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Working safely with cut-off machines

English

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power available for the actual cutting 
work. It could also damage the abrasive 
wheel.

STIHL recommends the use of the cart 
for longer cuts in a straight line.

Wet Cutting with Abrasive Wheels

Before wet cutting, make sure water will 
not damage the floor or building.

1.

Make certain water does not flow on 
a wheel that is not running, since the 
wheel will absorb water, which will 
affect wheel balance.

2.

Be certain water is applied to both 
sides of wheel, since uneven 
distribution can cause "one sided" 
wear.

3.

After finishing work, run the cutting 
wheel at normal operating speed for 
about 3 to 6 seconds without water 
so that the remaining water is flung 
off.

Reactive Forces including Kickback

An understanding of the causes of these 
reactive forces may help you avoid loss 
of control. Reactive forces are exerted in 
a direction opposite to the direction in 
which the wheel is moving at the point of 
contact or of pinching / binding. If the 
wheel is slowed solely by frictional 
contact with a solid object, such as the 
workpiece, the resulting reactive forces 
are normally moderate and readily 
controllable by an operator who is 
holding the machine properly. If, 
however, the wheel is abruptly slowed or 
stopped by a pinch or severe bind, the 
reactive forces may be substantially 

greater. The greater the force 
generated, the more difficult it will be for 
the operator to control the cut-off 
machine. Loss of control can result in 
severe personal injury or death.

Pull-away, Climbing, Pinching and 
Rotational Kickback Forces

The most common reactive forces are 
pull-away and climbing. If the contact is 
at the bottom of the wheel, a cut-off 
machine will try to pull away from the 
operator (pull-away.) If the contact is at 
the front of the wheel, the wheel may 
attempt to climb the object being cut 
(climbing.)

Pinching occurs when the piece being 
cut closes on the wheel. A severe 
binding may also occur if the wheel is 
substantially sideloaded in the kerf or if 
an improper or damaged diamond wheel 
begins or ceases to wobble in the kerf. If 
the wheel is severely pinched or bound 
in the upper quadrant, the wheel may be 
instantly thrown up and back towards 
the operator with great force in a 
rotational kickback motion. Such 
kickback situations can and should 
always be avoided. Pinching of the 
wheel can be prevented by proper 
support of the workpiece. (See below.) 
Severe binding of the wheel can be 
prevented by proper cutting techniques, 
e.g., not sideloading the wheel, and by 
the use of properly designed, 
manufactured and maintained wheels.

Warning!

To reduce the risk of electrocution to 
you or bystanders, do not allow water or 
sludge to contact live electric wires.

Warning!

To reduce the risk of injury from wheel 
breakage when wet cutting with any 
composite wheel:

Warning!

To reduce the risk of injury from wheel 
breakage when wet cutting with a com-
posite wheel that is not specifically 
designed for wet cutting, never store 
and reuse such a wheel that has been 
used with water. Use these wheels up 
the same day.

Warning!

Reactive forces may 
occur at any time the cut-
ting wheel on a cut-off 
machine is rotating. The 
powerful force used to 
cut through a workpiece 

can be reversed and work against the 
operator. If the wheel is slowed or 
stopped by frictional contact with any 
solid object or by a pinch or binding, 
reactive forces can occur instantly and 
may result in the operator losing control 
of the cut-off machine, which, in turn, 
may result in serious or fatal injury.

All manuals and user guides at all-guides.com

Summary of Contents for Cutquik TS-420

Page 1: ...ely with cut off machines Warning Read and follow all safety precautions in Instruction Manual improper use can cause serious or fatal injury All manuals and user guides at all guides com a l l g u i...

Page 2: ...All manuals and user guides at all guides com...

Page 3: ...uctions and safety precautions regarding your cut off machine Please note that the illustrations in the chapter Main Parts of the Machine in this manual show the cut off machine STIHL Cutquik TS 420 O...

Page 4: ...ved to reduce the risk of per sonal injury and fire It is important that you read fully understand and observe the following safety precautions and warnings Read the instruction manual and the safety...

Page 5: ...checked regularly Warning The ignition system of your unit pro duces an electromagnetic field of a very low intensity This field may interfere with some pacemakers To reduce the risk of serious or fat...

