doors only...

Page 15: ...TCF Termoventilatori Condizionatori Felsinea Srl 40057 Cadriano di Granarolo Emilia Bologna via Giuseppe di Vittorio 5 www tcf it 14 8 ATTACHMENT 1...

Page 16: ...TCF Termoventilatori Condizionatori Felsinea Srl 40057 Cadriano di Granarolo Emilia Bologna via Giuseppe di Vittorio 5 www tcf it 15...

Page 17: ...TCF Termoventilatori Condizionatori Felsinea Srl 40057 Cadriano di Granarolo Emilia Bologna via Giuseppe di Vittorio 5 www tcf it 16 9 ATTACHMENT 2...

Page 18: ...control box In order to prevent all interferences we recommend to separate the cable of all the external sources of disturbance Use one of the cables of the following list or equivalent 2 Connecting...

Page 19: ...TCF Termoventilatori Condizionatori Felsinea Srl 40057 Cadriano di Granarolo Emilia Bologna via Giuseppe di Vittorio 5 www tcf it 18...

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