Sony XDCAM PDW-HD1500 Maintenance Manual Download

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PDW-HD1500/V1 (E)

6-19

6-11-4. Fan Motor (NET-4)

1. Remove the top panel assembly.

(Refer to Section 1-4-1.)

2. Remove the NET-4 board.

(Refer to steps 2 to 5 of Section 6-12-3.)

3. Disconnect the two harnesses from the

connectors CN10 and CN100.

Release the clamper on the fan bracket
(NET-4) to disconnect the fan harness and
the IF harness. (Refer to Section 6-12-8.)

4. Remove the two screws to detach the fan

bracket (NET-4) and the flux shield.

5. Remove the two screws to detach the fan

motor (NET-4).

6. Attach a new fan motor (NET-4) with its

label side down, oriented in the direction as
shown in the figure.

7. Reinstall the removed parts by reversing

steps 1 to 5 above.

NET-4 board

Fan motor (NET-4)

Flux shield

Fan

bracket

(NET-4)

IF harness

PSW2

Clamper

CN10

CN100

Summary of Contents for XDCAM PDW-HD1500

Page 1: ...PROFESSIONAL DISC RECORDER PDW HD1500 MAINTENANCE MANUAL Volume 1 1st Edition Revised 3 MPEG TS BOARD PDBK 201 ...

Page 2: ...d bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden die eine spezielle Befähigung dazu besitzen AVERTISSEMENT Ce manual est destiné uniquement aux personnes compétentes en charge de l entretien Afin de réduire les risques de décharge électrique d incendie ou de blessure n effectuer que les répara...

Page 3: ...mended by the manufacturer Dispose of used batteries according to the manufacturer s instructions ADVARSEL Lithiumbatteri Eksplosionsfare ved fejlagtig håndtering Udskiftning må kun ske med batteri af samme fabrikat og type Levér det brugte batteri tilbage til leverandøren ADVARSEL Lithiumbatteri Eksplosjonsfare Ved utskifting benyttes kun batteri som anbefalt av apparatfabrikanten Brukt batteri r...

Page 4: ...plied power from an outlet on the rack please make sure that the rack does not overload the supply circuit 2 Providing protective earth When this product is installed in a rack and is supplied power from an outlet on the rack please confirm that the outlet is provided with a suitable protective earth connection 3 Internal air ambient temperature of the rack When this product is installed in a rack...

Page 5: ...ter Replacing or Repairing the Block and Board 1 22 1 12 1 Optical Block Assembly 1 22 1 12 2 HPR 23 Board 1 22 1 12 3 DR 601 Board 1 22 1 12 4 SE 850 Board 1 22 1 12 5 NET 4 Board 1 23 1 12 6 AU 311 Board 1 23 1 12 7 VPR 99 Board 1 23 1 13 Connecting Disconnecting the Flexible Card Wire 1 23 1 14 Notes on Handling Optical Block Assembly 1 26 1 15 Unleaded Solder 1 27 1 16 Precautions for Use of C...

Page 6: ...s Before Adjustment 7 1 7 2 Servo1 Automatic Adjustment 7 1 7 3 Skew Adjustment 7 3 7 3 1 Tangential Skew Adjustment 7 3 7 3 2 Radial Skew Adjustment 7 5 7 4 Servo2 Automatic Adjustment 7 6 7 5 Clearing Media Log 7 6 7 6 After Adjustment 7 6 4 5 SERVICE SUPPORT M2 4 7 4 5 1 ERROR LOG M20 4 7 4 5 2 DIAG CONTROL M21 4 7 4 5 3 OPTION STATUS M22 4 7 4 6 OTHERS 4 8 4 6 1 F KEY CONFIG M38 4 8 4 6 2 USB ...

Page 7: ...59 94 Hz Mode 8 5 8 4 3 Composite Video Output Adjustment 59 94 Hz Mode 8 6 8 4 4 Preparation in 50 Hz Mode 8 8 8 4 5 Composite Video Output Adjustment 50 Hz Mode 8 8 8 4 6 Perfection in 50 Hz Mode Alignment 8 9 8 5 SDI Output System Adjustment 8 10 8 5 1 Adjustment Overview 8 10 8 5 2 VCO Free running Frequency Automatic Adjustment 8 11 8 6 Audio System Adjustment 8 12 8 6 1 Adjustment Overview 8...

Page 8: ...lation of this unit Maintenance Manual Volume 1 Describes about maintenance information parts replacement and guideline for adjustment Part number 9 968 423 0X Volume 2 Describes about block diagrams schematic diagrams and detailed parts list required for parts level service Part number 9 968 424 0X Semiconductor Pin Assignments CD ROM This Semiconductor Pin Assignments CD ROM allows you to search...

Page 9: ... 141 Headphone connector HDSDI module RX 93H HDSDI module 6 Control panel KY 624 Control panel LCD SW JOG SHUTTLE Network and NET 4 Network TC USB S400 i LINK 7 I O REMOTE VIDEO CONTROL I O Other EM 6 Electric double layer cap Drive unit DR 601 Drive main Sensor SE 850 Acceleration sensor Angular velocity sensor Cartridge sensor Seek motor SE 851 Cartridge sensor DEW sensor Seek motor SE 852 Loadi...

Page 10: ...arts 1 2 1 Printed Circuit Boards AU 311 5 DR 601 EM 6 ENC 107 HP 141 HPR 23 1 IF 1073 9 MB 1113 8 NET 4 7 PS 726 4 RE 245 3 RX 93H 6 SE 850 SE 851 SE 852 SW 1353 SW 1354 TSI 60 VPR 99 2 KY 624 4 5 3 2 1 6 7 9 0 8 Loader top view Drive top view ...

Page 11: ...cal Part Locations 1 Power supply unit 2 Loader assembly 3 Cleaner assembly 4 Loading motor assembly 5 Drive sub assembly 6 Optical block assembly 7 Seek motor assembly 8 Spindle motor 9 Fan motor drive Fan motor power supply Fan motor AU LCD unit Fan motor NET 4 ...

Page 12: ...densation 6 Acceleration sensor FCS TRK Detects optical drive posture 7 Cartridge in sensor Detects the cartridge in the drive 8 STBY OFF sensor Loader position sensor 9 Cartridge classification sensor Detects disc type of single layer or dual layer Acceleration sensor ND Detects acceleration added to the optical drive Angular rate sensor Detects angular rate added to the optical drive Temperature...

Page 13: ... Assembly n Removing and reattaching the front panel assembly is performed while the PDW HD1500 has been turned upside down as described below 1 Remove the top panel assembly Refer to Section 1 4 1 2 Turn the PDW HD1500 upside down 3 Turn the control panel assembly in the direction of the arrow Remove the two screws securing the CP shield A assembly and remove the metal bracket of the CP shield A ...

Page 14: ...mage the lead wire with connector Hinge assembly Claw of the hinge assembly Groove of the bottom case Control panel assembly 7 Remove the two screws and remove the CP shield A assembly 8 Disengage the two claws and remove the front panel assembly 9 Reinstall the front panel assembly by reversing the steps of removal CN1 Lead wire with connector Control panel assembly Metal bracket of CP shield A C...

Page 15: ...t does not turn on or the loader P200 assembly does not operate eject the cartridge in the following steps 1 Turn off the power of the unit 2 Remove the top panel assembly Refer to Section 1 4 1 3 Loosen the screw with drop safe that is fixing the manual ejection cover and remove the manual ejection cover 4 Turn the gear black in the direction of arrow 1 until it stops m Turn the gear black slowly...

Page 16: ...er P200 assembly may be defective Eject the cartridge in the following steps 1 Remove the top panel assembly Refer to Section 1 4 1 2 Remove the four screws and remove the stay sub upper assembly Top cover A assembly Screw with drop safe 3 Loosen the two screws with drop safe that are fixing the top cover A assembly 4 Remove the top cover A assembly in the direction of the arrow ...

Page 17: ...e flexible card wire m Life of flexible card wire will be significantly shortened if it is folded Be very careful not to fold it When reinstalling the removed parts be careful not to break the locking claws of the connector CN1 of the SE 852 board 6 Loosen the two screws with drop safe on the loader P200 assembly 7 Remove the loader P200 assembly from the rear side in the direction of the arrow m ...

