Taylor-Dunn ET-015-00, Operation, T Roubleshooting And Replacement Parts Manual

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Maintenance, Service, and Repair
Brakes
Page 7
BLEED THE BRAKE SYSTEM
NOTE: Start this procedure at the wheel furthest from the master cylinder, then work toward the wheel
closest to the master cylinder.
6. Thoroughly clean the area around the master cylinder cap and remove the cap.
7. Add brake fluid from a new sealed container to the master cylinder. Fill to 1/4” from the top of the
master cylinder chamber.
8. The master cylinder fluid level will drop as the brakes are bled. Periodically check and fill the master
cylinder during this procedure. Do not allow the fluid level in the master cylinder to drop too low as this
will allow air into the brake lines.
9. Attach a clear hose to the bleeder valve on the brake cylinder that is to be bled. Route the hose into
a clear container for waste brake fluid.
10. Pump the brake pedal a few times and then press and hold light pressure to the brake pedal.
11. Open the bleeder valve on the brake cylinder.
12. Depress the foot pedal to the floor and then close the bleeder valve. Do not release pressure on the
brake pedal until the bleeder valve is closed.
Do not ingest brake fluid or allow contact with skin or eyes. Always
wear protective clothing and a face shield when working with or
around brake fluid.
SKIN CONTACT
Flush area immediately with water for several minutes. If a rash or
skin irritation develops, get medical attention immediately.
EYE CONTACT
Immediately flush the eye with water for 15 minutes and call
physician.
INGESTION
Get medical attention immediately.
1. Make sure the key-switch is in the “OFF” position, then remove
the key.
2. Place the forward-reverse switch in the center “OFF” position.
3. Set the park brake.
4. Place blocks under the front wheels to prevent vehicle movement.
5. Disconnect the main positive and negative cables at the batteries.
•
Only use DOT 3 brake fluid from a new sealed container.
•
DOT 3 brake fluid is corrosive and will damage paint finishes.
•
Dispose of brake fluid in accordance with local state and federal
regulations.
•
Read and follow all warnings on the brake fluid container.