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T.Werk GmbH - CHRONOS Click Pitched roof solution - Assembly instruction     Page 12 of 24 

 

 
9   Unpacking 

 

DANGER 

 

 

Danger of asphyxiation from foils and packaging material. 

 

Dispose of the foils and packaging material as soon as possi-
ble after unpacking. 

   

 

 
Cut the lashing straps wrapped around the bundles and pallets with a cutter knife. Then re-
move the foils. Then cut the straps of the individual boxes. Now remove the assembly mate-
rial. 
Check  the  assembly  material  immediately  after  receipt  for  completeness  and  for  possible 
damage during transport. In the event of a defect, contact T.Werk GmbH immediately.   
 
 

10   Assembly 

 
Needed tools: 
 
1.) 

Measuring tools for marking the module field (laser, angle, chalk/string, tape measure, 
chalk/marker pen). 

2.) 

Cordless screwdriver/torque wrench 

3.) 

Screwdriver bits for hexagon socket SW6 

4.) 

Socket SW8 

5.) 

Torx TX-40 

6.) 

Angle grinder with diamond wheel 

7.) 

Safety eyewear 

8.) 

Open-end spanner SW13 

 
 
Requirements 
 
1.) 

First check the roof for damage (cracks, holes, brittleness, ...). If necessary, document 
the existing damage to the roof. Submit the documentation to your client before the 
start of construction and before components are placed on the roof. 

 
2.) 

Before working on the roof, be sure to check the roof's residual load-bearing capacity. 
During the entire assembly work, make sure that the maximum local load of the roof 
is not exceeded. Otherwise the roof may be damaged. 

 
3.) 

Make sure that the roof is free of dirt, moss, water accumulation, snow, ice and ob-
jects. Do not start the installation until all these conditions are met. 

 
4.) 

Measure  the  module  field  according  to  the  module  assignment  plan.  Separate  the 
module fields after approx. 15-20 modules. This allows for thermal expansion of the 
modules and creates a maintenance aisle. Mark the outer edges of the module field. 
Check all dimensions on site before you start the installation. 

 
 

Summary of Contents for CHRONOS Click

Page 1: ...CHRONOS Click Pitched roof Translation of the assembly instruction into english 49 8283 997904 0 info t werk eu www t werk eu...

Page 2: ...e 2 of 24 Manufacturer Contact ph 49 8283 997904 0 fax 49 8283 997904 299 e mail info t werk eu www t werk eu T Werk GmbH Zur Sch nhalde 10 D 89352 Ellzee CHRONOS Click Pitched roof Translation of the...

Page 3: ...itched roof solution 4 2 Usage of the assembly instruction 4 3 General informations 4 4 General safety instructions 5 5 Warranty conditions 6 6 Structure of the CHRONOS Click mounting system 7 7 Trans...

Page 4: ...ruction The installation instructions are part of the CHRONOS Click assembly system The document contains important information on all phases of the product s life especially on assembly The assembly...

Page 5: ...Only carry out the subsequent commissioning if you are a qualified specialist Only carry out maintenance and servicing if you are a trained specialist Failure to do so may result in personal injury a...

Page 6: ...ing improper maintenance instability and insufficient stability of the building substrate Signs of wear wearing parts Optical surface changes e g Discolouration of edges and punched holes on galvanize...

Page 7: ...roof hook ALU VAR triple adjustable roof hook pre assembled with CHRONOS roof adapter Bracket angle 35 mm EN AW 6082 T6 Base plate 120 mm EN AW 6063 T66 Screws SW13 A2 SOV01099 0 5 kg CHRONOS Dachhake...

Page 8: ...n ding on length Hanger bolt for wooden substructure M10 x 200 mm 3xFM 1xEPDM seal calotte SW7 stainless steel A2 building authority approval SOV00036 0 121 kg M10 x 250 mm 3xFM 1xEPDM seal calotte SW...

Page 9: ...00539 0 05 kg Round seam clamp Alu big SOV01050 0 05 kg RIB ROOF 465 clamp A2 SOV00225 0 4 kg RIB ROOF 500 clamp A2 SOV00838 0 4 kg RIB ROOF 500 clamp original SOV00957 0 4 kg Domitec clamp SOV00720 0...

Page 10: ...6063 T66 EN 755 9 Surface press finish w x h 44 8 x 50 mm SOV00849 2 98 kg Length 5 3 m Material Aluminium EN AW 6063 T66 EN 755 9 Surface press finish w x h 44 8 x 50 mm SOV00905 4 92 kg CHRONOS rai...

Page 11: ...H Depending on FH 0 014 kg bis 0 020 kg 7 Transport For the transport of the CHRONOS Click assembly system the CHRONOS Click profiles are packed into bundles according to the length of the profiles an...

Page 12: ...5 Torx TX 40 6 Angle grinder with diamond wheel 7 Safety eyewear 8 Open end spanner SW13 Requirements 1 First check the roof for damage cracks holes brittleness If necessary document the existing dama...

Page 13: ...le position 2 Profile position CHRONOS RC Specification for number and placement of roof hooks statics rafter spacing 65 120 cm Cantilever up to 500 mm depending on snow load With low snow loads and s...

Page 14: ...ow Distance depends on Module dimensions clamping range of the modules specifi cation of the module manufacturer Distance of the mod ules between the rows approx 10 mm near the roof hook 1st profile l...

Page 15: ...dwich elements the substructure is mainly laid horizontally wooden or steel purlins Therefore it is common to lay the modules horizontally with a single layer system Measure the profile position and t...

Page 16: ...s shafts Make sure that the EPDM seals which are already pre mounted on the hanger bolt are in full contact 2 5 Screw the hanger bolts vertically downwards Do not tighten the hanger bolt with torques...

Page 17: ...etween seams depending on snow load skip rebates clamp each rebate at the outermost two rebates Cantilever depending on snow load up to 250 mm Vertical distance of the 1st profile and number of clamps...

Page 18: ...Click Profile into place Use a lever tool to help you Place the lever tool on the CHRONOS Click Profile near a roof fastening point Place the lever tool in the channel as shown in the picture below Cl...

Page 19: ...profile at joints 4 5 Click the second profile into the rail con nector 1 Then slide the rail connector over both profiles 2 4 6 Screw two thin sheet metal screws into the holes provided in the rail c...

Page 20: ...y 2 Screw in the cylinder head screw M8 x 14 of the CHRONOS cross connector set with a hexagon socket SW6 at a torque of 10 Nm to fix the CHRONOS cross connector set on the first profile layer 3 5 3 A...

Page 21: ...at the beginning of the rail Make sure that there is a dis tance of 3 5 cm from the end of the profile 6 3 On the free standing side at the begin ning of the row place one compensat ing profile each...

Page 22: ...cket SW6 with a torque of approx 10 Nm observe the specifica tion of the module manufacturer 6 6 Repeat assembly steps 6 4 and 6 5 un til the end of the row 6 7 At the end of the row an additional com...

Page 23: ...Visually check that all modules are in the correct position 2 Spot check the strength of all screws 3 check the correct position of the balancing profile at the end of the row Contact T Werk GmbH if a...

Page 24: ...f solution Assembly instruction Page 24 of 24 T Werk GmbH ph 49 8283 997904 0 Zur Sch nhalde 10 fax 49 8283 997904 299 www t werk eu D 89352 Ellzee e mail info t werk eu T Werk GmbH Subject to change...

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