Page 18: ...01 board Side A 1 6 Switch Settings on the Boards Description of the LED Functions AU 311 Board m Never change the setting of the factory use switches The number shown in the parentheses indicates the address on the circuit board Ref No Bit Name Description Factory setting S100 D 1 _ CH1 terminator Turns ON OFF the 600 Ω terminal OFF for the Ch1 analog input S200 D 1 _ CH2 terminator Turns ON OFF ...

Page 19: ...andatorily in OFF recovery mode OFF Normal operation 5 ON Serial No writable OFF OFF Normal operation 6 ON MAINTENANCE mode access OFF disable OFF Normal operation 7 Factory use OFF 8 Not used OFF S2801 J 7 _ POWER RESET SW Factory use _ D2701 J 5 CPU LED Blink CPU COUNTER D2702 J 5 CPU LED Blink CPU COUNTER D2703 J 5 CPU LED Blink CPU COUNTER D2704 J 5 CPU LED Blink CPU COUNTER D3001 G 1 FPGA LED...

Page 20: ... the parentheses indicates the address on the circuit board Ref No Bit Name Description Factory setting S700 F 4 RESET Factory use _ S701 B 3 USB TEST Factory use _ S1101 F 2 1 8 Factory use OFF S1101 S700 S701 D1100 D1102 D1104 D1106 D1101 D1103 D1105 D1107 D300 NET 4 board Side B A B C D E F G H 1 2 3 4 5 ...

Page 21: ...normal mode OFF OFF Normal operation 2 ON Starts mandatorily in recovery mode OFF OFF Normal operation 3 4 Select the connected external terminal OFF S1 3 S1 4 OFF OFF Not connected OFF ON iTRON ON OFF Drive ON ON Factory use S301 B 1 _ Factory use FIX S302 B 1 _ Factory use FIX RV301 C 1 _ Factory use Full counterclockwise turn RV302 C 1 _ Factory use Full counterclockwise turn IC801 A B C D E 1 ...

Page 22: ...factory use switches The number shown in the parentheses indicates the address on the circuit board Ref No Bit Name Description Factory setting S201 C 4 1 Factory use OFF 2 Factory use OFF 3 Factory use OFF 4 Factory use OFF 1 2 3 4 A B C D E F S201 ENC 107 board Side A ...

Page 23: ...f No Address Part No Name PS 726 F1 1 576 659 11 Fuse 5 A 250 V RE 295 F100 1 576 269 21 Fuse 3 15 A 125 V 1 7 Circuit Protection Part List 1 7 1 Circuit Protection Element This unit is equipped with the positive characteristics thermister s power thermister as the circuit protection element The positive characteristics thermister limits the electric current flowing through the circuit as the inte...

Page 24: ...rque screwdriver s bit M2 J 6323 430 A Torque screwdriver s bit M3 2 J 6325 400 A Torque screwdriver 3 kg cm 0 3 N m Tightening screws J 6252 510 A Torque screwdriver 6 kg cm 0 6 N m J 6252 520 A Torque screwdriver 10 kg cm 1 0 N m 3 3 184 527 01 Cleaning cloth 15 cm x 15 cm Cleaning 3 703 358 08 Parallel pin 2 mm x 20 mm Gear replacement one pin required 4 7 432 114 11 Locking compound 200 g Inhi...

Page 25: ...tion HPR 23 IC2701 EEPROM Hours meter data H1 OPERATION Serial number data TC PRESET value TIME ZONE data Free running frequency adjustment value HD f0 SD f0 DC 12V adjustment value Setup menu data Menu bank 1 3 data Menu backup data for SAVE MENU DATA in MAINTENANCE MENU SE 850 IC4 EEPROM Adjustment value of DRIVE MAINTENANCE menu Hours meter data H2 LASER PARAMETER H3 SEEK RUNNING H4 SPINDLE RUN...

Page 26: ...ultaneously When ALL RESET appears release your fingers from the keys 10 Press the SET button n Fixed values of the ROM is used for initialization data 11 Restart the unit 12 Perform the settings again using the data noted in step 1 13 Perform the settings the current date and time 3 Replacing NV RAM IC2907 HPR 23 board Replace IC2907 after detaching the battery The other replacement steps are the...

Page 27: ...NCE terminal if the TC display on the control panel shows Unknown USB or the message screen shows NO USB MEMORY during the update the connected USB memory may have a problem or it may be misrecognized as an unsupported device In such a case connect another USB memory and try again Update Procedure 1 Connect the USB memory in which the latest version of the firmware package file is stored to the US...

Page 28: ...ound the screen changes to the following display Press the SET button 10 The update is executed and the firmware name currently updated and the elapsed time are displayed n Never disconnect the USB memory during the update 11 The update is complete and the message COM PLETE appears 12 Turn the power OFF and then turn it back ON 13 Execute RESET ALL SETUP of the MAINTE NANCE MENU Refer to the Opera...

Page 29: ...1 21 PDW HD1500 V1 E HD video outputs 75 Color Bars Black SD video outputs 75 Color Bars Black ...

Page 30: ...LERATION OFFSET Refer to Section 4 7 20 n Execute the following menu only when the old IC4 was not removed from the old SE 857 and not installed on the new SE 857 board or when only IC4 was replaced with the new IC UPLOAD TO EEPROM Refer to Section 4 7 25 1 12 Service Action After Replacing or Repairing the Block and Board n The ROMs on the boards below contain firmware Upgrade the firmware to the...

Page 31: ...inated Type A Disconnecting Slide portions B of the connector to unlock and disconnect the flexible card wire Connecting Insert the flexible card wire firmly as far as it will go and press portion B of the connector to lock B B Conduction side Connector Disconnecting Connecting Flexible card wire B B Connector Flexible card wire 1 12 5 NET 4 Board This board includes EEPROM IC1301 that stores cont...

Page 32: ...k E F Disconnecting Connecting Flexible card wire Flexible card wire Insulation side Connector Connector Latch Latch Type B Disconnecting Open the latch of the connector in the direction of arrow C to unlock and disconnect the flexible card wire Connecting 1 Insert the flexible card wire firmly as far as it will go with the insulation side up 2 Close the latch of the connector in the direction of ...

Page 33: ...tch Insulation side Disconnecting Connecting Flexible card wire Flexible card wire J K Type D Disconnecting Open the latch of the connector in the direction of arrow G to unlock and disconnect the flexible card wire Connecting 1 Insert the flexible card wire firmly as far as it will go with its insulation side down reverse side 2 Close the latch of the connector in the direction of arrow H to lock...

Page 34: ...tor the objective lens will be damaged Do not allow foreign materials to enter through gap in the cover of the actuator 1 14 Notes on Handling Optical Block Assembly To prevent the damage due to the electrostatic charge be sure to put the following grounding while handling the optical block assembly KES 330A Grounding for the human body Be sure to put on an antistatic band for grounding with imped...

Page 35: ...egulator The ordinary soldering iron can be used but the iron tip has to be applied to the solder joint for a slightly longer time The printed pattern copper foil may peel away if the heated tip is applied for too long so be careful 1 16 Precautions for Use of Condensation Sensor Due to the foreign substances adhering to the condensation sensor chip see figure below the sensor fails to measure the...

Page 36: ......

Page 37: ...on the time data display and for recording non recording in the error loggers n Time data display column means that the same error code as the left one is displayed Maintenance logger Drive logger columns O means that the error is recorded in the logger X means that the error is not recorded in the logger ERROR AN ERROR HAS BEEN DETECTED INFORM SERVICE OF FOLLOWING CODE XX XXX Sample of display on...

Page 38: ...hronization system errors 95 Video audio signal processing device errors For details of sub codes refer to respective error tables If multiple errors occur simultaneously The highest priority error is displayed When a higher priority error is cleared the following priority error code is displayed Protection Mode When this unit detects an error it enters a protection mode to prevent the cartridge d...

Page 39: ...o cartridge is inserted X37 O O OP OP0 ND filter setting cannot be changed XA5 O O OP OP1 laser output error is detected XA6 O O OP OP1 laser output coefficient cannot be adjusted XA7 O O OP OP1 laser current is abnormal zero or excessive XB7 O O OP OP1 ND filter setting cannot be changed 03 060 X O OP OP0 tracking servo is frequently down 0E0 X O OP OP1 tracking servo is frequently down X54 O O N...

