Sperry Marine 5016-CA Operation, Installaion And Service Manual Download Page 4

Page: 4 / 132

056376/A

Analogue Compass Repeaters

Chapter 4: Preventive Maintenance

4.1

Maintenance by Shipboard Personnel .................................................... 4-1

Maintenance of externally installed Bearing Repeater .......................... 4-2

Chapter 5: Installation

5.1

Bearing Repeater ....................................................................................... 5-1

Installing Bearing Repeater with Bearing Stand..................................... 5-1
Installing Bearing Repeater with Bearing Bracket .................................. 5-4
Installing Bearing Repeater with Adjustable Bearing Bracket ............... 5-6

5.2

Steering Repeater / Magnetic Heading Repeater .................................. 5-8

5.3

Bulkhead Repeater .................................................................................. 5-10

Chapter 6: Configuration

6.1

Using the Default Configuration .............................................................. 6-1

6.2

Configuring the Analogue Repeater with SUSI...................................... 6-1

6.3

Configuration Parameters ........................................................................ 6-6

6.4

Dimming Values ...................................................................................... 6-12

Adjusting Dimming Values ..................................................................... 6-12
Serial Dimming Command Evaluation .................................................. 6-13

Chapter 7: Troubleshooting

7.1

Basic Service Checks ................................................................................ 7-1

All repeater types 5016-CA, -CB, -CC, -CD ............................................... 7-1
All repeaters, except bearing repeater, type 5016-CA ............................ 7-2

7.2

Viewing Error Information in SUSI .......................................................... 7-3

Analogue Repeater Error Page ................................................................. 7-3
Error IDs and Descriptions........................................................................ 7-4

7.3

Location of Parts on the Analogue Repeater PCB.................................. 7-6

Terminal Boards and Connectors............................................................. 7-7
Diagnostic LEDs......................................................................................... 7-7

Chapter 8: Corrective Maintenance

8.1

Updating the Repeater’s Firmware.......................................................... 8-1

Update Procedure...................................................................................... 8-2

Summary of Contents for 5016-CA

Page 1: ...Tel 49 40 299 00 0 Fax 49 40 299 00 146 E mail service eu sperry ngc com Operation Installation and Service Manual Original Documentation Keep for Future Reference Analogue Compass Repeaters Types 50...

Page 2: ...time of press but may be varied in accordance with NGSM BV s policy of continuous product development Any technical content should be verified with NGSM BV Sperry Marine with major engineering and sup...

Page 3: ...aring Repeater Stand and Brackets 1 5 Bulkhead Repeater Bracket 1 5 Connection Box 1 6 Azimuth Device PV 23 1 6 Telescopic Alidade 1 6 1 6 Technical Data 1 7 1 7 Declaration of Conformity 1 15 Chapter...

Page 4: ...th SUSI 6 1 6 3 Configuration Parameters 6 6 RCS Type 6 7 Protocol Type 6 8 Baudrate 6 8 Gyro Selection 6 9 Magnetic Selection 6 9 Status Selection 6 10 Dimming Selection 6 10 Dimming Group ID 6 10 Di...

Page 5: ...Analogue Compass Repeaters 056376 A v Abbreviations Appendix A Setup and Configuration Tables B Drawings...

Page 6: ...056376 A Analogue Compass Repeaters vi...

Page 7: ...ctice condition statement etc which if not strictly observed could result in injury or death of personnel CAUTION A Caution notice contains an operating or main tenance procedure practice condition st...

Page 8: ...ak enly by magnetic compass heading WARNING Risk of using invalid heading data The heading indication at the repeater is only valid if the error indicator is off and exactly one of the source indicato...

Page 9: ...ive cleaning agent Use only water and soap or a mild detergent to clean the front plate CAUTION Risk of unnecessary wear The bearing repeater 5016 CA can optionally be equipped with a water tight plas...

Page 10: ...ill be required to unmount and disassemble the repeater to gain access to the internal USB receptacle when configuring or servicing the device If the repeater cable is connected directly to shipside t...

