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HDD/DVD VIDEO RECORDER

SERVICE MANUAL

May, 2004

S

FILE NO. 810-200423

RD-XS32SB

RD-XS32SF

RD-XS32SG

DIGITAL VIDEO

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Summary of Contents for RD-XS32SB

Page 1: ...HDD DVD VIDEO RECORDER SERVICE MANUAL May 2004 S FILE NO 810 200423 RD XS32SB RD XS32SF RD XS32SG DIGITAL VIDEO ...

Page 2: ...e mat soldering iron with ground wire etc to protect the laser diode from damage by static electricity And also the LSI and IC are same as above 1MW Ground conductive wrist strap for body Soldering iron with ground wire or ceramic type Conductive mat The ground resistance between the ground line and the ground is less than 10W LASER BEAM CAUTION LABEL When the power supply is being turned on you m...

Page 3: ...4 2 Timer Circuit Diagram 4 4 3 Audio Circuit Diagram 4 4 4 Video Circuit Diagram 4 4 5 MSP Circuit Diagram 5 PC BOARDS 5 1 Front Jack PC Board 5 2 Front L PC Board 5 3 Front R PC Board 5 4 Digital PC Board 5 5 Mother PC Board CONTENTS SECTION 1 GENERAL DESCRIPTIONS 1 OPERATING INSTRUCTIONS 1 Replacement of Mechanical Parts 1 1 Cabinet Replacement 1 1 1 Top Cover 1 1 2 HDD 1 1 3 Front Panel 1 1 4 ...

Page 4: ...SECTION 1 GENERAL DESCRIPTIONS 1 OPERATING INSTRUCTIONS Please refer to the owner s manual about the contents SECTION 1 GENERAL DESCRIPTIONS ...

Page 5: ...ion of Main Parts Fig 1 2 1 2 2 Location of PC Boards Fig 1 2 2 ZG45 FAN RAM1 RAM DRIVE HDD1 HDD UNIT EU05 Mother PC board EU01 Digital PC Board EU02 Power PC board EU03A Front R PC Board EU55 Front Jack PC Board EU03B Front L PC Board ...

Page 6: ...tic electricity and may easily damaged so do not forget to ground as required Many screws are used inside the unit To prevent the screws from missing or dropping etc always use a magnetized screwdriver in servicing Several kinds of screws are used and some of them need special cautions That is take care of the tapping screws securing molded parts and fine pitch screws used to secure metal parts If...

Page 7: ... the connector 3 4 Remove two screws 4 and two screws 5 then remove the HDD 6 Fig 2 1 2 Tapes 1 Screws 4 Screws 5 Flexible cable 2 Connector 3 HDD 6 Connector Claw Flexible cable 2 Remove the connector claw in the direction indicated by the arrows to release the flexible cable A A ...

Page 8: ...nectors 3 5 Remove two screws 4 6 Release four claws then remove the front panel 5 Fig 2 1 3 1 1 4 Tray Door 1 Remove the front R PC board and front L PC board Refer to item 1 2 4 2 Remove a spring 1 3 Remove the tray door 2 while slightly bending it Fig 2 1 4 Flexible cable 1 Flexible cable 2 Connector 3 Connector 3 Screws 4 Front panel 5 Claw Claw Claws Spring 1 Tray door 2 ...

Page 9: ...onnect the connector 3 5 Remove two screws 4 and acrylic board 5 6 Remove four screws 6 then remove the RAM drive 7 Fig 2 1 6 Flexible cable 2 Connector 3 Tape 1 Acrylic board 5 Screws 6 Screws 4 RAM drive 7 Connector Claw Flexible cable 2 A A Remove the connector claw in the direction indicated by the arrows to release the flexible cable Lay the wire under the RAM drive 7 Front panel Hinge Claw C...

Page 10: ...d the fan 4 Note After replacing the fan 4 attatch the tape 1 as it was Fig 2 1 7 1 1 8 Rear Panel 1 Remove twelve screws 1 then remove the rear panel 2 Fig 2 1 8 Wire 5 Screws 3 Connector 2 Tape 1 Fan 4 Acrylic board Pass the wire 5 underneath the folded part Wire 5 Screws 1 Rear panel 2 ...