Page 40: ... O Spindle motor cannot be stopped or abnormal FG signal is detected 292 O O Spindle motor rotation is detected during vertical move of loading 992 O O Spindle motor rotation is detected during vertical move of unloading The vertical move of loading unloading is also carried out by STBY ON OFF n Any number of the following is applicable for X in the sub codes above showing an operation status wher...

Page 41: ...r is detected during vertical move of loading 811 O O Ejection operation did not end within the predetermined time 818 O O An abnormal current of the loading motor is detected during the ejection operation 911 O O Unchucking operation did not end within the predetermined time 918 O O An abnormal current of the loading motor is detected during the unchucking operation 2 2 3 Error 3X When errors rel...

Page 42: ...cted Example 50B Address cannot be read from the disc in optical block assembly during horizontal move of unloading 0 Operation cannot be identified or no need to be identified 1 During loading 2 During vertical move of loading 3 Disc is not rotating 4 Seeking 5 Reading 6 Writing 7 Standby state 8 Ejecting 9 Unchucking A During disc removal B During lens cleaning or device checking C D Not used E ...

Page 43: ...error in F KEY CONFIG data area EEPROM IC2701 HPR 23 board 155 O X Communication between system control CPU and optical drive DR 601 board is interrupted 1C1 O X System control CPU detects software option s installation key error 215 X X Key control CPU KY U1 KY 624 board detects interruption in communi cation with system control CPU 430 O X CPU NET 4 board detects flash memory IC907 IC908 NET 4 b...

Page 44: ... and i LINK IC1201 HPR 23 board is detected 104 O X Communication error between system control CPU and MPEG IMX encode device MIKE IC1202 ENC 107 board is detected 105 O X Communication error between system control CPU and video encoder IC300 VPR 99 board is detected 107 O X Communication error between system control CPU and MPEG encode device TORINO IC201 401 601 ENC 107 board is detected 108 O X...

Page 45: ...ected 50F O O Cannot access SDRAM IC300 DR 601 board for Optical driver s BDC IC300 DR 606 board 513 O O Optical drive s OP0 BDC IC300 DR 601 board cannot set the SDRAM mode 51C O O Optical drive s OP0 BDC IC300 DR 601 board cannot reset free run by SYS PE IC700 DR 606 board 526 O O In optical block assembly OP0 laser driver IC setting value cannot be recovered from abnormal state 52C O O Auto set...

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Page 47: ...work cable crossover or straight through Procedure 1 Connect the unit to the host PC using one of the following ways Refer to the Operation Manual Connect the unit to the host PC through a network device such as a hub Directly connect the unit to the host PC 2 Start the web browser of the host PC Enter http 192 168 1 10 in the Address bar The underlined part is the IP address of the unit n Use Int...

Page 48: ...Display only Displays the model name Serial No Display only Displays the serial No System Information System Line Display only Displays the signal standard System Frequency Display only Displays the signal standard Video Format Display only Displays the video recording format Audio Format Display only Displays the audio recording format Other Information Option Display only Displays the installed ...

Page 49: ...lay only Displays the output count of laser on optical block assembly 1 2 Operation Hours r Display only Displays the total operation hours Unit hour Resettable Seek Hours 0 r Display only Displays the total running hours 0 of seek on optical block assembly Unit hour Resettable Spindle Hours r Display only Displays the total running hours of spindle motor Unit hour Resettable Loading Count r Displ...

Page 50: ... Version The version of the software can be checked in the Software Version page of the Status menu n The function is the same as that of the SOFTWARE VERSION menu of the OTHERS of the MAINTE NANCE menu on the unit full version display ...

Page 51: ... HPR 23 board on IC100 VPR 99 board DSP0 Display only Shows the version of ROM IC2905 IC2906 on IC1701 1702 HPR 23 board 1 DSP1 Display only Shows the version of ROM IC2905 IC2906 on IC1801 1802 HPR 23 board 1 DSP2 Display only Shows the version of ROM IC2905 IC2906 on IC1901 HPR 23 board 1 PRXA Display only Shows the version of ROM IC2905 IC2906 on IC2001 2002 HPR 23 board 1 TSYS Display only Sho...

Page 52: ...n the unit can be checked on the Disc Properties page of the Disc menu For details refer to Operation manual 3 3 2 Thumbnails The thumbnails and properties of the clips on the disc inserted in the unit can be checked on the Thumb nails page of the Disc menu For details refer to Operation manual ...

Page 53: ...3 4 Maintenance Menu 3 4 1 Network The network related settings can be changed on the Network page of the Maintenance menu n The function is almost the same as that of the NETWORK CONFIG of the MAINTENANCE menu on the unit ...

Page 54: ...splays a MAC address Link Speed AUTO 10Mbps 100Mbps 1000Mbps Auto Sets a communication speed Duplex AUTO Full Duplex Auto Sets a communication mode Half Duplex Auto Full duplex Half duplex UPnP Enable Disable Disable Sets whether to use a UPnP Enable Use Disable Not use Jumbo Frame Off 4088 9014 Off Sets a maximum frame size of Ethernet 1 FCS 2 is not included Off 1514 byte Factory setting 4088 40...

Page 55: ... manager with the specified IP address IP Address Specifies the IP address of the SNMP manager with which to communicate when 1 2 3 specific is selected Up to three IP addresses can be specified Trap Hosts Specifies the destination of the trap sent from XDCAM Hosts none Does not send the trap specific Specifies the SNMP manager to which to send the trap n When using SONY PRO MIB select specific an...

Page 56: ...ion The specifications of the stored SNMP Agent are shown below SNMP Version SNMPv1 MIB definition SMIv2 Support PDU GetRequest GetNextRequest SetRequest GetResponce Trap Standard MIB MIB 2 Extended MIB SONY PRO MIB SONY XDCAM1 MIB System Configuration Examples The system configuration examples and the corresponding settings are shown Community Name Read only Community public Read Write Community ...

Page 57: ...ormation such as device manager or contact ex Phone numbers e mail addresses etc sysName ASCII character only 1 In general sets the device name ex XDCAM 002 etc sysLocation ASCII character only 1 In general sets the location where the device is installed ex Studio A etc Status ASCII character only 1 OK Displayed when the data is saved correctly n When NG is displayed check the entered characters 1...

Page 58: ...ify Password 31 byte alphanumeric New password Re enter the new password for and hyphen 1 verification Status Display only Success Displayed when the user password is changed Error Displayed when an unusable character is used in the password or the verify password is conflict 1 Uppercase and lowercase characters are distinguished Procedure 1 Enter the new password in the Password box and Verify Pa...

Page 59: ... of the unit to the PC Procedure 1 Press Execute in the Upload field 2 Save the contents of the setup menu according to the displayed message Download Return the contents of the setup menu saved in the PC to the unit Procedure 1 Click Browse and select the file of the setup menu 2 Press Execute in the Download field 3 When the download is completed the unit is automatically rebooted ...

Page 60: ...ble For obtaining the firmware package contact your local Sony Sales Office Service Center Preparation 1 Eject the disc 2 Remove the i LINK cable the headphones and the audio cable 3 Connect the unit in either method mentioned below Refer to the Operation Manual Connect the unit and the host PC via other network device such as a hub Connect the unit and the PC directly using network crossover cabl...

Page 61: ...on message appears Click OK 9 Click LAN Settings on the Connections page 10 Confirm that the checkbox of Use a proxy server for your LAN is not checked If checked uncheck the checkbox 11 Click OK 12 Click OK on the Internet Options window ...

Page 62: ...here the under lined part is the IP address of the unit 2 Enter admin for User name and pdw hd1500 for Password Then click OK The XDCAM top page appears 3 Click Software Update on the Maintenance menu in the left frame 4 Click Browse and select the firmware package file copied in step 4 of Preparation 5 Click To Step 2 ...

Page 63: ...following display 8 When the status turns to Finished check that each firmware program is properly updated or not OK or NG n If no change is observed on the download menu for 10 minutes or any firmware program is marked NG the update is failed In this case return to step 2 in Preparation If the update is failed again contact your local Sony Sales Office Service Center ...