Page 11: ...er them manually if required Note The analogue compass repeaters are serviced and configured using the Sperry Universal Setup Instrument SUSI This tool is provided to authorized service personnel only...

Page 12: ...056376 A Analogue Compass Repeaters xii...

Page 13: ...Intended Use The analogue compass repeaters are not allowed to be used for the nav igation of inland water vessels and river boats Any exception to this restriction must be regulated by specific certi...

Page 14: ...Conformity on page 1 15 Heading data is received at an RS 422 serial data input using the NMEA 0183 IEC 61162 or the Plath binary protocol The repeaters are able to auto detect the input data protoco...

Page 15: ...ough a gear train by a stepper motor To ensure smooth and silent operation the microprocessorized motor control uses micro stepping Photo interrupters detect when the compass cards pass their zero pos...

Page 16: ...ater on the bridge It is suitable for direct console mounting or mounting in a console frame and may be installed horizontally vertically or inclined The steering repeater is normally installed at a p...

Page 17: ...eater stand 4622 AD its working height is 1 30 m The connection box 4894 AD is attached to the stand s column An optional watertight cover is available to protect the bearing repeater from the element...

Page 18: ...e is equipped with a prism mirror to read absolute bearings off the compass card and two coloured anti glare filters An index mark at the near side of the PV 23 is used to read relative bear ings off...

Page 19: ...Input protocol NMEA 0183 IEC 61162 at 4800 9600 19200 or 38400 Bd 8N1 or Plath binary 9600 Bd 8N1 evaluated IEC 61162 sentences gyrocompass heading magnetic compass heading heading from THD nav status...

Page 20: ...ced to standard magnetic compass 0 50 m reduced to steering magnetic compass 0 30 m Readout Elements 360 card diameter scale graduations heading scale numbering azimuth scale numbering 10 card diamete...

Page 21: ...exposed to the weather Magnetic Clearance to standard magnetic compass 0 75 m to steering magnetic compass 0 50 m reduced to standard magnetic compass 0 45 m reduced to steering magnetic compass 0 30...

Page 22: ...nce with IEC 60945 equipment category exposed to the weather Magnetic Clearance to standard magnetic compass 0 75 m to steering magnetic compass 0 50 m reduced to standard magnetic compass 0 45 m redu...

Page 23: ...her Magnetic Clearance to standard magnetic compass 0 70 m to steering magnetic compass 0 40 m reduced to standard magnetic compass 0 45 m reduced to steering magnetic compass 0 30 m Readout Elements...

Page 24: ...Bearing Repeater Bracket Type 4890 Dimensions and Weight diameter top rim 444 mm height type 4622 AC type 4622 AD 1450 mm 1300 mm weight 10 kg Dimensions and Weight width 462 mm including connection...

Page 25: ...head Repeater Bracket Stock No 26857 Dimensions and Weight width 512 mm depth lowest position highest position 560 mm 308 mm height lowest position highest position 231 mm 481 mm weight 16 5 kg Dimens...

Page 26: ...evice PV23 Type 2535 Telescopic Alidade Stock no 60280 Dimensions and Weight width 90 mm depth 60 mm height 164 mm weight 0 8 kg Dimensions and Weight width 62 mm depth 230 mm height above re peater t...

Page 27: ...CD comply with the Marine Equipment Directive 96 98 EC as amended This equipment has been tested to verify compliance with the Regulations and Testing Standards as per EC Type Examination B and EC Qua...

Page 28: ...056376 A Analogue Compass Repeaters 1 16 Declaration of Conformity...

Page 29: ...DIM keys Adjust the illumination brightness Keep both keys pressed for more than 3 s then release to initiate synchronization keep both keys pressed for more than 10 s then release to initiate self te...

Page 30: ...e heading source selection status from the compass system If the NMEA 0183 protocol is used the repeater evaluates the proprie tary PPLAN or PPNSD sentences If the PLATH protocol is used the heading d...

Page 31: ...er line The type of heading source in use gyrocompass GYRO magnetic compass MAG or transmitting heading device THD is indicated through the corresponding indicator being lit As an example a repeater i...

