Suzuki Burgman AN400, Service Manual

Page: 364 / 475

4B-7 Front Brakes:
Brake Disc Runout
1) Remove the front brake caliper. Refer to “Front
Brake Caliper Removal and Installation (Page4B-3)”.
2) Measure the runout using the dial gauge.
Replace the disc if the runout exceeds the service
limit.
Special tool
(A): 09900–20607 (Dial gauge (1/100 mm, 10
mm))
: 09900–20701 (Magnetic stand)
Brake disc runout
Service limit: 0.30 mm (0.012 in)
3) Install the front brake caliper. Refer to “Front Brake
Caliper Removal and Installation (Page4B-3)”.
Specifications
Service Data
B705H14207017
Brake + Wheel
Unit: mm (in)
Tightening Torque Specifications
B705H14207018
NOTE
The specified tightening torque is also described in the following.
“Front Brake Components (Page4B-1)”
Reference:
For the tightening torque of fastener not specified in this section, refer to “Tightening Torque Specifications in Section
0C (Page0C-7)”.
(A)
I649G1420020-02
Item Standard Limit
Brake disc thickness
Front 4.5
±
0.2 (0.18
±
0.008) 4.0 (0.16)
Rear 5.0
±
0.2 (0.20
±
0.008) 4.5 (0.18)
Brake disc runout — 0.30 (0.01)
Brake caliper cylinder bore
Front 25.400 – 25.450 (1.000 – 1.002) —
Rear 27.00 – 27.05 (1.063 – 1.065) —
Brake caliper piston diameter
Front 25.318 – 25.368 (0.997 – 0.999) —
Rear 26.918 – 26.968 (1.060 – 1.062) —
Fastening part
Tightening torque
Note
N
⋅
m kgf-m lb-ft
Front brake caliper mounting bolt
35 3.5 25.5
) (Page4B-3) /
) (Page4B-3)
Front brake pad mounting pin
18 1.8 13.0
) (Page4B-3) /
) (Page4B-3)
Front brake hose union bolt 23 2.3 16.5 ) (Page4B-4)
Pin bolt 18 1.8 13.0 ) (Page4B-5)
Brake disc bolt 23 2.3 16.5 ) (Page4B-6)