Page 64: ...by switch again to set the unit in operating state Wait for 60 seconds in this operating state n When MENU Ver UP appears in the time data display press the MENU button and then the SET button 11 Click Completed 12 The window returns to the XDCAM top page and the update is completed 13 Confirm that SY2K and SY2U are updated in the Software Version page Refer to Section 3 2 3 ...

Page 65: ...ion 4 3 Checks the keyboard and the setting of the internal video test signals ADJUST Section 4 4 Used for the video system audio system and free run frequency adjustment SERVICE SUPPORT Section 4 5 Displays or deletes the error log OTHERS Section 4 6 Displays the software version and checks the serial number of this unit and sets the operation For details refer to Operation Manual SETUP MAINTENAN...

Page 66: ...or an item in the menu Turning this knob controls the cursor movement 4 Cursor button Moves the cursor displayed in reverse video on the display Also used to change a set value 5 PAGE HOME button Used to switch pages 6 SHIFT button Used to switch between functions for any button with two function 7 F MENU button Used to save the setting data and move the menu hierarchy F1 F6 The function assigned ...

Page 67: ...V 4 6 A2F NV RAM NO OPERATION 4 6 CONTROL SAVE ALL ADJUST DATA ALL DATA PREVIOUS M2 SERVICE M20 ERROR LOG 4 7 SUPPORT M21 DIAG CONTROL 4 7 M22 OPTION STATUS 4 7 M3 OTHERS M30 SOFTWARE VERSION 1 M31 SERIAL NUMBER 1 M33 FILE I F CONFIG 1 M36 HOURS METER RESET 1 M37 AUDIO CONFIG 1 M38 F KEY CONFIG M380 HOME2 4 8 M381 PAGE8 ASSIGN 4 9 M382 PAGE8 NAME 4 11 M38F NV RAM 4 12 CONTROL M39 OTHER CONFIG 1 M3...

Page 68: ...4 20 IN LIM TEST 4 20 OUT LIM TEST 4 21 SPINDLE MOTOR AUTO TEST 4 21 OPTICAL BLOCK FOCUS ACTUATOR 4 22 TRACKING ACTUATOR 4 23 SA ACTUATOR 4 23 LASER 4 24 ND FIL 4 24 SKEW 4 25 LENS CLEANING 4 26 ADJUST SERVO_1 4 26 SKEW 4 26 SERVO_2 4 26 OTHER ADJUST ACCELERATION OFFSET 4 27 ERROR LOGGER 4 28 OTHERS VERSION 4 29 SERIAL NO 4 29 CLEAR MEDIA LOG 4 29 MEMORY SUPPORT UPLOAD TO EEPROM 4 29 ...

Page 69: ... 3 1 VIDEO TSG C21 This menu allows you to select display pattern of the test screen built in this unit Menu hierarchy M0 CHECK C2 AUDIO VIDEO C21 VIDEO TSG Off Stops the test screen factory setting 75 Color Bars Displays a 75 color bars on the test screen BLACK Displays the black on the test screen 4 3 2 AUDIO TSG C22 This menu allows you to select output of the test signal generator built in thi...

Page 70: ...O OUT LEVEL ADJUST preset 86H 80 HEX INC DEC CTRL KNOB TO MENU MENU KEY 4 4 3 APR VR A27 Used for the audio system adjustment Refer to Section 8 6 Audio System Adjustment for details Menu hierarchy M1 ADJUST A2 AUDIO VIDEO BATTERY A27 APR VR INPUT UNITY Adjust the analog audio input system Refer to Section 8 6 3 OUTPUT UNITY Adjust the analog audio output system Refer to Section 8 6 2 4 4 4 BATTER...

Page 71: ... 005 ERROR 92 103 DATA 2008 04 02 11 49 40 TC 00 00 00 00 2008 04 02 18 47 19 SHIFT MULTI CONTROL KNOB 4 5 2 DIAG CONTROL M21 This menu allows you to delete registered error logs n Generally do not delete the error logs The error logs contain important information helpful for resolving or avoiding problems Menu hierarchy M2 SERVICE SUPPORT M21 DIAG CONTROL 1 Press the button 2 A confirmation scree...

Page 72: ...T A1 INPUT A2 INPUT A3 INPUT 1 2 To execute the setting 1 Turn the MULTI CONTROL knob to move the mark in area 1 to the F button number to be set If the display of area 2 is scrolled press the F1 RE TURN button one then turn the MULTI CONTROL knob 2 Press the F2 SELECT button or MULTI CONTROL knob once to decide the F button to be set to The function name that is set to the F button selected in ar...

Page 73: ...o assign the desired items of the basic extended setup menu to F1 through F6 buttons of the PAGE8 n The following setup menu items cannot be assigned to PAGE8 Setup menu Not assignable Item No Basic setup menu 013 B01 to B20 and H00 to H17 029 035 Extended setup menu 215 As for the details of the setup menu refer to the Operation Manual Description of superimposed display 1 Area 1 The function nam...

Page 74: ...tate At the same time the item number of the menu item selected in area 2 is displayed in the menu item of area 1 the F button to be set to When a menu item containing a sub item is selected the sub item is displayed in area 2 In the same man ner when the line cursor is moved to the sub item that you want to assign and when the F2 SELECT button is pressed the selected state is changed to the dese ...

Page 75: ...ss the buttons or F3 PREV F4 NEXT button 5 Repeat the steps 3 and 4 for each character When the RESET button is pressed a single charac ter at the cursor position can be cleared The cursor position moves to the right after clearing When the MULTI CONTROL knob is pressed while pressing the SHIFT button the setup item name 8 characters at the top can be copied to the character setup area 6 Press the...

Page 76: ...OW SAVING M38 F KEY CONFIG SAVE COMPLETE 4 6 2 USB to ROM M3E0 This menu is used for downloading the setup data of the setup menu saved in a USB memory to the unit Menu hierarchy M3 OTHERS M3E USB MEMORY UTIL M3E0 USB to ROM D4 SETUP DOWNLOAD 1 Insert a USB memory that contains the setup data in the MAINTENANCE connector on the rear panel n A general purpose USB memory that is commonly used with P...

Page 77: ...w while downloading is in progress If the above error message is displayed the connected USB memory device may have some problems or is recognized as the unsupported device Use another USB memory M3E USB MEMORY UTIL M3E0 USB to ROM U4 SETUP UPLOAD UPLOAD OK CANCEL F1 RETURN EXECUTE F5 SET M3E USB MEMORY UTIL M3E0 USB to ROM U4 SETUP UPLOAD UPLOAD OK UPLOAD COMPLETE 2 Open the M3E1 ROM to USB menu ...

Page 78: ...SET button 2 Press the SET button The current temperature appears MAINTENANCE MENU DRIVE MAINTENANCE A DISC INSIDE WILL BE EJECTED START OK OK SET KEY ABORT MENU KEY TEMPERATURE SENSOR CHECK START OK SET KEY EXIT MENU KEY TEMPERATURE SENSOR 39 0 DEG AGAIN SET KEY EXIT MENU KEY 4 6 4 FACTORY SETUP This menu sets operation of this machine when the HD SDI Embedded Audio input signal is abnormal Menu ...

Page 79: ...ailed The following screen appears FAN MOTOR CHECK START OK SET KEY EXIT MENU KEY FAN MOTOR CHECKING OK EXIT MENU KEY FAN MOTOR CHECKING ERROR EXIT MENU KEY 4 7 2 DEW SENSOR This menu allows you to check the dew sensor on the optical drive Menu hierarchy M6 DRIVE D0 DRIVE MAINTENANCE CHECK DEVICE DEW SENSOR 1 A confirmation screen appears waiting for entry of the SET button 2 Press the SET button ...

Page 80: ...ced horizontally and press the SET button When the optical drive is detected as horizontal the following screen appears If failed The following screen appears Check optical drive posture and sensor installation n CHECKING Disconnection check result SENSOR POSTURE SENSOR POSTURE check result If the disconnection check results in an error the SENSOR POSTURE check is not carried out ACCELERATION SENS...

