Tally T2265 SprintPro Maintenance Manual Download Page 4

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3.3.14

Paper Thickness Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32

3.3.15

Function Select Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33

3.3.16

Paper Thickness Sensor (AGA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34

3.3.17

Optional Rear Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35

3.3.18

Paper Motion Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35

3.3.19

Function Select Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35

3.3.20

Option Recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36

3.3.21

Sensor Automatic Front Insertion (Future Enhance- ment, Option) . . . . . . . . . . . 3-36

3.3.22

Printhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37

3.3.23

Additional fonts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38

3.3.23.1 Non-scalable fonts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38

3.3.23.2 Scalable fonts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40

3.3.23.3 Barcodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42

3.3.24

Theory of Adjusting Print- head Temperature T2170 and T2280 only . . . . . . . . . . 3-43

3.4

Loading Firmware (principle)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44

Chapter 4

Testmodes and Troubleshooting

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1

Test Functions

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1.1

ASCII Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4.1.2

Interfacetest (Hex-Dump) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4.2

Troubleshooting

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

4.2.1

Error Messages in the LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

4.2.2

Further Messages in the LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4.2.3

Printer Malfunctions without any Message at the LCD Display . . . . . . . . . . . . . . 4-7

4.2.4

Failure Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

4.3

Monitoring Functions

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

4.4

Caring, Lubrication and Maintenance

. . . . . . . . . . . . . . . . . . . . . . . . . 4-13

4.5

Monitoring of Thermo-ASIC and Printhead

. . . . . . . . . . . . . . . . . . . . . 4-14

4.5.1

Calibrating Values of Thermo-ASIC and Printhead (T2170/T2280 only) . . . . . . . . 4-14

4.6

Display Message “Hardware Alarm”

. . . . . . . . . . . . . . . . . . . . . . . . . 4-15

4.7

Ignore Printhead

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

4.8

Printing without Top Cover

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

4.9

Loading optional firmware or character generator

. . . . . . . . . . . . . . . . . 4-19

Chapter 5

Instructions for Disassembly and Assembly

. . . . . . . . . . . . . . . . . . . . . . 5-1

5.1

Replacing Casing

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5.1.1

Replacing Top Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5.1.2

Replacing Bottom Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

5.2

Printhead

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

5.2.1

Removing the Printhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

5.2.2

Installing the Printhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

5.3

Replacing Electronic Parts

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

5.3.1

Replacing Optional Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

5.3.2

Replacing Main Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

Table of contents

Summary of Contents for T2265 SprintPro

Page 1: ...Maintenance Manual Matrix Printer T2265 SprintPro T2280 SprintPro T2155 T2170...

Page 2: ...This page intentionally left blank...

Page 3: ...3 2 5 Paperways 3 13 3 3 Electronic Functions 3 15 3 3 1 Main Board 3 18 3 3 1 1 Description of the Switching Power Supply 3 18 3 3 1 2 Driver Section 3 19 3 3 1 3 Needle Driver 3 19 3 3 2 Panel 3 21...

Page 4: ...3 4 2 1 Error Messages in the LCD Display 4 3 4 2 2 Further Messages in the LCD Display 4 6 4 2 3 Printer Malfunctions without any Message at the LCD Display 4 7 4 2 4 Failure Analysis 4 10 4 3 Monit...

Page 5: ...5 20 5 9 Replacing Upper Friction Drive 5 21 5 10 Replacing the Tractor Assy 5 22 5 11 Replacing Lower Friction Drive 5 23 5 12 Remove Incremental Stripe 5 24 5 13 Replacing Side Walls 5 25 5 14 Moun...

Page 6: ...r Parts 7 18 7 7 Panel 7 19 7 8 PMS Double Sensor 7 20 7 9 Sensor Sheet Feeder and Rear Tractor 7 21 7 10 Option Recogition 7 22 7 11 Sens Function Select 7 23 7 12 AFI Automatic Front Insertion 7 24...

Page 7: ...2 Chapter 11 Cutting Device Option 11 1 11 1 Specifications 11 1 11 2 Spare Parts and Schematics 11 3 11 2 1 Mechanical Components 11 3 11 2 2 Maintenance and Adjustments 11 3 Chapter 12 2nd Front Tr...

Page 8: ...This page intentionally left blank...

Page 9: ...equired such as step motor for function select step motor for color option step motor for paper feed DC motor for carriage feed step motor for automatic gap adjust The following options and features w...

Page 10: ...This page intentionally left blank...

Page 11: ...400 360 400 12 0 24 x 10 450 500 450 500 15 0 16 x 08 450 500 450 500 15 0 24 x 08 260 285 260 285 17 1 24 x 12 300 335 300 335 20 0 24 x 10 NLQ Near Letter Quality 200 245 200 245 10 0 24 x 18 240 29...

