SportsPlay QUICK SHIP 1 MODIFIED Installation Instructions Manual Download Page 90

Page: 90 / 112

April 2, 2010

COMMON HARDWARE MAINTENANCE

Replacement Parts

•

Contact your distributor to order
new labels. If unable to contact
distributor please call SportsPlay
Equipment for replacements: 1-
314-389-4140

•

Before calling be sure to identify
the proper part, part number and
quantity needed

•

When ordering replacement
hardware you need to order
replacement tools since most
hardware is tamper resistant

Inspect all posts for the following:

•

Verify that all hardware is in place and secure

Bolts & Nuts – Snug tight and then tighten an
additional

turn

Set Screws – Snug tight and then tighten an
additional full turn

Should you discover hardware is broken or missing
order replacement parts immediately Refer to the
component installation instructions for part
identification

•

You will perform this inspection when performing your
component inspections

Summary of Contents for QUICK SHIP 1 MODIFIED

Page 1: ...012 3 4 5 2 67 8 9 8 0 5 4 6 72 2ABCDB EBCF GHB BIGJEB KCILCA MBNOEB MBPJIIJIP JIDGCAACGJOI...

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Page 3: ...de 2 28 11 V C_OUTLINE V1 0211 2 TAB SECTION INDEX 1 3D AND 2D DRAWINGS 2 INSTALLATION GUIDE 3 INSTALLATION STEPS 4 COMPONENT INSTALLATION 5 APPENDIX 6 ORIGINAL COMPONENT MAINTENANCE FORMS 7 COMPLETED...

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Page 5: ...K H02 0 H0 KO 4 0 0PQ 0N0 4 KO N 0 R0S KO T U 0 S KO M EE C8 A B TCM K 288 C F T 8A 0V 67E K 4 7 KS T 8A K1 4 7 OS W8E M K1 4 7 S BXY 8M Z R8678 M EE C8 K3 4 7 S R8 B9 K5 4 7 1S T M 4 7 K5 28A9 W8E H9...

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Page 7: ...QUICK SHIP 1 MODIFIED Installation Guide...

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Page 9: ...ortsPlay Date Drawn By SportsPlay SportsPlay SportsPlay SportsPlay E Barron 00 00 10 Drawing Number 911 250 ASTM Compliant CPSC Compliant 5642 Natural Bridge Size 9 X 10 Use Zone 21 X 22 Age Group 2 1...

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Page 11: ...ortsplayinc com Project QS1_MOD Distributor SportsPlay Date Drawn By SportsPlay SportsPlay SportsPlay SportsPlay E Barron 00 00 10 Drawing Number 911 250 ASTM Compliant CPSC Compliant 5642 Natural Bri...

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Page 13: ...sportsplayinc com Project QS1_MOD Distributor SportsPlay Date Drawn By SportsPlay SportsPlay SportsPlay SportsPlay E Barron 00 00 10 Drawing Number 911 250 ASTM Compliant CPSC Compliant 5642 Natural B...

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Page 15: ...tsPlay recommends carefully unpacking the unit and taking an inventory before storing the equipment Care should be taken with all powder coated and thermoplastic coated parts to prevent damage to the...

Page 16: ...phalt or packed earth may result in serious injury or death from falls These labels must be installed on vertical posts as per ASTM F1487 Instructions for the placement of these labels are included in...

Page 17: ...formation and Public Affairs Washington DC 20207 USA Call 1 800 638 2772 US and Canada only Call 301 504 0990 Direct Link http www cpsc gov For a copy of either the standard for surfacing ASTM F1292 o...

Page 18: ...w hammer Large dead blow rubber hammer Small sledgehammer to use in blocking the posts Vise grips various sizes and styles Strong and sturdy step ladders Socket set s 1 2 3 8 drive Extension cords pow...

Page 19: ...n the appendix of this instruction booklet If a part is missing or damaged the playground must be put out of service while the part is replaced Lack of maintenance will result in premature wear reduce...

Page 20: ...nary equipment may overlap If the deck height for that equipment is no more than 30 above the protective surfacing the use zone is 6 The use zone for adjacent stationary equipment may overlap If the d...

Page 21: ...Value Series Installation Guide 2 28 11 V C_OUTLINE V1 0211 14 Installation Punch List Footing Layout Example...

Page 22: ...n the next page 2 Once the decks are in the desired location within the play area and the decks are flush with each other mark the locations of the post by inserting a stake into the center of each po...

Page 23: ...nuing 2 NEVER LEAVE THE INSTALLATION SITE UNATTENDED WITHOUT ROPING OFF THE AREA AND EQUIPMENT INSTALLING ALL HARDWARE SECURING TOOLS AND EQUIPMENT AND COVERING OPEN HOLES WITH A RIGID MATERIAL PLYWOO...