Page 81: ... INHI INHI DOWN SENSOR DOWN SENSOR HOLE 2 3 4 NEXT MENU KEY MOVE TO EJECT POS MOVE TO STBY POS LOADER CHECKING ERROR POSITION EJECT REC INHI INHI DOWN SENSOR NOT DOWN SENSOR HOLE 2 3 4 EXIT MENU KEY If failed The following screen appears The following describes four procedures Moving DOWN Position to EJECT Position Moving DOWN Position to STBY Position Moving STBY Position to EJECT Position Moving...

Page 82: ...VE TO EJECT POS MOVE TO DOWN POS LOADER CHECKING ERROR POSITION DOWN REC INHI INHI DOWN SENSOR DOWN SENSOR HOLE 2 3 4 NEXT MENU KEY Moving DOWN Position to EJECT Position 1 The item selection screen appears 2 Press the button A confirmation screen appears 3 Press the SET button The result appears just for a moment The loader moves to the EJECT position to eject the cartridge If failed The followin...

Page 83: ... CHECKING ERROR POSITION STBY REC INHI INHI DOWN SENSOR NOT DOWN SENSOR HOLE NEXT MENU KEY Moving STBY Position to DOWN Position 1 The item selection screen appears 2 Select MOVE TO DOWN POS using the buttons 3 Press the button A confirmation screen appears 4 Press the SET button The result appears just for a moment The loader moves to the DOWN position If failed The following screen appears LOADE...

Page 84: ... failed The following screen appears IN LIM TEST CHECK START OK SET KEY EXIT MENU KEY IN LIM TEST CHECKING OK EXIT MENU KEY IN LIM TEST CHECKING ERROR EXIT MENU KEY 4 7 6 AUTO TEST This menu allows you to check optical block assembly operations and the limit sensor n If a cartridge is inserted eject it Menu hierarchy M6 DRIVE D0 DRIVE MAINTENANCE CHECK SLIDER AUTO TEST 1 Select AUTO TEST using the...

Page 85: ...er limit position If failed The following screen appears OUT LIM TEST CHECK START OK SET KEY EXIT MENU KEY OUT LIM TEST CHECKING OK EXIT MENU KEY OUT LIM TEST CHECKING ERROR EXIT MENU KEY 4 7 9 SPINDLE MOTOR This menu allows you to check spindle motor operations Menu hierarchy M6 DRIVE D0 DRIVE MAINTENANCE CHECK SPINDLE MOTOR 1 Press the button 2 A confirmation screen appears waiting for entry of ...

Page 86: ...tton 2 Press the SET button The result appears Check that the 2 axis actuator moves several times If the actuator does not move or its movement is not smooth the harness may be connected improperly or the optical block may be defective If failed The following screen appears FOCUS ACTUATOR CHECK START OK SET KEY EXIT MENU KEY FOCUS ACTUATOR CHECKING OK EXIT MENU KEY FOCUS ACTUATOR CHECKING ERROR EX...

Page 87: ...ive If failed The following screen appears TRACKING ACTUATOR CHECK START OK SET KEY EXIT MENU KEY TRACKING ACTUATOR CHECKING OK EXIT MENU KEY TRACKING ACTUATOR CHECKING ERROR EXIT MENU KEY 4 7 12 SA ACTUATOR This menu allows you to check the SA actuator motor Menu hierarchy M6 DRIVE D0 DRIVE MAINTENANCE CHECK OPTICAL BLOCK SA ACTUATOR 1 A confirmation screen appears waiting for entry of the SET bu...

Page 88: ... KEY ND FILTER CHECKING OK EXIT MENU KEY ND FILTER CHECKING ERROR EXIT MENU KEY 4 7 13 LASER This menu allows to check the laser Menu hierarchy M6 DRIVE D0 DRIVE MAINTENANCE CHECK OPTICAL BLOCK LASER 1 A confirmation screen appears waiting for entry of the SET button 2 Press the SET button A screen to insert a cartridge appears 3 Insert a cartridge The result appears If failed The following screen...

Page 89: ...n appears n If five minutes has already passed since power ON this screen does not appear SKEW CHECK START OK SET KEY EXIT MENU KEY SKEW WARMING UP REMAINED 0299 SEC PASS KEY EXIT MENU KEY SKEW CHECKING OK EXIT MENU KEY 4 A confirmation screen appears when 0000 SEC is displayed 5 Set a cartridge Refer to Section 7 2 6 Press the SET button The result appears If failed The following screen appears P...

Page 90: ... GAIN necessary for servo operation n Be sure to install the loader The adjustments are not available if the loader is not installed Menu hierarchy M6 DRIVE D0 DRIVE MAINTENANCE ADJUST SERVO_2 4 7 16 LENS CLEANING This menu allows you to clean the lens n Before cleaning be sure to unload the disc from the unit If the disc remains at the loading slot cleaning will not be finished completely Menu hi...

Page 91: ...RIVE MAINTENANCE ADJUST OTHER ADJUST ACCELERATION OFFSET 1 A confirmation screen appears waiting for entry of the SET button 2 Press the SET button The result appears 3 Press the SET button A confirmation screen appears ACCELERATION OFFSET ADJUST START OK SET KEY EXIT MENU KEY ACCELERATION OFFSET PLACE DRIVE HORIZONTALLY ARE YOU SURE OK SET KEY EXIT MENU KEY ACCELERATION OFFSET ADJUSTING COMPLETED...

Page 92: ...or logs m DRIVE ERROR and DRIVE WARNING are recorded Up to 16 pieces of log data are displayed The following data is overwritten on the existing data from the oldest Menu hierarchy M6 DRIVE D0 DRIVE MAINTENANCE ERROR LOGGER 1 Select a desired error number using the buttons n To change the display to the next screen keep pressing the button 2 Press the button Detailed information of the selected er...

Page 93: ...XIT MENU KEY 4 7 25 UPLOAD TO EEPROM This menu allows you to update the EEPROM IC4 information backed up on the SE 850 board when only IC4 is replaced n When replacing the SE 850 board remove the EEPROM IC4 from the board and then mount it on the new board This menu is not necessary Execute this menu only when IC4 is replaced solely Menu hierarchy M6 DRIVE D0 DRIVE MAINTENANCE OTHERS MEMORY SUPPOR...

Page 94: ......

Page 95: ...ance To make the most of the functions fully realize the performances of this unit and to lengthen the life of the unit periodic check and parts replacement are recommended 5 1 1 Index It is necessary to check and replace periodically to the following parts The numbers in the illustration correspond to the table in the Section 5 1 3 3 2 6 2 1 4 5 ...

Page 96: ...r and Name Section 1 Optical block assembly Laser parameter Replace every 6000 8 820 389 02 6 8 LASER PARAMETER KES 330A J1RP 2 Seek motor Seek running hours Replace every 12000 H A 1374 689 A 6 9 SEEK RUNNING Seek motor assembly 3 Cleaner assembly Laser parameter Check every 6000 A 1541 288 A 6 4 LASER PARAMETER Replace when bristles of brush Cleaner P200 assembly become sparse or damaged remarka...

Page 97: ... force during cleaning Do not insert a cartridge before cleaning fluid complete ly evaporates after cleaning 2 Preparation 1 Turn the power off 2 Remove the top plate Refer to Section 1 4 1 3 Remove the loader assembly Refer to Section 6 3 5 2 2 Cleaning Loader Assembly Precautions The loader assembly consists of precision parts Be careful not to damage and give excessive force to the parts Cleani...

Page 98: ...ning be sure to unload the disc from the unit 5 2 3 Cleaning Spindle Motor Precautions To prevent the possibility of damage to the optical block assembly in the drive by static electricity charged in a human body or clothes be sure to establish a ground before cleaning the drive assembly Refer to Section 1 14 The spindle motor and the actuator around the objective lens have a powerful magnet Keep ...

Page 99: ...ement of Main Parts 2 Mounted Circuit Boards n After replacing repairing the mounted circuit boards or the assembling parts including them perform the steps after replacement repair Refer to Section 1 12 Board name Procedure Steps after replacement AU 311 Section 6 12 1 Section 1 12 6 DR 601 Section 6 12 11 Section 1 12 3 EM 6 Section 6 12 14 _ ENC 107 Section 6 12 9 _ HP 141 Section 6 12 7 _ HPR ...