Page 12: ...M R Code 128 S EAN 128 US Postnet Barcode Kix Royal Mail Customer Barcode Large Character Printing LCP HRI human readable index Emulations Standard MTPL Tally Printer Language Epson LQ 2550 LQ 2170 IB...

Page 13: ...cannot be used in conjunction with the autocut facility and the 2Tmodel 3 cannot be used in conjunction with Tractor 2 Features Color printing Service life T2155 T2170 T2265 T2280 Printhead 400 milli...

Page 14: ...vironmental conditions Operation Temperature 10 to 35 C Rel humidity 16 to 73 Climate IEC 721 3 7 class 7K1 Storage Temperature 5 to 45 C Rel humidity 5 to 95 Climate IEC 721 3 1 class 1K3 Transport T...

Page 15: ...1284 1294 Interface connections Printer side Amphenol 57 40360 or compatible Cable side Amphenol 57 30360 or compatible Serial interface Type RS232C interface Synchronization Asynchronous Transmission...

Page 16: ...nly Weight 60 to 120 g m2 Width 4 to 16 5 inches 100 to 420 mm Form length 3 to 12 inches 76 to 305 mm Continuous paper Multi part forms tractor 3 to be tested individually 2T model only Number of cop...

Page 17: ...Multi part forms should be tested for suitability Paper quality Light pulp paper of medium fine quality paper bearing the quality mark SM Post and photocopy paper are suitable for use Unsuitable are s...

Page 18: ...rawing line dimensioning line dimensioning centre of foot centre of foot all dimensions all dimensions in mm in mm 1 5 paperway in paperway in tractor 1 main tractor 1 main paperway out paperway out a...

Page 19: ...satisfactory printout To achive a long life duration for the ribbon always use it in its full width This will be achived by moving the ribbon up and down during printing and rotating the ribbon in the...

Page 20: ...uffer 0 128 KB on your printer can be temporarily stored 3 1 5 Monitoring The most important functions are monitored with sensors microswitches and electrical monitoring circuits These are constantly...

Page 21: ...egment on block at the worm gear Now the printer has its basic point and can count the steps forward which are stored in the firmware The stepper tolerance is within one bit pattern equals 4 steps Pri...

Page 22: ...Mechanic Rotation Platen Mean point carriage axle Bearing point ca 1 4 mm Movement of Carriage 26 Mechanical Functions Functional Description 3 4...

Page 23: ...n unit Toothing Connects tractor wheels and turret in engaged state if not engaged the tractor wheels are free running on the turret Tractor wheel 1 Tractor wheel 2 turned 180 Turret Sliding Sleeve Lo...

Page 24: ...to position tractor 2 the switching gear is not turned back Then the revolving sleeve is not locked in the turret but locked in the sliding sleeve Base Lock position tractor 2 Lock position Single She...

Page 25: ...evolving sleeve are not locked in the turret Revolving Sleeve Turret Tractor 1 Gear wheel Position 2 according position 1 however revolving sleeve engaged in sliding sleeve Power transmission Drive tr...

Page 26: ...ion per drive to the vice versa side Tractor wheel 1 is not toothed in the turret and tractor wheel 2 is not locked in the gear wheel Revolving Sleeve Turret Tractor 1 Gear wheel Lock position Tractor...

Page 27: ...Revolving Sleeve Turret Tractor 1 Gear wheel Lock position Power transmission Tractor 2 Drive Tractor wheel 2 Tractor wheel 1 Sliding Sleeve Switching wheel Switching wheel on level 0mm Tractor wheel...

Page 28: ...nitoring Light Barrier Path Selection FSS1 FSS2 Description 0 5 Tractor 1 front 5 0 Tractor 2 optional front 5 5 Tractor 3 Rear or single front Values in Volt Mechanical Functions Functional Descripti...

Page 29: ...t positions marks There are several marks on both side walls and the corresponding wheels and dampers See the following drawing for further details For correct position of normal toothed wheels see th...

Page 30: ...right mark mark mark Mechanical Functions Functional Description 3 12...

Page 31: ...3 2 5 Paperways Standard Printer 1st Tractor ASF R Functional Description Mechanical Functions 3 13...

Page 32: ...Cutter Manual Single 3rd Tractor 2nd Tractor 1st Tractor Mechanical Functions Functional Description 3 14...

Page 33: ...osition Front Insertion 7 Sensor Sheetfeeder Rear Tractor 8 Motor Driver Boards 9 Carriage Motor 10 Paper Motor 11 Color Ribbon Lift Motor Option 12 Sheetfeeder Motor Option 13 Paper Thickness Motor 1...

Page 34: ...T2170 Electronic groups Electronic Functions Functional Description 3 16...

Page 35: ...T2265 T2280 Electronic groups Functional Description Electronic Functions 3 17...