Page 32: ...he Illumination Brightness To adjust the backlight and keypad illumination brightness Press DIM to increase the illumina tion brightness Press DIM to reduce the illumination brightness Note Reducing t...

Page 33: ...7 Initiating the Self Test To quickly test the proper function of the card drive and the LED indica tors a self test mode is provided To initiate the self test 1 Press and hold DIM and DIM simultaneou...

Page 34: ...If the object s elevation is too high for direct observation pick up the object s reflection in the black azimuth mirror and align the sights with the reflection WARNING Risk of injury Permanent eye...

Page 35: ...t s absolute bearing off the azimuth scale through the prism below the near sight b Read the object s relative bearing off the verge ring scale at the index mark on the PV 23 absolute bearing relative...

Page 36: ...056376 A Analogue Compass Repeaters 2 8 Taking Bearings with the Azimuth Device PV 23...

Page 37: ...g synchronization If keys are not functional the repeater did not enter normal operational mode Cycle power If the error persists send the repeater back to Sperry Marine for exchange heading timeout o...

Page 38: ...ion is read from the proprietary PPLAN or PPNSD sentences but no valid heading is received from the selected source The active source has marked its heading data invalid or has stopped sending data an...

Page 39: ...ersonnel is only requested to keep the compass repeaters clean and to regularly check all cables and connectors visually for any signs of damage or deterioration All compass repeater front plates shou...

Page 40: ...in use Additionally the usage of the watertight plastic cover for protection against all environmental conditions is also recommended when the bearing repeater is not in use CAUTION Risk of damage th...

Page 41: ...through is to be located centrally beneath the stand so that the connection cable from the compass system runs up the inside of the stand column To install the bearing stand and bearing repeater 1 Che...

Page 42: ...ockwise into the opposite bushing so that the repeater is secured without play in the gimbal ring Make sure that the repeater swings freely in the gimbal ring without jamming 13 Check that the repeate...

Page 43: ...the connec tion box through the cable glands 20 Firmly tighten the cable glands Make sure to establish a solid con nection between the screens and ship s ground via the glands 21 Connect the repeater...

Page 44: ...r directly onto the bulwark 3 Screw a thin M 10 nut onto each of the four mounting studs Leave a few threads exposed between the nuts and the mounting surface to allow for fine adjustment of the nuts...

Page 45: ...beam well aft of the bearing stand f Take a bearing of the reference mark on the beam Check that the bearing is 180 exactly If necessary correct any misalignment by readjusting the flat nuts then re...

Page 46: ...s and the mounting surface to allow for fine adjustment of the nuts positions later 3 Put a spherical washers with conical seat onto each of the nuts 4 Fasten the adjustable bearing repeater bracket t...

Page 47: ...and f Take a bearing of the reference mark on the beam Check that the bearing is 180 exactly If necessary correct any misalignment by readjusting the flat nuts then re check the bear ings of the two b...

Page 48: ...clamps inward 2 Connect the repeater cable to the shipside terminals as per the wir ing diagrams and connection drawings provided 3 Install a ground strap between the ground tab at the back of the re...

Page 49: ...uired fit the provided rubber seal to the back of the repeater 4 Connect the repeater cable to the shipside terminals as per the wir ing diagrams and connection drawings provided 5 Install a ground st...

Page 50: ...ter to the bulkhead with suitable fasteners ship yard supply If the swivelling bracket is used c Check that the mounting facilities provided by the shipyard match with the specifications given in dime...

Page 51: ...into the connec tion box through the cable glands 7 Firmly tighten the cable glands Make sure to establish a solid con nection between the screens and ship s ground via the glands 8 Connect the repea...

Page 52: ...056376 A Analogue Compass Repeaters 5 12 Bulkhead Repeater...

Page 53: ...eaters on your PC Once an analogue repeater is connected to the PC a device named RCS NGSM Service USB Port repeater compass system must appear in the Windows Device Manager listed as a modem device I...