Page 100: ...se or oil is used major malfunctions may be caused due to differences in viscosity or ingredients And if the grease or oil mixed with dust is used major malfunctions may be caused Use the following grease Grease SGL 601 7 661 000 10 Apply just enough grease to create a thin film on the surface of the part Any grease that adheres to other surrounding parts must be removed using gauze or soft cloth ...

Page 101: ...Refer to Section 1 4 1 2 Remove the rear panel Refer to Section 1 4 3 3 Remove the four screws and disconnect the connector of the power supply unit in the arrow direction Reinstallation 1 Reinstall the removed parts by reversing steps 1 to 4 of removal PSW2 6 x 6 PSW2 6 x 6 Power supply unit Connectors ...

Page 102: ...e a powerful magnet Keep magnetic substance away from these parts If the magnetic force makes a screwdriver hit the actuator the objec tive lens will be damaged If a magnetic substance comes close to these parts their characteristics may be changed Dowels Stay sub upper assembly PSW2 6 x 6 PSW2 6 x 6 Removal 1 Eject the cartridge n When the cartridge cannot be ejected with the unit powered on ejec...

Page 103: ...f it is folded Be very careful not to fold it When reinstalling the removed parts be careful not to break the locking claws of the connector CN1 of the SE 852 board 7 Loosen the two screws with drop safe on the loader P200 assembly 8 Remove the loader P200 assembly from the rear side in the direction of the arrow m Stepped shafts are inserted into the loader P200 assembly on both sides of the fron...

Page 104: ...f arrow 1 at an angle as shown in the figure and then lower it gently in the direction of arrow 2 n Be careful not to hit or bend the protrusion on the front of the loader P200 assembly 10 Install it by reversing steps 2 to 7 of removal Loader P200 assembly Protrusions 2 1 ...

Page 105: ...cteristics may be changed 1 Remove the top panel assembly Refer to Section 1 4 1 2 Remove the loader assembly Refer to Section 6 3 3 Remove the three screws and remove the CL base assembly 4 Remove the diameter 1 2 polyethylene washer and remove the CL lever spring L and the CL lever 5 Remove the CL spring and remove the CL brush m Be careful not to deform the CL base assembly Take care so that th...

Page 106: ...sembly Refer to Section 6 3 3 Remove the top cover A assembly Refer to Section 6 3 4 Remove the loader assembly Refer to Section 6 3 5 Disconnect the harness from the connector CN2 6 Remove the two screws and remove the loading motor assembly 7 Reinstall the removed parts by reversing steps 1 to 7 of removal Loading motor assembly M2 x 2 CN2 ...

Page 107: ... 6 3 4 Remove the loader assembly Refer to Section 6 3 5 Disconnect the flexible card wires from the connector CN601 on the SE 850 board connector CN601 on the SE 851 board and the two connectors of the optical block assembly OP 0 and of the optical block assembly OP 1 6 Remove the six step screws and remove the drive sub assembly Reinstallation 1 Reinstall the removed parts by reversing steps 1 t...

Page 108: ...er assembly Refer to Section 6 3 3 Remove the top cover A assembly Refer to Section 6 3 4 Remove the loader assembly Refer to Section 6 3 5 Remove the four screws and remove the sensor block of the SE 851 board 6 Insert the parallel pin into the OP rack assembly 7 Remove the flexible card wire of the optical block assembly 8 Remove the two screws and remove the main shaft bracket 9 Push the die ca...

Page 109: ... and the OP stopper rubber 4 Install the OP stopper rubber and the OP rack assembly onto a new optical block assembly with a screw Screw tightening torque 10 x 10_2 N m 1 0 kgf cm m If the OP stopper rubber is deformed or deteriorated replace it with a new one Be careful so that the OP stopper rubber does not come out of the both ends portion A of the OP rack assembly 5 Pass the main shaft through...

Page 110: ...mbly Guide Groove of main shaft bracket Optical block assembly OP 0 Main shaft Do not turn these screws Optical block assembly OP 1 OP rack assembly Sub shaft Parallel pin Main shaft PSW2 x 6 M1 7 x 2 5 Optical block assembly OP 1 SE 851 board SE 851 board Portion A Optical block assembly OP 0 Spindle motor Main shaft bracket Main shaft bracket 3 Install the main bracket with two screws 4 Remove t...

Page 111: ...3 Remove the top cover A assembly Refer to Section 6 3 4 Remove the loader assembly Refer to Section 6 3 5 Remove the drive sub assembly Refer to Section 6 6 6 Turn the drive sub assembly upside down m Do not place the drive sub assembly upside down on a workbench or on anywhere Doing so may result in damage of the optical block assemblies and spindle motor Before starting removal be sure to inser...

Page 112: ...shaft n Install the No 3 gear assembly A so that the gear of the No 3 gear assembly A is properly engaged with the gear of the OP rack assem bly and with the No 2 gear A 6 Attach two new stopper washers to the two shafts of the base plate 7 Pull out the two parallel pins 8 Press the die cast bed or the connector of the optical block assembly and check the followings The optical block assembly move...

Page 113: ...cs may be changed 1 Remove the top panel assembly Refer to Section 1 4 1 2 Remove the stay sub upper assembly Refer to Section 6 3 3 Remove the top cover A assembly Refer to Section 6 3 4 Remove the loader assembly Refer to Section 6 3 5 Remove the drive sub assembly Refer to Section 6 6 Disconnect the harness from the connector 6 Turn the drive sub assembly upside down n Do not place the drive su...

Page 114: ...rive sub assembly upside down on a workbench or on anywhere Doing so may result in damage of the optical block assemblies and spindle motor 7 Press the die cast beds of the optical block assembly OP 0 and the optical block assembly OP 1 in the arrow direction until the spindle motor mount bracket becomes visible 8 Disconnect the flexible card wire from the connector CN3 9 Remove the two screws and...

Page 115: ...htly disconnect the harness from the connector CN852 7 Turn the drive sub assembly upside down n Do not place the drive sub assembly upside down on a workbench or on anywhere Doing so may result in damage of the optical block assemblies and spindle motor 8 Remove the three step screws and remove the fan plate lower 9 Remove the screw and remove the fan plate upper by rotating it in the arrow direc...

Page 116: ...cket AU PSW2 6 x 6 CN800 Label side Rear side of unit 6 11 2 Fan Motor Power Supply 1 Remove the top panel assembly Refer to Section 1 4 1 2 Remove the power supply unit Refer to Section 6 2 3 Remove the two screws and remove the power lid 4 Disconnect the harness from the connector 5 Remove the two screws to detach the fan bracket power supply 6 Remove the two screws to detach the fan motor power...

Page 117: ... to disconnect the fan harness and the IF harness Refer to Section 6 12 8 4 Remove the two screws to detach the fan bracket NET 4 and the flux shield 5 Remove the two screws to detach the fan motor NET 4 6 Attach a new fan motor NET 4 with its label side down oriented in the direction as shown in the figure 7 Reinstall the removed parts by reversing steps 1 to 5 above NET 4 board Fan motor NET 4 F...

Page 118: ...e right end and left end of the board to push the AU 311 board out of slot 4 Disconnect the harness from the connector CN800 5 Remove the three screws to detach the fan motor bracket AU the fan spacer the fan motor AU and the AU 311 board Reinstallation 1 Reinstall the removed parts by reversing steps 1 to 4 above n When installing the fan motor AU install it with its label side facing rear as sho...

Page 119: ...l VPR 99 board RX 93H board PSW2 6 x 5 PS3 x 5 M2 x 5 CN500 red CN101 CN100 CN100 CN503 blue CN502 white Coaxial cable assembly CN101 Reinstallation 1 Reinstall the removed parts by reversing steps 1 to 7 above Reinstallation 1 Reinstall the removed parts by reversing steps 1 to 4 above 1 Remove the top panel assembly Refer to Section 1 4 1 2 Remove the rear panel Refer to Section 1 4 3 3 Pull out...

Page 120: ...alling the SW 1353 board fit the dowels into the holes of the SW 1353 board 6 12 5 SW 1354 Board Removal 1 Remove the top panel assembly Refer to Section 1 4 1 2 Remove the front panel assembly Refer to steps 2 to 7 of Section 1 4 2 3 Remove the screw and disconnect the harness from the connector CN6 to detach the SW 1354 board Reinstallation 1 Reinstall the removed parts by reversing steps 1 to 3...