Page 36: ...to 230 V the user only has to move the power selection bar To avoid unexpected switching you have to use a tool like tweezers to switch over The power supply conists of discrete and integrated circui...

Page 37: ...2 Driver Section This part is mainly claimed of the PPU 96 ASIC 47537 This highly integrated circuit serves both to activate further actuators as well as to recognise and pick up sensors or status si...

Page 38: ...Relation of the voltage current needle magnet U 64V 36V 0V t I Electronic Functions Functional Description 3 20...

Page 39: ...Online Setup and 4 situation dependent softkeys It will be plugged in via x6 connection board Online Trac1 Tear Online Setup 2 1 3 4 10 9 8 7 6 5 4 2 3 1 GND SCLI TXD0 RXD0 VCC CT50 EN PLN RS GND X6...

Page 40: ...End Bit 3 7 Busy All other possible modes are using the 8 standard data lines now in the opposite direction printer PC 2 1 Phase 1 Negotiation phase Procedure The PC sets SELECTIN to high and at the...

Page 41: ...once more by setting AUTOFEED to high As long as there are data to be transmitted the printer sets now PAPEREND ERROR SELECT and BUSY to low and DONE once more to high The acknowledge of the PC is pe...

Page 42: ...GND GND IF3 GND VCC IF4 GND GND IF5 GND C12 B12 A12 C11 B11 A11 C10 A10 B10 C9 B9 A9 C8 B8 VCC IF6 GND DONEN READYN RTSN BUSY GND DTRN IF0 GND STRBN IF1 C16 B16 A16 C15 B15 A15 B14 C14 A14 C13 B13 A1...

Page 43: ...l be active Otherwise the printer will misread data on the parallel data lines A shared serial parallel RS232 CX I O is possible but two parallel I O s are not allowed To avoid this the CPU of this pr...

Page 44: ...this the current position is not at Top of Form a Form Feed will be carried out CX The parallel section is controlled by the main logic only I O Drivers 7407 74244 are necessary Please see also secti...

Page 45: ...l of the current loop without any galvanical contact Received signals on the Rx loop should be changed by the optocoupler IC2 from current loop level down to TTL level Type HCPL 4200 DIP switches S1 S...

Page 46: ...oprocessor and in the application s specified IC are connected to the driver IC1 This IC converts the TTL signals on the microprocessor side to the SS97 levels on the I O side and vice versa On the I...

Page 47: ...and 7 11 A fuse for UN is built in 5AT Slow Blow ASF Cutter Carriage Adapter A1 LP Label tag Carriage Adapter Interlock CR Motor X5 X11 X17 X3 X6 C2 X12 X12 X16 X15 X4 X7 F2 X8 C3 X9 X13 X10 X14 A3 X...

Page 48: ...or V2 and Paper Position Sensor V1 The Signals are connected to X7 on the connector board For standard assembly only a 4 pin 1 4 connector is mounted 3 3 8 Sensor Sheetfeeder and 3rd Tractor This refl...

Page 49: ...ard out Color Motor Sheetfeeder Motor Cutting Device Principle of stepper motor control Schematic Half Step motor principle Remark In the picture above a full step is shown 10 9 8 7 6 5 4 2 3 1 UNX GN...

Page 50: ...tor itself is connected to this driver board Remark The color motor is different to a SF Motor b Function Select c Paper Thickness Motor 3 3 13 Sheetfeeder Motor Option This motor is located in the Ge...

Page 51: ...in board The motor is plugged directly in X4 on the connection board Remark For testing it s possible to exchange the SF Motor 3 2 16 Paper Thickness Motor 3 2 17 Function Selection Motor 3 2 18 They...

Page 52: ...iction Roll Thickness Test Mask Light Barrier 1 Light Barrier 2 of Clock Station Clock Band Test Gate Signals Clock Pulses T 2045 AGA PRINCIPLE Figure 1 without Paper T 2045 AGA PRINCIPLE Figure 2 wit...

Page 53: ...ition of the function select gears It is connected to X3 of Interconnection Board Table Function Select 48020 FSS1 FSS2 0 5 Tractor 1 front 5 0 Tractor 2 optional front 5 5 Tractor 3 Rear or Single fr...

Page 54: ...iption TSFR 2 5 No Option TSFR 0 Tractor 2 mounted TSFR 5 Sheet Feeder front Values in Volt 3 3 21 Sensor Automatic Front Insertion Future Enhance ment Option Monitors whether Paper is inserted to be...

Page 55: ...return lines of the other ends of the coils are connected to the needle drivers of the driver board In the needle driver chip controlled by the program the return lines are connected for a short time...

Page 56: ...X X X X X X X X X X ISO Sweden 48 X X X X X X X X X X X X X ISO Norway 60 X X X X X X X X X X X X X ISO Spain 5A X X X X X X X X X X X X X ISO Portugal 4C X X X X X X X X X X X X X Epson USA 00 X X X...