Page 24: ...cturers directions Fill holes too about 2 below the surface with concrete Once the hole has been filled with concrete slope the top of the concrete down and away from the post to keep water from seepi...

Page 25: ...ping screws Installation Always install the brackets with the set screw facing down refer to the drawing on the right Always install the rubber gasket with the brackets After you have installed the br...

Page 26: ...Bolt Deck While two people position and hold the deck in place insert the deck bolt and washer through the deck and into the factory installed nut on the post To ensure proper placement refer to the...

Page 27: ...inning If you are mocking up components with the intention of removing the hardware at some point you may want to apply lubricating oil to the hardware Stainless steel hardware has a tendency to seize...

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Page 29: ...or broken equipment Do not allow children to play on broken equipment or equipment with missing components Make sure there are no unsafe modifications especially ropes tied to equipment Remove all un...

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Page 31: ...Value Series Installation Guide 2 28 11 V C_OUTLINE V1 0211 22 COMPONENT INSTALLATION INSTRUCTIONS...

Page 32: ......

Page 33: ...d MAINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipment inspected frequently A mainte...

Page 34: ...ION INSTRUCTION PARTS LIST ID PART DESCRIPTION QTY 1 913 242 Square Deck 46 1 2 126 707BPS 3 8 x1 1 2 Button Head Bolt 4 3 316 601 3 8 Flat Washer 4 NOTE Keep a copy of these instructions on file to a...

Page 35: ...March 10 2014 3 912 242 SQUARE DECK 46 INSTALLATION INSTRUCTION...

Page 36: ...m Stainless Steel hardware can occasionally be difficult to use particularly if you need to take them out to make an adjustment It is recommended that you add a drop of oil to bolts that may have to b...

Page 37: ...8 x1 1 2 Button Head Bolt 2 with one 3 8 Flat Washer 3 installed on the bolt inserts it through the factory punched slot in the Square deck The bolt then threads into the factory installed nut in the...

Page 38: ...set back fill dirt over the footing holes inspect the area and components for tools hazardous debris and sharp edges Verify all components are installed and all hardware is tight and then install the...

Page 39: ...F1292 is required MAINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipment inspected fre...

Page 40: ...t Bracket 4 5 905 208 Attachment Bracket Gasket 4 6 905 526 Self Tapping Screws 16 7 126 703 3 8x1 Button Head Bolt 4 8 316 601 3 8 Flat Washers 16 9 126 702bps 3 8 x 3 4 Button Head Bolt 4 10 196 807...

Page 41: ...cutaway views to the right If the Play structure is installed on an unlevel grade you must adjust the footing depth to accommodate the grade For instance if the grade for this component is 1 higher t...

Page 42: ...March 10 2014 4 922 126 3 3 TRIPLE RAIL SLIDE INSTALLATION INSTRUCTION...

Page 43: ...ling the holes in the post when attaching a four hole bracket with a number 7 drill bit This will make the attachment of the four hole bracket with the self tapping screws easier and it will prevent d...

Page 44: ...encing the footing cutaway drawings on page 3 the footing layout and elevation views on page 4 of this components instruction set along with the main footing diagram on page 5 of the installation guid...

Page 45: ...of the playground posts This mark represents the attachment point for the top of the slide guard reference the front view drawing on page 2 __8 Slide all four of the four hole attachments brackets on...

Page 46: ...ground is level you can add the concrete to the footing holes Be sure to use concrete with a minimum 2 500 psi and mix the concrete per the manufacturer s directions before you pour it into the footin...

Page 47: ...specification F1292 is required MAINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipmen...

Page 48: ...Bracket Gasket 2 4 905 526 Self Tapping Screw 8 5 196 807 3 8 x3 8 Set Screw 2 6 126 703 3 8 x1 Button Head Bolt 2 7 316 601 3 8 Flat Washer 4 8 226 602 3 8 Lock Nut 2 9 116 538 5 16 x1 Button Head Bo...

Page 49: ...g your footing hole 1 deeper You must place the bottom of the post on a suitable flat blocking material to prevent it from sinking further into the soil We recommend you use a brick block of wood or s...

Page 50: ...March 11 2014 4 922 120 3 CORKSCREW 3 DECK INSTALLATION INSTRUCTION...

Page 51: ...s easier and it will prevent damage to the screw head during installation Apply locktite to all bolts during assembly prior to completely tightening them Stainless Steel hardware can occasionally be d...

Page 52: ...sure that the attachment stub is facing away from the deck you are installing the Corkscrew Climber on You will need the Arch Wall 12 two Four Hole Attachment Brackets 2 two Attachment Bracket Gaskets...