Page 121: ...arnesses from the connectors CN2 CN3 6 Remove the KY 624 board from the bottom case block Reinstallation 1 Reinstall the removed parts by reversing steps 1 to 6 above n For the method of routing the HP harness connected to CN3 and the speaker harness connected to CN2 refer to Fig 1 KY 624 board Jog dial Control sub panel assembly Shuttle ring Bottom case block CN3 CN2 PSW2 6 x 8 Bottom case block ...

Page 122: ... connector CN3 on the HP 141 board Reinstallation 1 Reinstall the removed parts by reversing steps 1 to 4 above Bottom case block HP 141 board CN3 PS2 6 x 5 Bottom plate assembly IF 1073 board IF harness B3 x 6 B3 x 6 PSW2 6 x 5 CN2 HPR 23 board CN1201 CN1 Bottom side 6 12 8 IF 1073 Board Removal 1 Turn the PDW HD1500 upside down 2 Remove the five screws and remove the bottom plate assembly 3 Disc...

Page 123: ...er to Sections 1 4 1 and 1 4 4 2 Remove the IF 1073 board Refer to Section 6 12 8 3 Remove the KY cable plate GND from the chassis 4 Disconnect the flexible card wire from the connector CN2101 and disconnect the harness from the connectors CN2109 and CN2 to remove the flexible card wire outside through the hole of the chassis 5 Disconnect the harnesses from the connectors CN1 and CN3 6 Remove the ...

Page 124: ...e top panel assembly the rear panel and the bottom plate assembly Refer to Sections 1 4 1 1 4 3 and 1 4 4 2 Remove the power supply assembly the AU 311 board the VPR 99 board and the NET 4 board Refer to Sections 6 2 6 12 1 6 12 2 and 6 12 3 3 Remove the HPR 23 board Refer to Section 6 12 9 4 Disconnect the harness from the connector CN62 5 Remove the four screws to detach the MB 1113 board from t...

Page 125: ...heets 5 Disconnect the harness from the connector CN100 and disconnect the flexible card wires from the connectors CN102 CN850 CN851 CN101 and CN1101 respectively n The flexible card wires connected to CN850 and CN851 of the DR 601 board have a conductive area on both sides and the tip on the reverse side is insulated Insert the flexible card wire into the deep end of the connector as far as it wi...

Page 126: ...teristics may be changed Removal 1 Remove the top panel assembly Refer to Section 1 4 1 2 Remove the stay sub upper assembly Refer to step 2 of Section 1 5 2 3 Remove the top cover A assembly Refer to steps 3 and 4 of Section 1 5 2 4 Remove the loader assembly Refer to steps 5 to 8 of Section 1 5 2 5 Remove the drive sub assembly Refer to Section 6 6 6 Disconnect the harnesses from the connectors ...

Page 127: ... panel assembly Refer to Section 1 4 1 2 Remove the stay sub upper assembly Refer to step 2 of Section 1 5 2 3 Remove the top cover A assembly Refer to steps 3 and 4 of Section 1 5 2 4 Remove the loader assembly Refer to steps 5 to 8 of Section 1 5 2 5 Disconnect the harnesses from the connectors CN1 CN2 and CN4 Disconnect the flexible card wires from the connectors CN3 and CN601 Remove the seven ...

Page 128: ...ove the top panel assembly Refer to Section 1 4 1 2 Remove the two screws Disconnect the harness from the connector CN1 and detach the EM 6 board Reinstallation 1 Reinstall the removed parts by reversing steps of removal PSW2 6 x 6 CN1 EM 6 board ...

Page 129: ... 4 1 3 Remove the stay sub upper assembly Refer to Section 6 3 4 Remove the top cover A assembly Refer to Section 6 3 5 Remove the loader P 200 assembly Refer to Section 6 3 6 Turn on the power 7 Display the maintenance menu Refer to Section 4 1 8 Select DRIVE M6 with rotate the PUSH SET knob or the button and press the PUSH SET knob or the SELECT F2 or the button 9 The D0 DRIVE MAINTENANCE screen...

Page 130: ...e gear by hand until the shutter is completely opened How to Close Move the gear and the cover in the direction of the arrow until the shutter is closed and the claw snaps 7 Set the cartridge with its shutter opened so that its guide holes are aligned with the two guide shafts of the unit 8 Put the weight on the cartridge 9 Press the PUSH SET knob The result appears 10 When COMPLETED appears press...

Page 131: ...s not appear 6 A confirmation screen appears when 0000 SEC is displayed 7 Set the alignment disc The skew adjustment selection screen appears 8 Select TAN ADJUST with the button and press the button 9 A confirmation screen appears waiting for entry of the SET button 10 Press the PUSH SET knob The result appears DRIVE MAINTENANCE ADJUST SKEW SELECT OP OP 0 OP 1 SKEW OP 0 ARE YOU SURE OK SET KEY EXI...

Page 132: ... 17 If the adjustment failed turn the tangential IN adjust ment screw m The adjustment screw should be turned clockwise for this adjustment If they are turned too much turn them back sufficiently and turn them clockwise again If measured data is turn the adjustment screw counterclockwise If measured data is _ turn the adjustment screw clockwise 18 Press the PUSH SET knob The result on the tangenti...

Page 133: ...ars 4 When COMPLETED appears press the MENU button 5 Press the button The ADJUST screen appears 6 Adjust the OP1 in the same way 7 Press the button twice 8 Remove the cartridge and the weight 9 Apply locking compound to the screw shown in the figure n Apply the locking compound to the screw as shown in the figure being careful not to put it over the head of the screw 10 Perform the servo2 automati...

Page 134: ...fore making this adjustment 1 Clean the loader assembly Refer to Section 5 2 2 2 Install the loader assembly Refer to Section 6 3 3 Display the adjustment item referring to Section 7 1 3 4 Select SERVO_2 with the button and press the button 5 Select OP 0 or OP 1 with the button and press the button 6 A confirmation screen appears waiting for entry of the SET button 7 Press the PUSH SET knob A conf...

Page 135: ...ent using the adjustment menu of the maintenance mode Display the adjustment item as follows 1 Display the maintenance menu Refer to Section 4 1 2 Select ADJUST using the button and press the button 3 Press the the button The adjustment item appears 8 2 HD Free Running Frequency Adjustment Tools Fixtures Oscilloscope TEKTRONIX TDS460A or equivalent Frequency counter ADVANTEST TR5821 or equivalent ...

Page 136: ...Y A20 VPR VR A23 CP VR A27 APR VR A2E BATTERY A2F NV RAM CONTROL MAINTENANCE MENU NV RAM CONTROL NO OPERATION SAVE ALL ADJUST DATA ALL DATA PREVIOUS EXECUTE SET KEY TO MENU MENU KEY 11 Select A23 CP VR rotating the PUSH SET knob and press the SELECT button 12 Select HD 74MHz VCO rotating the PUSH SET knob and press the SELECT button The HD 74 MHz VCO ADJUST menu appears 13 Perform the adjustment b...

Page 137: ... 4 Select SD 27MHz VCO rotating the PUSH SET knob and press the SELECT button MAINTENANCE MENU M1 ADJUST A2 AUDIO VIDEO BATTERY A23 CP VR HD 74MHz VCO SD 27MHz VCO SDI ENC1 VCO SDI ENC2 VCO PDW HD1500 Connection diagram Oscilloscope CH 2 IN CH 2 OUT Frequency counter INPUT TP3104 HPR 23 board The SD 27 MHz VCO ADJUST menu appears 5 Perform the adjustment by rotating the PUSH SET knob so that a fre...

Page 138: ...p the VTR and equipment to be used through the power for 30 minutes or more Tools Fixtures Type Remarks Analog composite waveform vector monitor Tektronix 1750A For 59 94 Hz mode Tektronix 1751A For 50 Hz mode Analog composite video monitor NTSC PAL switchable type n Use this monitor for menu displaying Be sure to connect it to VIDEO OUTPUT COMPOSITE 2 SUPER connector 75 Z terminators 2 pieces Adj...