Page 54: ...r plug ging and unplugging the USB cable In case of a bearing or bulkhead repeater remove the cover plate from the connection box to access the receptacle inside the box Do not plug in the USB cable y...

Page 55: ...indicating that SUSI has found a device to connect to The LED icon next to the button will remain grey as no connection has been made yet 9 Click to connect to the analogue repeater The LED icon shoul...

Page 56: ...fault settings or to cancel 12 If you clicked in the previous step the default settings are now written to a file named RCSdefault xml in the sub directory Parameter Files in SUSI s installation direc...

Page 57: ...ter point in time this file should be copied and saved to an appropriate location 17 Fill out the analogue repeater setup table to retain an easily retrieva ble written record of the analogue repeater...

Page 58: ...tual Heading Rate ofTurn and Selection Status Last Active ProtocolType and Baudrate 1 RCS Type Gyro Magnetic 2 automatic 1 GYRO Selection Dimming Group ID ID 00 99 default 00 Configuration Parameter C...

Page 59: ...ng data is received from the selected source raise an error If no valid PPLAN or PPNSD sentences are found check the incoming data for heading from any source gyro or magnetic according to the GYRO Se...

Page 60: ...1162 or Plath binary NMEA Recognize the NMEA 0183 IEC 61162 protocol only Plath Recognize the Plath binary protocol only Baudrate Selects the input baudrate effective for the NMEA 0183 IEC 61162 proto...

Page 61: ...n all other cases the source is treated as a gyrocompass HETHS Accept HETHS only xxTHS Accept THS with any other talker ID except HC HEHDT Accept HEHDT only xxHDT Accept HDT with any other talker ID e...

Page 62: ...lection Selects the accepted NMEA 0183 IEC 61162 sentences for serial dimming of the illumination brightness Settings automatic No restriction Accept in the following order of priority PPLAI proprieta...

Page 63: ...ugh the same dimming command device Offsets below 0 decrease offsets above 0 increase the repeater s overall brightness by the corresponding number of brightness levels As the analogue repeater s illu...

Page 64: ...preset to factory defaults which should be suitable without further adjustment in most cases However in certain situations e g on an open deck or under subdued lighting a more useful range of brightn...

Page 65: ...1 Serial dimming bright ness percentage to repeater brightness level mapping If the dim offset is set to a value other than 0 via the setup or by adjust ing the brightness with the DIM keys the effect...

Page 66: ...056376 A Analogue Compass Repeaters 6 14 Dimming Values...

Page 67: ...using in the field will diminish the watertightness and may lead to condensation forming on the inside surfaces especially the top glass at a later point in time Never open the bearing repeater housin...

Page 68: ...Checks of the on board supply voltages and I O signals and data The presence of voltages signals and data is indicated by diagnostic LEDs on the PCB Note Exact voltage levels must be checked with a v...

Page 69: ...mpty and the counter will read zero When an error condition is detected the state field will read active If the error condition is no longer present the state changes to inactive The confirmation fiel...

Page 70: ...ading too low gyro heading up date rate 1 Hz Check gyro mes sages for invalid data or checksum faults Increase update rate at source 452 timeout magnetic heading magnetic heading lost or invalid while...

Page 71: ...Cycle power If error persists af ter several attempts to synchronize re turn repeater to Sperry Marine for exchange 901 LB1 and LB2 do not match zero position mis match between 10 and 360 card 902 LB...

Page 72: ...ectronic devices which are not serviceable in the field down to the level of individual circuit com ponents Defective units must be sent back to Sperry Marine for repair CAUTION Risk of damage of elec...

Page 73: ...connector for future use currently not functional J 5 USB service interface connector J 6 RS 232 service interface connector for factory use only PE1 connector for repeater cable shield LED Colour Ind...

Page 74: ...056376 A Analogue Compass Repeaters 7 8 Location of Parts on the Analogue Repeater PCB...

Page 75: ...les using SUSI This allows to selectively update either the actual repeater application software MCU Application or the bootloader MCU Bootloader SUSI is able to validate the provided files beforehand...