Page 53: ...holes in the post with a 7 drill bit by marking the hole locations with a dry erase marker after you have put the guard wall into position Install the Self Tapping Screws into the holes you have dril...

Page 54: ...footing holes Be sure to use concrete with a minimum 2 500 psi and mix the concrete per the manufacturer s directions before you pour it into the footing hole Once the footing has been filled with co...

Page 55: ...nce with ASTM specification F1292 is required MAINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and...

Page 56: ...913 402 Four Hole Attachment Bracket 4 3 905 208 Attachment Bracket Gasket 4 4 905 526 Self Tapping Screw 16 5 196 807 3 8 x3 8 Set Screw 4 6 126 703 3 8 x1 Button Head Bolt 4 7 316 601 3 8 Flat Washe...

Page 57: ...ew head during installation Apply locktite to all bolts during assembly prior to completely tightening them Stainless Steel hardware can occasionally be difficult to use particularly if you need to ta...

Page 58: ...l Vertical Climber Protective Barrier You will need the Rung Ladder 1 the Arch Wall 9 four Four Hole Attachment Brackets 2 four Attachment Bracket Gaskets 3 sixteen Self Tapping Screws 4 four 3 8 x3 8...

Page 59: ...sier to install the self tapping screws if you pre drill the holes in the post with a 7 drill bit by marking the hole locations with a dry erase marker after you have put the guard wall into position...

Page 60: ...March 19 2014 6 922 116 3 3 VERTICAL CLIMBER PROTECTIVE BARRIER INSTALLATION INSTRUCTION THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Page 61: ...AINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipment inspected frequently A maintenan...

Page 62: ...4 7 905 526 Self Tapping Screws 16 8 905 803 Corner Bracket 3 9 316 501 5 16 Washers 10 10 116 529 5 16 x3 4 Button Head Bolt 10 11 216 512 5 16 x1 Button Head Nut 10 12 316 601 3 8 Flat Washer 32 13...

Page 63: ...r slide leg on a suitable flat blocking material to prevent it from sinking further into the soil We recommend you use a brick block of wood or several inches of gravel The footing depth does not incl...

Page 64: ...September 17 2014 4 912 807 SAND WATER PANEL INSTALLATION INSTRUCTION...

Page 65: ...four hole bracket with the self tapping screws easier and it will prevent damage to the screw head during installation Apply locktite to all bolts during assembly prior to completely tightening them...

Page 66: ...Gaskets 6 sixteen Self Tapping Screws 7 three 3 8 x 1 1 4 Button Head Bolt 13 seven 3 8 Flat Washer 12 four 5 16 x 1 Button Head Nut 11 First you will need to locate the posts that the panel attaches...

Page 67: ...lat Washer 12 three 3 8 x1 1 4 Button Head Bolt 13 Attach the support legs to the bubble basin 2 with the bolt and flat washer passing through the basin and into the support leg One end of the support...

Page 68: ...Flat Washer 12 sixteen 3 8 x 1 1 4 Button Head Bolt 13 sixteen 3 8 T Nuts 14 and sixteen Rubber Washers 16 Place the acrylic domes into the bubble basin drain facing the ground Each bolt will need a 3...

Page 69: ...uired MAINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipment inspected frequently A ma...

Page 70: ...anel Attachment Bracket 4 3 905 208 Gasket for Attachment Bracket 4 4 905 526 Self Tapping Screws 16 5 316 501 5 16 Flat Washer 4 6 116 529 5 16 x3 4 Button Head Bolt 4 7 216 512 5 16 x1 Button Head B...

Page 71: ...s easier and it will prevent damage to the screw head during installation Apply locktite to all bolts during assembly prior to completely tightening them Stainless Steel hardware can occasionally be d...

Page 72: ...ions before beginning __2 Unpack organize and identify all components Be sure to place all painted components on a protective surface cardboard cloth etc to prevent damage __3 Locate placement of pane...

Page 73: ...crews with the attachment bracket gasket between the post and the attachment bracket SEE DETAIL A TIP It s easier to install the self tapping screws if you pre drill the holes in the post with a 7 dri...

Page 74: ...5 5 four 16x3 4 button head bolt 6 four 5 16x1 button head nuts 7 four 3 8 flat washers and locktite Lift the panel up to the panel attachment brackets and secure it with the hardware listed in this...

Page 75: ...ed MAINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipment inspected frequently A maint...

Page 76: ...IPTION QTY 1 435 635 Pyramid Roof 1 2 913 430 Roof Bracket 4 3 516 200 Zip Togglers 12 4 116 608 3 8 x 2 Button Head Bolts 8 5 316 601 3 8 flat Washers 8 6 905 526 Self Tapping Screws 4 NOTE Keep a co...

Page 77: ...screw head during installation Apply locktite to all bolts during assembly prior to completely tightening them Stainless Steel hardware can occasionally be difficult to use particularly if you need to...

