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Sunrise HBM-40NC, Operation & Maintenance Manual, Page: 1 / 37

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Sunrise HBM-40NC Operation & Maintenance Manual Download Page 1

 

 

 

No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan

Tel: 886-4-2359-1190                       Fax: 886-4-2359-3409
[email protected]                  www.sunriseiw.com.tw

 

 
 
 

SUNRISE 

HYDRAULIC BENDING MACHINE 

 

 
 
 
 
 

HBM-40NC 
HBM-75NC 

 
 
 
 

OPERATION &  

MAINTENANCE MANUAL 

 
 
 

Original Instructions 

 

                                                                                   

OMEG072 

2011/12        

Summary of Contents for HBM-40NC

Page 1: ...Taichung City 407 Taiwan Tel 886 4 2359 1190 Fax 886 4 2359 3409 sales sunriseiw com tw www sunriseiw com tw SUNRISE HYDRAULIC BENDING MACHINE HBM 40NC HBM 75NC OPERATION MAINTENANCE MANUAL Original...

Page 2: ...com tw 1 TABLE OF CONTENTS Introduction 1 Safety Precautions 2 Transport 5 Installation 6 Control Panel 8 Operating Modes 9 Two Hand Switch Foot Paddle 10 Programming Instructions 11 Optional Tooling...

Page 3: ...g industry Each machine has been individually tested in the factory and under gone an extensive pre delivery check to ensure that the machines meet the highest quality standard The bending machine has...

Page 4: ...on against accidents The operator should be familiar with the control and function of the switches before perform the operation Warning labels are fixed on the machine NEVER REMOVE THESE LABELS Be sur...

Page 5: ...d away from the machine 11 Regularly check tooling for defects and wear to ensure safety and maintain good condition 12 Use handling equipment when lifting heavy tooling and materials 13 Never exceed...

Page 6: ...LL MOVING PARTS z ALL GUARDS AND HOLD DOWNS MUST BE IN POSITION BEFORE OPERATING THE MACHINE z ALL SAFETY PROTECTION MUST BE IN POSITION BEFORE OPERATING THE MACHINE CAUTION z THOROUGHLY READ THE OPER...

Page 7: ...porting the machine by a crane hook the crane to the two eye bolts provided for the machine Do not use slings under the machine Pay special care if lifting transporting the machine with forklifts The...

Page 8: ...ee of oil and make sure it is not slippery z If long lengths of material are to be fed into the machine make sure that they will not extend into any gangways Crowded poorly illuminated or slippery are...

Page 9: ...erminal strip in the electric box 5 Also make sure to ground the machine properly 6 Check that the power cord surface is not damaged scratched or cut during installation 7 Reinstall the panel and clos...

Page 10: ...leased before the PUMP ON button will function To release it turn knob slightly to the right I PUMP ON Push this button to turn on the machine The EMERGENCY STOP button must be released before the PUM...

Page 11: ...al Zone Taichung City 407 Taiwan Tel 886 4 2359 1190 Fax 886 4 2359 3409 sales sunriseiw com tw www sunriseiw com tw 9 Manual Continue JOG Use this switch to choose the three operating modes Opertator...

Page 12: ...rom the first step bend In AUTO mode press the two hand switch together and hold The cylinder will move back and forth between the Back and Forward position Releasing the switches and the cylinder ret...

Page 13: ...operator cannot use the hand switches The key of the Hand Paddle selector switch must never be left on the machine The key should be kept in a safe place by the authorized officer of the company When...

Page 14: ...re the emergency button is released Screen will be on after a brief self check 2 Press Pump ON to start the motor 3 If the current cylinder position is in the back the scren will ask you to press the...

Page 15: ...com tw www sunriseiw com tw 13 4 When the screen shows press the BACK button press BACK to move the cylinder back for completing the calibration 5 After the cylinder calibration is done the controlle...

Page 16: ...dustrial Zone Taichung City 407 Taiwan Tel 886 4 2359 1190 Fax 886 4 2359 3409 sales sunriseiw com tw www sunriseiw com tw 14 6 After the cylinder and NC stopper calibrations the screen switches to th...

Page 17: ...iw com tw 15 The Programming Screen The top of the screen show the current Cylinder position and the NC stopper position The bottom of the screen are the Function Keys PROGRAM program mode the current...

Page 18: ...or each STEP there are 4 parameters BACK the back position of the cylinder when retracted SLOW when moving forward the cylinder first move at fast speed and low pressure When SLOW is reached the cylin...