Page 57: ...n 2 70 X X X X X CP1251 Win Cyrillic 71 X X X X X CP1252 Win Latin 1 72 X X X X X X X X CP1253 Win Greek 73 X X X X CP1254 Win Turkish 74 X X X X X 8859 1 Latin 1 25 X X X X X X X X X X X X X 8859 1 L...

Page 58: ...X X X Epson Denmark X X X X Epson Sweden X X X X Epson Italy X X X X Epson Spain I X X X X Epson Japan X X X X Epson Norway X X X X Epson Denmark II X X X X Epson Spain II X X X X Epson Latin America...

Page 59: ...rkish DEC Turkish CP1250 Win Latin 2 CP1251 Win Cyrillic CP1252 Win Latin 1 CP1253 Win Greek CP1254 Win Turkish 8859 1 Latin 1 X X X X 8859 1 Latin 1 SAP 8859 2 Latin 2 8859 5 Cyrillic 8859 7 Greek 88...

Page 60: ...Code EAN 13 with HRI 11 Code EAN 13 without HRI 12 Code MSI modified PLESSEY 13 Code UPC A with HRI 14 Code UPC A without HRI 15 Code UPC E with HRI 16 Code UPC E without HRI 17 Code Delta Distance I...

Page 61: ...highest performance but to protect it in case of overheating This control system must be adjusted once in case of changing printhead or at changing main electronic see chapter 6 3 1 Used formula R Rt2...

Page 62: ...for eprom A never initialized FlashMemory has to be burned once then the Bootstrap Loader is resident in the memory From then on the Memory is ready to being flashed Character set needs not to be init...

Page 63: ...until the printer emits a short acoustic signal The test menu offers you three test functions one adjustment function and five special settings which are described in the in the operator s manual ASC...

Page 64: ...nctioning properly independently from your computer You can select either 80 or 136 characters per line For example you can interrupt the test if you want to change the line density by pressing the On...

Page 65: ...whether the paper is damaged whether the printer bar cover is locked into position properly whether the printhead distance is too small increase clearance by pressing Head key Frame Error Transmissio...

Page 66: ...d Paper with black rear side is used Load paper Cut sheet not fully inserted The loaded paper was inserted too far right of the mark and cannot be detected by the paper end sensor Guide the paper with...

Page 67: ...n service menue to check the coils Do not forget to adjust the printhead after substituting head and or main logic Also adjust printhead only in cold state If you re manipulating the printhead i e plu...

Page 68: ...ons when turning on the printer see also Reference Manual on CD ROM Default anyway is loaded after installing different or new firmware Only Available in EPSON Mode Functions which are not meaningfull...

Page 69: ...maged Try using another interface cable The interface configuration in your application program is incorrect Set CX BID to OFF in test menue Try modulare MT350 360 380 Shared Interface Problem with th...

Page 70: ...ually previous of stacking them in tray Place the paper straight in the feed slot and make sure it is seated properly Match the head distance of the paper thickness multiple forms etc Check AGA option...

Page 71: ...d needles hook into CR motor is defective or fails sporadically Use the newest firmware level Prints undefined characters Check if the interface plug is correctly fitted to the computer and to the pri...

Page 72: ...on motor No printout Defective printout Defective interface Check interface Check cable IEEE 1284 nibble mode Check external box speed Wrong interface Check printer menu Check hardware Wrong or incomp...

Page 73: ...l relative value is displayed in case of AGA Off the manual set value is constantly displayed The current value of printhead temperature is shown only if the temperature rises above approx 90 C or hig...

Page 74: ...etween 0 left phys left margin and approx 1730 right phys margin at position 337 00680 008N 0377 Tear Head platen gap 18 steps Default without AGA Head temperature below 90 C Paper in Tear position cu...

Page 75: ...can be purchased in specialised shops Remove all dust and paper residues from the printer mechanism using a brush Lubrication A This points must not be lubricated In any other case damages or malfunct...

Page 76: ...ombinations Example xxx 9 9 1001 binary failure 1 4 Behavoir in case of failure If a THS ERROR is recognized the ASIC will be switched off by firmware To make printout nevertheless possible the print...

Page 77: ...t margin Desired Position Horizontal Position the printhead tried to achieve Head Clearance Relative printhead clearance while error occured Head Temperature Current head temperature Taskcontrol Error...

Page 78: ...68 Tear or View general active The Task Control Codes may occur as combinations Example code 1026 Meaning Shiftmagnet inside the printhead active while the horizontal motor is accelerated 6 1 Hardware...

Page 79: ...without paper loaded Phenomena Countermeasure AGA shows correct value Show function but the printout is not correct or the printer prints but no impact on the paper check whether the white damper on...

Page 80: ...e interlock hall sensor on the left side wall by means of an adhesive tape Attention It is necessary to install the magnet with south pole in direction of the hall sensor To obtain this it is suggeste...