Page 78: ...placement of the Pyramid Roof See top down view of your instruction booklet __4 Temporarily set the Roof Brackets and Pyramid Roof in place You will need to set each of the four Roof Brackets 2 on th...

Page 79: ...Now that you have the Pyramid Roof lined back up with the Roof Brackets Install the 3 8 x 2 Button Head Bolt 4 with a 3 8 Flat Washer 5 in on it through the Roof Bracket and into the Pyramid Roof Do n...

Page 80: ...April 30 2014 6 912 275 PYRAMID ROOF INSTALLATION INSTRUCTION THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Page 81: ...VALUE SERIES INSTALLATION APPENDIX 4 2 10 M C_APPENDIX V1 0410 1 INSTALLATION APPENDIX...

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Page 83: ...tions for a cutaway drawing __4 Clean off any concrete that may have splashed onto equipment before it dries __5 After the concrete has set for a minimum of 48 hours refer to manufacturers instruction...

Page 84: ...ntify the proper location The image to the right shows the proper placement for the labels on the playground post With the exception of the surfacing labels all labels must be placed between 48 and 60...

Page 85: ...re that you have a copy of each sheet for each component on your playground If you require additional maintenance sheets simply contact your distributor for a new copy All documents that have been inc...

Page 86: ...factures ex main posts labels four hole brackets footings etc The other type of component maintenance forms is specific to the components found on your playground specific slide climber etc Each compo...

Page 87: ...VALUE SERIES INSTALLATION APPENDIX 4 2 10 M C_APPENDIX V1 0410 6 ORIGINAL INSPECTION AND MAINTENANCE FORMS...

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Page 89: ...are in place ___No open crush or shearing points on moving parts ___Inspect and remove or fix all trip hazards rocks or exposed footings ___No loose or missing hardware ___Moving parts example swings...

Page 90: ...you need to order replacement tools since most hardware is tamper resistant Inspect all posts for the following Verify that all hardware is in place and secure o Bolts Nuts Snug tight and then tighten...

Page 91: ...t concrete for cracks or loose supports o If cracked footings or loose supports are found you must excavate the soil around the concrete remove the concrete and pour a new footing Replace or move the...

Page 92: ...DOCUMENT ALL MAINTENANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed...

Page 93: ...labels are not worn There are Manufactures id age group and warning labels labels 1 3 on the drawing to the right on all four sides at eye level Each post shall have a surfacing level label label 4 on...

Page 94: ...A MAINTENANCE SCHEDULE DOCUMENT ALL MAINTENANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected...

Page 95: ...re should you discover a post is not secure Inspect paint for damage if damaged o If powder coating needs to be repaired sand surface and mask off area Coat with primer and once the primer has dried p...

Page 96: ...NT ALL MAINTENANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspec...

Page 97: ...d block access to the playground and contact your distributor for replacement parts immediately Finish Inspect all metal components for coating damage If powder coating needs to be repaired sand surfa...

Page 98: ...LE DOCUMENT ALL MAINTENANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Complet...

Page 99: ...f a crack is found block access to the playground and contact your distributor for replacement parts immediately Finish Inspect all metal components for coating damage If powder coating needs to be re...

Page 100: ...L AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect Brackets Weekly Inspect Hardware Weekly Ins...

Page 101: ...racks If a crack is found block access to the playground and contact your distributor for replacement parts immediately Finish Inspect all metal components for coating damage If powder coating needs t...

Page 102: ...CE SCHEDULE DOCUMENT ALL MAINTENANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repair...

Page 103: ...a crack is found block access to the playground and contact your distributor for replacement parts immediately Finish Inspect all metal components for coating damage If powder coating needs to be rep...

Page 104: ...ULE DOCUMENT ALL MAINTENANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Comple...

Page 105: ...ace all missing hardware Block off access to equipment if necessary Welds Inspect all welds for cracks If a crack is found block access to the playground and contact your distributor for replacement p...

Page 106: ...CTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect Brackets Weekly In...

Page 107: ...e all missing hardware Block off access to equipment if necessary Welds Inspect all welds for cracks If a crack is found block access to the playground and contact your distributor for replacement par...

Page 108: ...ONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect Brackets Weekly Inspe...

Page 109: ...crack is found block access to the playground and contact your distributor for replacement parts immediately Finish Inspect all metal components for coating damage If powder coating needs to be repai...

Page 110: ...ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect Brackets Weekly Inspect Hardware Weekly Inspect...

Page 111: ...VALUE SERIES INSTALLATION APPENDIX 4 2 10 M C_APPENDIX V1 0410 8 COMPLETED INSPECTION AND MAINTENANCE FORMS...

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