Page 139: ...__ 8 LOCAL VIDEO ____________ 8 PRESET CHROMA ____________ 8 PRESET HUF ____________ 8 PRESET SETUP ____________ 8 PRESET HOME CHAR SEL ____________ 8 ON 5 Set the ITEM 713 in the setup extended menu as follows n After completing the video system adjustment in the 59 94 Hz mode be sure to reset them to the customer settings ITEM SUB ITEM Customer setting Setting at adjustment 713 VIDEO SETUP REFER...

Page 140: ...m monitor Connect the analog composite waveform monitor to VIDEO OUTPUT COMPOSITE 1 connector shown as Connection 1 in the figure Connections Refer to Connection 1 in the figure Connections Connection diagram 2 Check the settings for adjustment Refer to 8 4 2 Preparation in 59 94 Hz Mode 3 Check the equipment has warmed up Before starting the adjustment warm up the VTR and equipment through the po...

Page 141: ...video monitor as Connection 2 on the previous page The menu picture of the maintenance mode is superimposed in the output of VIDEO OUTPUT COMPOSITE 2 SUPER connector If the superim posed picture obstructs set the HOME CHAR SEL of function menu page to OFF Be sure to reset it to ON after checking adjusting Output channel Adjustment point Specification A20 VPR VR Connection 1 COMPOSITE 1 VIDEO OUT L...

Page 142: ...customer settings Refer to Section 8 4 2 2 Switch the setting of setup menu to the 50 Hz mode with the setup menu ITEM 013 Refer to the Opera tion Manual Setup menu Mode ITEM 013 8 50 Hz SYSTEM FREQUENCY SELECT 3 Set the analog composite monitor to the PAL mode 8 4 5 Composite Video Output Adjustment 50 Hz Mode n For the composite video output adjustment in the 59 94 Hz mode refer to Section 8 4 3...

Page 143: ...ucts set the HOME CHAR SEL of function menu page to OFF Be sure to reset it to ON after checking adjusting Output channel Adjustment point Specification A20 VPR VR Connection 1 COMPOSITE 1 VIDEO OUT LEVEL B 700 7 mV Connection 2 COMPOSITE 2 4 To exit A20 VPR VR press the RETURN button once Saving the Data Saving the adjustment data When the adjustment is not performed in step 3 skip over to step 5...

Page 144: ... lines prepare the following equipment or equivalent and fixtures n The manual adjustment is not needed when the automatic adjustment can be is performed in the VTR Analog composite video monitor n This video monitor is for menu displaying Be sure to connect it to VIDEO OUTPUT COMPOSITE 2 SUPER connector Adjustments Since following adjustment items can be adjusted independently of each other no sp...

Page 145: ...also changes 5 Confirm the automatic adjustment completion on the menu screen The adjustment data on the display is fixed and will not change any more when the automatic adjustment is completed 6 To exit the sub menu press the RETURN button once n Return to step 3 in order to perform the other VCO freerunning frequency adjustment 7 To exit A23 CP VR press the RETURN button once Saving the Data Sav...

Page 146: ...UT SEL button for a few seconds to start the SG internal test signal generator 3 Select CH 1 for the AUDIO MONITOR L channel Select CH 2 for the AUDIO MONITOR R channel Channel 1 Adjustment 4 Connect an audio level meter or audio analyzer input to the ANALOG AUDIO OUTPUT CH 1 connector 5 Launch the maintenance menu 6 Select M1 ADJUST 7 Select A27 APR VR 8 Select A272 OUTPU UNITY 9 Select OUTPUT LE...

Page 147: ...to the original setting 8 6 3 Analog Audio Input System Adjustment n Before starting the adjustment perform the 8 6 2 Analog Audio Output System Adjustment Channel 1 Adjustment 1 Select ANALOG analog audio signal on the A1 INPUT of the function menu 2 Connect an audio signal generator output to the ANALOG AUDIO INPUT CH 1 connector 3 Connect an audio level meter or audio analyzer input to the ANAL...

Page 148: ... adjustment is canceled If failed The following screen appears MAINTENANCE MENU DC IN 12V ADJUST USE DC IN POWER AND SUPPLY CORRECT 12 0 VOLTAGE OK ADJUST SE KEY TO MENU MENU KEY DC IN 12V ADJUST FAILURE TO MENU MENU KEY Saving the Data Saving the adjustment data 19 Select the A2 AUDIO VIDEO BATTERY screen and select A2F NV RAM CONTROL 20 Select SAVE ALL ADJUST DATA using the multi function dial a...

Page 149: ... The digital encoded and compressed stream signal is sent to PIER IC2103 on the HPR 23 board to be written into the PIER SDRAM In addition the signals are down converted inside LVIS and divided into the one that is returned to VAX again as the video output signal and the one for creating the proxy video data in LVIS The encoded and compressed proxy video data is sent to PIER to be written into the...

Page 150: ...rough the PCI BUS to be written into the PIER SDRAM Network input The record digital data input from the network connector CN2 on the NET 4 board is converted into the parallel data by the Ethernet interface IC IC1300 Then it is sent to PIER via the PCI bridge in the PHOT IC801 on the HPR 23 board through the PCI BUS controlled by the LINUX CPU IC1 to be written into the PIER SDRAM When recording ...

Page 151: ... CN1 and displayed on the LCD monitor SDSDI composite output The HD playback video signal and the SD playback video signal that is down converted by HD playback video signal inside LVIS are sent to VAX as the SD playback video signal after it is down converted inside LVIS and the SD Process processing is performed After a part of the ANC data is written at this point the SD playback video signal i...

Page 152: ...702 HPR 23 board The REC AUDIO DSP IC1701 IC1702 HPR 23 board performs signal processing such as delay processing recording level control and muting and then sends the signal back to VAX as the digital audio signal for recording The returned data is multiplexed and sent from VAX to PIER IC2103 HPR 23 board as the digital audio signal for recording to be written into the PIER SDRAM IC2302 to IC2305...

Page 153: ...put The playback audio data are encoded in VAX and the serial data 4 channel are sent to the AES EBU driver IC604 605 VPR 99 board and output from the AES EBU OUT connector CN1 2 VPR 99 board HDSDI output The playback digital audio data output from VAX is input to the CN100 RX 93 board via the CN31 VPR 99 board The audio data are sent to the HDSDI encoder together with the playback digital video d...

Page 154: ...gnal or from the SD HDSDI input signal 74 25 MHz 74 1758 MHz reference clocks 27 MHz reference clock 24 576 MHz 512 FS reference clock LCD display clock With these reference clocks PHOT generates sync timing signals such as HD VD and Frame and supplies them to devices together with the clock signals When no signals are input into the REF VIDEO INPUT connector or SD HDSDI INPUT connector sync timin...

Page 155: ... control devices PIER PHOT VAX FAM Accelerator LUNA FPGA configuration 5 I O Interface and Network Processing System Ethernet The Ethernet data is connected to the Ethernet interface IC IC1300 from the 8 pin RJ45 connector CN2 on the NET 4 board for Ethernet and converted into the parallel data After that the parallel data is connected to the LINUX CPU IC1 via the PCI bus and controlled REMOTE 9P ...

Page 156: ...hrough the adaptive digital filter and Viterbi demodulation 17 demodulation and ECC decoding are applied to the signal Then the signal is sent through the ATA bus to the HPR 23 board as played back data Address playback system Address information played back from the disc is sent from the optical block to the FEP IC200 IC1200 on the DR 601 board in which the information passes through AGC and BPF ...

Page 157: ...requency and then controls the spindle motor via the driver IC500 System Control The SY CPU IC600 on the DR 601 board performs system control It controls ATA interface Data Manager RF related ICs servo ICs and loader It also carries out interlocking control maintenance and error log management of each device including the optical block Firmware programs of the SY CPU and DSP as well as sources of ...

Page 158: ......

Page 159: ...hriftliche Erlaubnis der Sony Corporation SAFETY CHECK OUT After correcting the original service problem perform the following safety checks before releasing the set to the customer Check the metal trim metallized knobs screws and all other exposed metal parts for AC leakage Check leakage as described below LEAKAGE TEST The AC leakage from any exposed metal part to earth ground and from all expose...

Page 160: ...Printed in Japan Sony Corporation 2009 6 16 2008 PDW HD1500 SY PDW HD1500 CN E 9 968 423 04 ...

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Sony XDCAM PDW-HD1500, Maintenance Manual

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