Page 76: ...tion box to access the receptacle inside the box 3 At the PC start up the SUSI application A login dialogue pops up 4 You may either Enter the PIN 20097 This will start up SUSI in the service mode Or...

Page 77: ...line button should now become clickable not greyed out indicating that SUSI has found a device to connect to The LED icon next to the button will remain grey as no connection has been made yet 8 Click...

Page 78: ...s not contain an FPGA 9 Depending on whether you intend to update the repeater s MCU bootloader or its MCU application click the respective button to call up the file open dialogue Then navigate to th...

Page 79: ...e the actual file upload The bargraph at the bottom of the screen indicates the progress of the update 11 When the update is complete the message Update OK will be shown below the progress bar Unplug...

Page 80: ...056376 A Analogue Compass Repeaters 8 6 Updating the Repeater s Firmware...

Page 81: ...st Procedures for Airborne Equipment ACK Acknowledge alarms ADA Name of a Programming Language AIS Automatic Identification System ANSI American National Standards Institute approx Approximately ARS A...

Page 82: ...ode Fault code DAC Digital analogue converter DC Direct Current D Code Fault code D00 D32 DGPS Differential GPS see also GPS dia Diameter diff Difference DIFF Difference DIM dimmer DIN Deutsche Indust...

Page 83: ...e etc et cetera and so on Ext Status In External status input port TB 3 11 ext External Ext Sel External selector switch F F Fahrenheit fail Failure FIU Fiber optic interface unit synonym for IPSU FL...

Page 84: ...GPS Global Positioning System GPS AIS Global Positioning System Automatic Identification System GT Gross tonnage GYRO Gyrocompass H HCS Heading control system HDG Heading Magnetic Hdg Heading hdg Hea...

Page 85: ...gation system INT HDG ONLY Internal heading only INT EXT HDG Internal or external heading IP International Protection IPD Illustrated Parts Data IPL Illustrated Parts List IPSU Interface and power sup...

Page 86: ...e Navigation C LSB Least significant Bit lws longitudinal water speed M m Meter M Magnetic compass Mag Magnetic MAG Magnetic Compass Mag Hdg Inp Magnetic compass heading input MAGN Magnet Magn Cal Tab...

Page 87: ...ced nautical safety Naut HSC Class notation for high speed craft Nav Navigation NFU None follow up NG NAVIGAT N Gyro North gyro nm Nautic mile NM Nautic mile NMEA National Marine Electronics Associati...

Page 88: ...Hdg Off heading alarm Offs Offset op Operational OUTP Output P p Pulse Ph Phase P Gnd Power ground P N Part number PAL Pre programmed IC PCB Printed circuit board PLATH Binary protocol of company C Pl...

Page 89: ...r RMB Recommended minimum navigation information NMEA sentence B RMC Recommended minimum navigation information NMEA sentence C RMS Root mean square ROM Read Only Memory ROR Rudder order status ROT Ra...

Page 90: ...vessel over the surface of the earth SOLAS Safety of life at sea SoS Scope of supply SOU Switch over unit Sp Speed SPEED N No speed SRAM Static RAM SRD Sperry doppler speed log SRP Sperry autopilot St...

Page 91: ...guage USCG United states coast guard V V Volt VAC Volt alternating current Val Values VBW Velocity bottom water Dual ground water speed water referenced and ground referenced speed data Vcc Voltage at...

Page 92: ...n W DO 160E Environmental Conditions and Test Procedures for Airborne Equipment w o without ws water speed vector sum of lws and tws X X rate Roll rate X Y rates Roll and pitch rates Y Y rate Pitch ra...

Page 93: ...mension Drawing 5016 0112 02 Bulkhead Repeater Compass Dimension Drawing 5016 0112 03 Bulkhead Repeater Bracket Dimension Drawing 5016 0112 04 Watertight Installation Dimension Drawing 5016 0112 05 Ad...

Page 94: ...nts and drawings are revision controlled sepa rately at Sperry Marine In case of doubt verify the current revision status of the drawings with Sperry Marine This manual s revision status does not chan...