Page 81: ...r is ready for the download when BOOT appears on its display 4 Copy the file e g DOWNLOAD FDF from the diskette A to your printer as follows A COPY B DOWNLOAD FDF PRN A progress indicator bar and DOWN...

Page 82: ...lel port on the printer Start from no 3 in the description above Troubleshooting It is necessary to repeat the entire procedure if an error occurs during the download This is indicated by a correspond...

Page 83: ...Attention Give special attention on how the printer parts were mounted before Avoid touching the electronic components unless you are discharged on a protective ground Recommended Tools Hook 2 395 850...

Page 84: ...1 1 Replacing Top Case First remove noise preventer A Remove Top Cover B and Rear Cover C Remove the front cover A Remove the bottom cover tractor 1 B A B C B A Replacing Casing Instructions for Disas...

Page 85: ...carefull while doing the above mentioned step You may damage the panel cable Disconnect the panel cable by pulling it out of the plug Take caution Use a screwdriver to unlock the casing aperture as s...

Page 86: ...rd and remove it Caution Be carefull about the panel cable Assembly For reassembling the Top Case run the procedure backwards Use a screwdriver to make sure that the snap lock on the rear side engages...

Page 87: ...ptional Interface Board if present see section 5 3 Remove Main Electronic A see section 5 3 3 Release the 4 rubber snaps B C Hook 395 850 Lift the printer mechanic with both hands straight upward and...

Page 88: ...inthead 5 2 1 Removing the Printhead Remove the top cover Lift upper friction Unlock the screws A at the printhead Now lift the printhead carefully A Printhead Instructions for Disassembly and Assembl...

Page 89: ...ownwards Be sure the head connector fits correctly Lock the printhead C Caution T2170 T2280 only After installing printhead make sure to calibrate the temperature of the head For further details see c...

Page 90: ...t direction view from the rear Take the Interface cover and pull it in left direction B Attention Do not buckle the spring inside the board space of the bottom case when you assemble the interface boa...

Page 91: ...of the Bottom Case Disconnect Mains Voltage connector B Remove board Caution T2170 T2280 only After replacing the main board make sure to calibrate the temperature of the printhead see chapter 6 Adjus...

Page 92: ...section 5 1 1 Remove Main Board 5 3 3 and Lower Housing 5 1 2 Remove printhead as described in section 5 2 Remove Incremental Strip carefully section 5 12 Remove all connected cables AGA Fan Clock St...

Page 93: ...thead cables D on the connection board by releasing the two strain relief clamps Pull them through the hole in the left side panel E To remove the cable holder and the cable press downwards on the lef...

Page 94: ...amps up and downwards B 5 3 7 Replacing Connector Board Remove Top Case section 5 1 1 Remove Main Board section 5 3 3 Remove Bottom Case section 5 1 2 Disconnect all plugs on the Board Attention Make...

Page 95: ...C Press down the motor holder D and push it outward 5 4 2 Replacing Stepper Motors Remove Case parts if necessary Unplug desired motor Carefully turn the motor clockwise until the motor is released 5...

Page 96: ...n and Paper Motion Sensor Remove upper part of Casing section 5 1 Remove upper friction section 5 9 Remove carriage system section 5 8 Remove Transverse Paper Guide section 5 6 Remove Sensor A by pres...

Page 97: ...r Remove Optional Interface section 5 3 1 Remove Main Board section 5 3 2 Remove Housing section 5 1 Remove Sensor A at the bottom side of the printer s chassis A Instructions for Disassembly and Asse...

Page 98: ...ck Sensor Remove Housing section 5 1 Remove Main Board section 5 3 3 Unplug X8 from Connector Board Unplug the two hall sensors A by prying the catches A Replacing Sensor Parts Instructions for Disass...

Page 99: ...y the two hooks on both side walls to inner direction A and move the whole transverse paper guide B into the most front position C Turn the paper guide in form of a semicircle backwards D At the same...

Page 100: ...section 5 1 9 Remove the color ribbon if installed Remove the lid A Remove the circlip above the toothed wheel in the middle B Replace desired toothed wheel Caution Take care about the washers located...

Page 101: ...er washers B and C on the toothed wheel D Lubricate the shown positions Put axle and wheel into correct position on transverse connector put spring washer and circlip onto axle Check functionality of...

Page 102: ...D Release the both springs E on both side walls Remove the lever F by pulling it carefully in the almost backward position to the left Caution Be aware that you may damage the lever if you pull outwar...

Page 103: ...multaneously lift the right side of the Friction Run the same procedure on the left side Attention When reassembling insert both studs C of the friction first in the left then in the right guide rails...

Page 104: ...r ASSY carefully outwards Run the same procedure on the other side Attention When reassembling take care of the fact that the noses of the left and right tractor must be parallel mounted E Use a edge...