Page 19: ...rigin position Press for another 2 seconds to turn the NC function back ON but the stopper stay at origin position If the NC Gauge function is turned ON press the NC start button 2 seconds and moves t...

Page 20: ...359 1190 Fax 886 4 2359 3409 sales sunriseiw com tw www sunriseiw com tw 18 This is the counter function Each time a program is executed and completed the PCS number increase by one Press the field an...

Page 21: ...NC stopper manually In this mode you can either use the cursor keys arrows or the function buttons BACK FORWARD to move the NC stopper or enter a value at the SINGLE field and press START to move the...

Page 22: ...NUOUS mode the cylinder moves back and forth between the FWD and BACK positions At the FWD position the cylinder can hold for a while before moving back The hold time set this temporary pause time at...

Page 23: ...than the SLOW position Retract should happen before the bending started NC SET SCREEN ORIGIN SET the origin position of the NC stopper after calibration Adjust this parameter if the NC stopper positio...

Page 24: ...t Use the manual mode to move the NC gauge forward OVER SOFTWARE MIN TRAVEL The NC gauges has reached the minimum travel range set by the software min limit Use the manual mode to move the NC gauge ba...

Page 25: ...Z value X03 Optical gauge A value X04 Optical gauge B value X05 X06 NC origin sensor X07 Servo Motor Ready X10 CYLINDER BACKWARD X11 CYLINDER FORWARD BUTTON 1 X12 CYLINDER FORWARD BUTTON 2 X13 CYLIND...

Page 26: ...359 1190 Fax 886 4 2359 3409 sales sunriseiw com tw www sunriseiw com tw 24 Output Layout List OUTPUT Description Relay Y00 Servo motor turn Y01 Y02 Servo motor turn Y03 Y04 Cylinder foward SSR1 Y05 C...

Page 27: ...ling the upper die set is fixed at the cylinder head block and the lower die set is fixed using one or combination of the 83mm and 58mm fixing holes The 83mm fixing hole has a handle on the backside o...

Page 28: ...e first oil change should be performed after approximately 600 operating hours Further oil change is needed for every 1200 operating hours A drain outlet is located at the base of the oil tank Screw b...

Page 29: ...aise quickly Adjust the limit switches so the pump will be in the unloading condition 5 Hydraulic pressure The working pressure of the hydraulic system is pre set in the factory There is a pressure ga...

Page 30: ...No 7 Road 12 Industrial Zone Taichung City 407 Taiwan Tel 886 4 2359 1190 Fax 886 4 2359 3409 sales sunriseiw com tw www sunriseiw com tw 28 Hydraulic Circuit HBM 40NC HBM 75NC...

Page 31: ...ription Qty Specification Part No 1 Tank 1 6102910B 2 Breather Filter 1 OLHW HY 08A 3 Oil Level Gauge 1 OLHW LG 4 4 Suction Oil Filter 1 OLFL MF 086 5 Motor 1 5 HP 3 75 kW 6 Pump 1 Gear Pump 7 Pressur...

Page 32: ...iption Qty Specification Part No 1 Tank 1 6202910 2 Breather Filter 1 OLHW HY 08A 3 Oil Level Gauge 1 OLHW LG 4 4 Suction Oil Filter 1 OLFL MF 086 5 Motor 1 7 5 HP 5 625 kW 6 Pump 1 Gear Pump 7 Pressu...

Page 33: ...No 7 Road 12 Industrial Zone Taichung City 407 Taiwan Tel 886 4 2359 1190 Fax 886 4 2359 3409 sales sunriseiw com tw www sunriseiw com tw 31...

Page 34: ...No 7 Road 12 Industrial Zone Taichung City 407 Taiwan Tel 886 4 2359 1190 Fax 886 4 2359 3409 sales sunriseiw com tw www sunriseiw com tw 32 PLC I O layout...

Page 35: ...PC2506 TC Transformer SUENN LIANG SP TBSW 1025D CE 350VA secondary instrument 110V 1 5A 24V 6A 24V 1A SSR1 Solid Relay FOTEK SSR 10DD Forward SSR2 Solid Relay FOTEK SSR 10DD Backward SSR3 Solid Relay...

Page 36: ...No 7 Road 12 Industrial Zone Taichung City 407 Taiwan Tel 886 4 2359 1190 Fax 886 4 2359 3409 sales sunriseiw com tw www sunriseiw com tw 34 Annex 1...

Page 37: ...No 7 Road 12 Industrial Zone Taichung City 407 Taiwan Tel 886 4 2359 1190 Fax 886 4 2359 3409 sales sunriseiw com tw www sunriseiw com tw 35...

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