Page 95: ...ic 4800 9600 19200 38400 GYRO Selection automatic HETHS xxTHS HEHDT xxHDT GPTHS GPHDT MAGN Selection automatic HCHDT HCHDM HCHDG Status Selection automatic PPLAN PPNSD Dimming Selection automatic xxDD...

Page 96: ......

Page 97: ...02 2015 Ebe REV ECO No DATE NAM Gewicht Weight 5 5 kg Schutzgrad Protection grade IP56 Magnetischer Schutzabstand Mindestabstand vom Magnet Regelkompass Magnet Steuerkompass Reduz Mindestabstand vom...

Page 98: ......

Page 99: ...No 074881 Type 5016 CB Sto No 074915 Magnettochter mit Abdeckung Magnetic heading repeater with cover Type 5016 AB legacy Sto No 074882 Type 5016 CC Sto No 074916 Magnetischer Schutzabstand Mindestab...

Page 100: ......

Page 101: ...REV ECO No DATE NAM Gewicht WEIGHT 2 5 kg Schutzgrad Protection grade IP56 170 200 200 220 240 5 83 7 Freie Kabell nge 3m Free length of cable 3m 0 70 m 0 40 m 0 45 m 0 30 m Magnetischer Schutzabstand...

Page 102: ......

Page 103: ...WING No CHD SHEET 1 DIMENSION DRAWING Konsole 45 schwenkbar DOS DIMENSIONS IN MILLIMETERS see ECO NORTHROP GRUMMAN STOCK No REPLACEMENT FOR Sperry Marine HAMBURG GERMANY FIRST ANGLE PROJECTION A4 for...

Page 104: ......

Page 105: ...ade Front IP56 R ckseite Back IP23 Pultausschnitt quadratisch 181 5x181 5 Square cut out for console mounting 181 5x181 5 Dichtung Gasket Pult Console 1 Pultauschnitt 181 5x181 5 vorbereiten 2 Klebefl...

Page 106: ......

Page 107: ...king nuts 4 put the repeater with installation brackets into the adapter frame 5 put the assembly into the old cutout 6 fasten the repeater to console with the supplied screws and washers 23 Repeater...

Page 108: ......

Page 109: ...E PROJECTION A4 for RCS 5016 f r RCS 5016 A 982719 22 10 2009 Ebe REV ECO No DATE NAM 90 50 1 5 60 6 139 164 127 n5 Erdungsanschluss M4 EARTHING POINT M4 Kabeleinf hrung f r Peiltochter geschirmtes Ka...

Page 110: ......

Page 111: ...LE PROJECTION A4 with terminal box mit Anschlusskasten A 982719 23 10 2009 Ebe REV ECO No DATE NAM Gewicht WEIGHT 10 kg 444 2 1450 55 5 436 3 7 200 MAX n 22 4x n 30 370 n 1 Voraus Ahead 1200 ca approx...

Page 112: ......

Page 113: ...ith connection box mit Anschlusskasten A 982719 22 10 2009 Ebe REV ECO No DATE NAM 330 402 61 110 45 185 232 266 390 262 4x Bolzen M10x50 Werftbeistellung an die Bordwand gewschwei t 4x bolts M10x50 s...

Page 114: ......

Page 115: ...OS DIMENSIONS IN MILLIMETERS see ECO NORTHROP GRUMMAN STOCK No REPLACEMENT FOR Sperry Marine HAMBURG GERMANY FIRST ANGLE PROJECTION A4 with terminal box mit Anschlusskasten A 982719 26 10 2009 Ebe REV...

Page 116: ...2009 Ebe REV ECO No DATE NAM 330 435 60 16 5 55 MAX eine Achse parallel zur Mittschiffslinie ausrichten allign one axis parallel to midships line 4x Bolzen M10x50 Werftbeistellung an die Bordwand gew...

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Page 132: ...Grumman Sperry Marine B V Representative Office Woltmanstr 19 D 20097 Hamburg Germany Tel 49 40 299 00 0 Fax 49 40 299 00 146 E mail service eu sperry ngc com Sperry Marine Service www sperrymarine co...

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