Page 105: ...B Attention Do not loose the six rollers C By reassembly they must fit in the correct places Remove Tractor Unit Section 5 10 Remove all necessary thooted wheels and clampers on both side walls D Att...

Page 106: ...same procedure using the second hole in the front Release the stripe from the studs on the left and the right Attention When assembling hook the clear area without stripes on the left side Make sure...

Page 107: ...ing Side Walls Remove all parts as described in sections 5 1 to 5 13 Unlock the screws Unlock hook A Press hook B Press hook C Remove Side Wall Instructions for Disassembly and Assembly Replacing Side...

Page 108: ...5 14 Mounting Drive Wheel Remove Housing as described in section 5 1 Release circlip A Move Drive Wheel B outwards B A Mounting Drive Wheel Instructions for Disassembly and Assembly 5 26...

Page 109: ...on assy section 5 9 Remove carriage system section 5 8 Release clip A by means of a screwdriver Move platen to the front as shown in the picture B Take care about the position of the ESD spring detail...

Page 110: ...This page intentionally left blank...

Page 111: ...brating of Head Temperature T2170 T2280 only must be done after installing a new printhead must be done after installing a new Main Board Calibrating of AGA Sensor must be done after replacing of the...

Page 112: ...o do this adjustment when replacing a part of the horizontal system e g carriage shaft etc Remove the housing as described in chapter 5 1 Necessary tools Feeler Gauge 0 05 1 5 mm Data Relative head po...

Page 113: ...C Adjust worm gear A by moving Gear on block at the Toothed Segment B After adjusting you need not to fasten the worm gear Don t forget to reinstall the paper guide Go to section 6 1 3 Parallelism Re...

Page 114: ...e head to the most left position Check the clearance head platen by means of a feeler gauge Turn the eccentric lever A on the left side wall Turn the lever backwards if the clearance 1 4 mm is too big...

Page 115: ...Adjustments Mechanical Adjustments 6 5...

Page 116: ...ing open closed closed open DTRX on X3 Pin 20 Ready on X3 Pin 20 S2 4 S2 5 Meaning open closed closed open Ready Ready inverted S2 3 S2 6 Meaning open closed closed open TXD on X3 Pin 2 Ready or inver...

Page 117: ...S1 default off 6 5 4 3 2 1 on Adjustments Electrical Adjustments 6 7...

Page 118: ...IVE B15 X RXLOOP via switch RX to GNDLI B16 X B17 X RXLOOP B18 X TX Jumper OPEN CLOSE Connector Female X2 PASSIVE B11 X TXLOOP B12 X B13 X TXLOOP via switch TX B14 X ACTIVE B11 X TXLOOP B12 X B13 X TX...

Page 119: ...and L5 on Logic GND B1 B8 Chassis GND via L5 on Logic GND B2 X2 Pin 1 potential free B2 Chassis GND on X2 Pin 1 B3 B4 B7 B5 B6 B9 TXD to Interface TXD on B TXD RDY TXD on A TXD RDY B5 B4 B7 B3 B6 B9 R...

Page 120: ...on pin 2 B22 X 5 B19 B22 X RDY on pin 2 B20 B21 X 6 B20 B22 X RDY on pin 2 B19 B21 X 7 B24 X CTS for printer B17 X always active 8 B17 X CTS from Host B24 X Standard jumper settings B18 B19 B21 B24 cl...

Page 121: ...8 512 048 512 1 Taiwan 048 334 048 060 048 511 048 511 1 6 2 1 6 Non standard controller Name T2155 T2170 T2265 T2280 Class Spare depot Qty Korea Controller Power Supply na 048 244 na 048 548 B c 1 Ch...

Page 122: ...0 C using the keys and Confirm your setting by pressing SET key The new value is marked with a star Leaving the item with key EXIT the value will not be stored Leave TESTMODE by pressing ONLINE key Re...

Page 123: ...nter has to be powered on once without paper This has to be performed after replacing of the carriage system and after substituting of the AGA itself Also after replacing of the main logic the printer...

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Page 125: ...5 The classification of parts 6 Recommended location where the parts ought to be available depot c central repair facility includes t and s depot t Tally Field Service includes s depot s Authorised S...

Page 126: ...7 1 Housing Housing Spare Parts and Schematics 7 2...

Page 127: ...9 Rear Cover Assy 2T Model na 054 939 na 054 939 B c 1 10 Front Top Cover Assy 454 570 454 570 454 570 454 570 B c 1 11 Silencer Assy 454 925 454 925 454 925 454 925 B c 1 12 Cover Logic Assy na na n...

Page 128: ...7 2 Basic Printer 133 1 3 Basic Printer Spare Parts and Schematics 7 4...

Page 129: ...Basic Printer 2 3 Spare Parts and Schematics Basic Printer 7 5...

