System
Number
Error
Possible Cause
Trouble Shooting
DOCKING
3.0
Docker
communication
error
- Rover main control board bad
- Rover IR board bad
- Docker IR board bad
- Wiring harness bad
Problem is most likely due to IR
communication failure. Check
IR to make sure it is connected
properly and is not obstructed.
If a component has failed you
will most likely receive a
"Docker not Ready" fault as
well.
3.1
Coupling
Extend
Timeout
- Diverter valve failed
- Extend hall sensor failed
- Physical obstruction in the waste
couplers
- Manually fill water in large
tank to verify diverter is
switching properly (using dock
control)
- Refer to procedure 6.8
Manually Raising and
Lowering Docker Coupler
on
page 6-43 to verify proper hall
sensor operation.
- Check for obstruction in
waste coupler
3.2
Coupling
Retract
Timeout
- Retract hall sensor bad
- Stepper motor failed or mounting
hardware loose
- Verify stepper motor is
mounted properly.
- Replace the retract hall
sensor.
3.3
Offload error -
small tank
- Fluid is not offloading due to clog.
- Something preventing float from
reaching the bottom of tank.
- Small canister calibration board
damaged.
- Level transducer damaged.
- Calibration is incorrect.
- Verify that something is not
blocking the drain valve from
emptying.
- Verify nothing is underneath
the float.
- Recalibrate the canister.
- Replace small tank float
sensor
- Replace small canister
- Replace fluid level
transducer
3.4
Offload error -
large tank
- Calibration is incorrect
- Clog or obstruction in the large
canister
- Offload pump not running
- Recalibrate large canister
- Check for and remove clog
or obstruction
- Check for proper voltage at
offload pump
3.5
Prefill error -
small tank
- Calibration is incorrect;
- Water has been shut off
- Recalibrate
- Turn water on
3.6
Prefill error -
large tank
- Calibration is incorrect;
- Water has been shut off
- Recalibrate
- Turn water on
3.7
Extend /
Retract Sensor
Error
- Water on the sensors.
- Faulty sensors.
- Faulty docker control board
- Faulty wiring harness
- Ensure sensors are not wet.
- Replace sensors.
- Replace docker control
board.
- Check wiring harness.
5-23
Summary of Contents for 0702-002-620
Page 1: ......
Page 3: ......
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Page 15: ......
Page 17: ......
Page 19: ......
Page 21: ......
Page 22: ...Chapter 1 Operational Description...
Page 23: ......
Page 27: ......
Page 28: ...Chapter 2 Ultra Rover Disassembly...
Page 29: ......
Page 31: ...4 Remove front cover assembly P N 0702 001 070 CH and place aside 2 2...
Page 37: ...4 Remove front cover assembly P N 0702 001 070 CH and place aside 2 8...
Page 42: ...4 Remove front cover assembly P N 0702 001 070 CH and place aside 2 13...
Page 49: ...4 Remove front cover assembly P N 0702 001 070 CH and place aside 2 20...
Page 81: ...4 Remove front cover assembly P N 0702 001 070 CH and place aside 2 52...
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Page 105: ......
Page 106: ...Chapter 4 Docker Disassembly...
Page 107: ......
Page 133: ......
Page 134: ...Chapter 5 Troubleshooting...
Page 135: ......
Page 167: ......
Page 168: ...6 33 Chapter 6 Technical Procedures...
Page 169: ......
Page 219: ......
Page 220: ...Chapter 7 Installation...
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Page 224: ...7 3...
Page 228: ...Chapter 8 Appendices...
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