Page 6: ...illness For additional details and warnings on this subject see information under Working Conditions in this instruction manual Warning Never modify a cut off machine in any way Only attachments suppl...

Page 7: ...osition Grip the front handle and place the muffler at the side away from the body By vehicle Properly secure your cut off machine to prevent turnover fuel spillage and damage to the cut off machine N...

Page 8: ...or fuel mix Do not smoke or bring any fire or flame near the fuel or the power tool Note that combustible fuel vapor may escape from the fuel system Warning Dust may collect on the powerhead especial...

Page 9: ...ecure footing Be absolutely sure that the cutting wheel is clear of you and all other obstructions and objects including the ground When the engine starts at starting throttle engine speed will be fas...

Page 10: ...and Do not allow the grip to snap back but guide the starter rope slowly back to permit the rope to rewind properly Fail ure to follow this procedure may result in injuries to hand or fingers and may...

Page 11: ...spiratory illness or cancer The use and disposal of asbestos containing products have been strictly regulated by OSHA and the Environmental Protec tion Agency Do not use your cut off machine to cut or...

Page 12: ...hat power water and gas have been shut off and pipes drained before starting to cut Warning The wheel guard is adjustable It is extremely important that the wheel guard is in place and set to suit the...

Page 13: ...machine will try to pull away from the operator pull away If the contact is at the front of the wheel the wheel may attempt to climb the object being cut climbing Pinching occurs when the piece being...

Page 14: ...r a pipe in a trench that if not prop erly supported can sag upon completion of the cut creating a pinch not where you are actually cutting but rather at or near the top of the work piece If the pinch...

Page 15: ...achine for cutting only It is not designed for prying or shoveling away any objects 12 Be especially alert for reactive forces including kickback when cutting with the front and upper quadrant of the...

Page 16: ...ect skin contact and do not inhale the gas vapors Warning Use only STIHL replacement parts for maintenance and repair Use of parts manufactured by others may cause seri ous or fatal injury Warning Alw...

Page 17: ...for wet cutting If the water flow rate is too high the cutting wheel may skim on the water surface in the cut and greatly reduce cutting performance To avoid this do not exceed a water flow rate of ab...

Page 18: ...severed How heavy is the part In which direction can it move after being severed Is it under tension Helpers must not be put at risk of injury when the part is broken off or out Cutting in several pa...

Page 19: ...on These ridges can subsequently be broken through Cutting shapes on pipes N Mark the cutting line N Cut a guiding groove along the marked cutting line starting at the top and moving out towards both...

Page 20: ...can be avoided by choosing and using the correct composite resin cutting wheel The short name e g asphalt concrete on the label and on the packaging table with recommended uses can help to ensure the...

Page 21: ...ife and efficient operation of the diamond cutting wheel Using a cutting wheel on a cut off machine with defective spindle bearing can lead to axial and radial run out Excessive radial run out A cause...

Page 22: ...he cutting wheel for stone by briefly cutting in abrasive material use a new cutting wheel for cutting asphalt Poor cutting performance high level of segment wear Cutting wheel rotates in the wrong di...

Page 23: ...nt back and forth in the cutting plane Built up edges increase vibrations reduce cutting performance and cause sparking Diamond cutting wheels must be dressed at the first sign of built up edges For t...

Page 24: ...uel pick up body in fuel tank test check X Replace X X X Fuel tank Clean X Ribbed V belt Clean retension X X Replace X X Air filter all filter components Replace Only if there is a noticeable loss of...

Page 25: ...e X 1 STIHL recommends STIHL servicing dealers 2 present only in some countries The following maintenance intervals apply in normal operating conditions The specified intervals must be shortened accor...

Page 26: ...achment 9 Tensioning Nut 10 Adjusting Lever 11 Abrasive Wheel 12 Front Thrust Washer 13 Guard 14 Muffler 15 Spark Arresting Screen 16 Front Handle 17 Decompression Valve 18 Cap for Spark Plug Boot 19...

Page 27: ...pressure of mounting nut evenly over cutting wheel 13 Guard Guards the wheel and deflects sparks dust cutting debris or wheel fragments 14 Muffler Reduces engine exhaust noises and diverts exhaust gas...

Page 28: ...te of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints and crystalline silica from bricks and cement and other mason...

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