Page 130: ...Basic Printer 3 3 Basic Printer Spare Parts and Schematics 7 6...

Page 131: ...c 1 70 Cable Holder Carriage 054 593 054 593 054 593 054 593 B c 1 125 Carriage System Assy Standard 454 563 454 563 454 563 454 563 B t 1 125 Carriage System Assy Color 454 826 454 826 454 826 454 82...

Page 132: ...8 053 218 053 218 053 218 B t 2 60 Flag AGA 054 616 054 616 054 616 054 616 A s 1 66 Spring 050 119 050 119 050 119 050 119 B t 1 67 Guide 053 270 053 270 053 270 053 270 B t 1 72 Ribbon Mask Assy 054...

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Page 134: ...7 3 Standard Tractor Assy Standard Tractor Assy Spare Parts and Schematics 7 10...

Page 135: ...25 Sleeve Disc na na na na 1 26 Turret na na na na 1 27 Toothed Wheel Z 72 M 0 7 na na na na 1 28 Sliding Sleeve na na na na 1 29 Revolving Sleeve na na na na 1 30 Toothed Wheel Z 50 M 0 7 na na na na...

Page 136: ...ssy 048 030 A s 1 2 AGA Flag 054 616 A s 1 3 Indicator Axle 054 765 B c 1 AGA Sensor Holder 054 614 B c 1 no item number available Please see details in according chapters na no spare part 7 5 Connect...

Page 137: ...047 527 B c 1 8 Function Select Sensor 061 523 061 523 061 523 061 523 A s 1 Kit 9 Option Recognition Sensor 048 022 048 022 048 022 048 022 B c 1 10 LF Motor 053 437 053 437 053 437 053 437 A s 1 11...

Page 138: ...able Please see details in according chapters na no spare part Part ID No Class Qty Power Switch Assy 047 526 A 1 Part ID No Class Qty Cable Power Supply 047 522 B 1 Connection Board Cables Spare Part...

Page 139: ...ainboard Complete Standard Spare Assy Spare Item Name T2155 T2170 T2265 T2280 Class depot Qty Remark Main Board Complete Standard Spare Assy 048 232 048 240 048 576 048 502 A s 1 Spare Parts and Schem...

Page 140: ...ass depot Qty Remark Carriage Adapter 447 575 447 575 447 575 447 575 A s 1 A1 B Seite Darstellung ohne A2 A3 A4 Kabelf hrung A4 Kabel L Seite A2 L Seite A1 B Seite ohne Best ckung Kabel B Seite A3 X2...

Page 141: ...emark Sensor ASF 3rd Tractor 048 025 048 025 048 025 048 025 A s 1 7 6 5 Sensor Interlock Spare Item Name T2155 T2170 T2265 T2280 Class depot Qty Remark Sensor Interlock 047 523 047 523 047 523 047 52...

Page 142: ...re Item Name T2155 T2170 T2265 T2280 Class depot Qty Remark Horizontal Sensor 447 514 447 514 447 514 447 514 A s 1 7 6 9 Non Standard Controller Parts Spare Item Name T2155 T2170 T2265 T2280 Class de...

Page 143: ...0 014 060 009 061 618 061 619 A s 1 2 Switch Unit 070 109 070 109 070 109 070 109 B c 1 3 Panel Logic na na na na B 1 4 Clamp 054 589 054 589 054 589 054 589 B c 1 no item number available Please see...

Page 144: ...7 8 PMS Double Sensor PMS mechanic PMS Double Sensor Spare Parts and Schematics 7 20...

Page 145: ...7 9 Sensor Sheet Feeder and Rear Tractor 2 1 3 4 GP2S07C X1 2 1 3 4 1 2 3 4 X1 1b 1a 1 2 3 4 2 2 Spare Parts and Schematics Sensor Sheet Feeder and Rear Tractor 7 21...

Page 146: ...7 10 Option Recogition Option Recogition Spare Parts and Schematics 7 22...

Page 147: ...7 11 Sens Function Select Spare Parts and Schematics Sens Function Select 7 23...

Page 148: ...7 12 AFI Automatic Front Insertion AFI Automatic Front Insertion Spare Parts and Schematics 7 24...

Page 149: ...7 13 Modular Interfaces 7 13 1 Shared Interface Cx RS232 Option Part No 046 752 Spare Parts and Schematics Modular Interfaces 7 25...

Page 150: ...Modular Interfaces Spare Parts and Schematics 7 26...

Page 151: ...7 13 2 Current Loop Interface 20 mA Option 046 755 Spare Parts and Schematics Modular Interfaces 7 27...

Page 152: ...7 14 Serial Interface RS422 V11 Interface Option Part No 047 144 SS97 Interface Option Part No 047 145 Serial Interface Spare Parts and Schematics 7 28...

Page 153: ...0 mm Line parallelity first line 1 0 mm at 210 mm paper width Begin of print left margin first character 1 0 mm Paper capacity of each bin 190 sheets at 80 g m2 paper weight Copies 1 3 depending on t...

Page 154: ...nly with the glued edge on the top side of the form The glued edge should be possibly soft Residual glue must not extrude from the top edge A curved glued edge may result in a desturbed paper transpor...

Page 155: ...ks as shown in the picture A 8 2 2 Mounting Gear Block Guide the Gear Block carefully in direction to the left side wall till the electrical contact is automatically performed To release the Gear Bloc...

Page 156: ...8 3 Spare Parts and Schematics Sheet Feeder Mechanic Spare Parts and Schematics 8 4...

Page 157: ...054 482 054 482 054 482 054 482 B c 4 13 Spring 053 496 053 496 053 496 053 496 B c 4 14 Swing Axle 053 482 053 482 053 482 053 482 B c 2 15 Lever 054 446 054 446 054 446 054 446 B c 2 16 Tension Spr...

Page 158: ...8 4 ASF Sheetfeeder Gear Block 1 2 3 4 5 3x 6 7 2x 8 2x Sheet Feeder Mechanic ASF Sheetfeeder Gear Block 8 6...

Page 159: ...ng na na na na 1 5 Toothed Wheel Z33 na na na na 3 6 Toothed Wheel Z33 na na na na 1 7 Washer A3 DIN 137 na na na na 2 8 Screw EJOT PT kA30x6 1442 na na na na 2 no item number available Please see det...

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Page 161: ...l as with the manual paper insertion at the front of the printer It offers the advantage that sorting of a multiple page document can be neglected as the printed sheets are deposited in the correct or...

Page 162: ...na 1 6 Bearing Right na na na na 1 7 Toothed Wheel Z25 na na na na 1 8 Toothed Wheel Z22 na na na na 1 9 Cover Right na na na na 1 10 Toothed Wheel Z40 20 na na na na 1 11 Pressure Spring na na na na...

Page 163: ...ractor load paper from the rear Park position available for 1 and 2 tractor Paper weight Single sheets Single forms 80 g m2 120 g m2 Multi part forms 1st sheet 50 g m2 60 g m2 Copies 45 g m2 56 g m2 L...

Page 164: ...10 2 Tractor Complete 14 Rear Tractor Option 2T Model Tractor Complete 10 2...

Page 165: ...Guide 2 na 053 956 na 053 956 B c 1 11 Motor Driver na 047 556 na 047 556 B c 1 12 Motor Assy na 053 999 na 053 999 B c 1 13 Cable Rear Tractor na 047 563 na 047 563 B c 1 15 Paper Guide 3 Metal na 05...

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Page 167: ...ding on the stiffness of the cross perforation Service life 1 000 000 cuts Weight approx 4 kp Paper type fanfold paper Paper weight Single form 60 g m2 120 g m2 Multi part form Main tractor Original 4...

Page 168: ...14 6 4 12 1 5 6 11 7 13 7 8 17 2 9 3 16 15 4 Cutting Device Option Specifications 11 2...

Page 169: ...083 395 083 395 083 395 083 B c 1 11 Paper Stacker Support 053 493 053 493 053 493 053 493 B c 2 12 Paper Foil 395 166 395 166 395 166 395 166 B c 1 13 Lip Holder Metal 395 568 395 568 395 568 395 568...

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Page 171: ...12 2nd Front Tractor option 2nd Front Tractor option 12 1...

Page 172: ...anel Tractor 2 Left na na na na 1 7 Axle Tractor 2 Square na na na na 1 Set 8 Axle Tractor 2 Round na na na na 1 12 Paper Guide Metal na na na na 1 16 Paper Guide na na na na 1 17 Option Recognicion n...

Page 173: ...13 Color Option Color Option 13 1...

Page 174: ...r na 053 321 c 1 10 Toothed Wheel Z40 na 053 318 c 1 11 Toothed Wheel Z40 84 na 053 319 c 1 12 Curve Outer na 053 317 c 1 Mono Parts Curve Plate 053 284 na Toothed Wheel Z50 053 285 na Toothed Wheel Z...

Page 175: ...14 Printer Stand For mounting dismounting see Installation Sheet which comes with the Pedestal Printer Stand 14 1...

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Page 177: ...esulting from errors or inaccuracies of information herein TRADEMARK ACKNOWLEDGEMENTS IBM is a trademark of International Business Machines Corporation EPSON is a trademark of Epson America Incorporat...

Page 178: ...49 7308 5903 http www Tally de ITALY Tally S R L Via Borsini 6 I 20094 Corsico MI Italia Tel 39 02 48608 1 Fax 39 02 48601 141 http www Tally it SPAIN Tally SRL Aleixandre 8 2 A 28033 Madrid Espa a Ph...

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