Page 11: ...e Refer to item 1 1 6 3 Disconnect two connectors 1 4 Peel off the tape 2 then disconnect two connectors 3 5 Disconnect two flexible cables 4 6 Remove three screws 5 and the digital PC board 6 Fig 2 1 9 Connector 3 Screws 5 Digital PC board 6 Connector 3 Tape 2 Connectors 1 Flexible cable 4 Flexible cable 4 ...

Page 12: ... Refer to item 1 1 8 4 Disconnect three connectors 1 4 Disconnect the flexible cable 2 5 Remove three screws 3 then remove the mother PC board 4 Note When mounting the tuner confirm that the insulation tape cotton is attached under the copper foil Fig 2 1 10 Screws 3 Mother PC board 4 Connectors 1 Flexible cable 2 Connector 1 ...

Page 13: ...correctly replaced Replace only with the same or equivalent type 1 Disconnect three connectors 1 2 Disconnect the connector 2 3 Remove the screw 3 four screws 4 and the power PC board 5 Fig 2 1 11 Connectors 1 Connector 1 Connector 2 Screws 4 Screws 3 Power PC board 5 ...

Page 14: ... 1 then remove the stay 2 3 Remove five screws 3 and the screw 4 then remove the front R PC board 5 and front L PC board 6 4 Remove four screws 7 then remove the front Jack PC board 8 Fig 2 1 12 Screws 1 Screws 3 Screw 4 Screws 7 Stay 2 Front L PC board 6 Front R PC board 5 Claws Claws Front Jack PC board 8 ...

Page 15: ...c and film capacitors of which capacitance are more than 10 pF None 5 or more B 0 1 C 0 25 D 0 5 F 1 G 2 2 Ceramic plastic and film capacitors of which capacitance are 10 pF or less None more than 5 pF B 0 1 pF C 0 25 pF 3 Electrolytic Trimmer Tolerance is not described Temperature characteristic None SL Ceramic capacitor For others temperature characteristics are described For capacitors of 0 01 ...

Page 16: ...forms for CD DVD and RF shown in the circuit diagrams are obtained when a test disc is played back All voltage values except the waveforms are expressed in DC and measured by a digital voltmeter 1 6 Others The parts indicated with NC or KETU etc are not used in the circuits of this model Eg 4 Eg 5 Fig 3 1 4 Fig 3 1 5 Type name 10m Type Tolerance ...

Page 17: ...DD7 B_DD15 GND CN703 B_DD1 B_DD14 B_DD4 B_DD11 DRESETB D_GND CN508 GND D5V GND VGND Eject_SW LED_Scan2 LED_Scan1 CR OUT CB OUT B_DD12 B_DD2 B_DD13 RxD D_GND B_DD0 NC B_DMARQ D_GND B_DD8 B_DD6 B_DD9 B_DD3 B_DD5 B_DD10 BDIOW NC B_DMACK D_GND B_IORDY B_DIOR D_GND NC B_DINTRQ NC V GND CY OUT V GND Y OUT V GND CV OUT V GND C OUT A GND SPICS A GND SPIDA SPICK PB LRCK PB DATA C GIN V GND CV Y CVIN V GND ...

Page 18: ...TAPI DRV DECRIPT DECODE GRAPIC NTSC ENCODE MAIN CPU uPD72893AGD LML A 1394 AV LINK DV uPD72852AGB 8EU A 1394 PHY SAA7118E ADC Decoder Audio Multi Decorder MSP3417G Audio AD Converter AK5365 Audio D A Converter PCM1751 64kbit EEPROM 256Mbit DDR SDRAM X4 PLL 12 288MHz 16Mbit SDRAM 64Mbit FLASH ROM LINE OUT_1 AV 2 AV 1 OUT AV_2 AV_1 LINE VHF UHF Timer CPU uPD784225Y FL_Driver BU2879AK 24 576MHz 24 57...

Page 19: ...10 1 3 4 A B C D E G 2 5 6 7 8 9 F Fig 3 4 1 4 CIRCUIT DIAGRAMS 4 1 Power Supply Circuit Diagram ...

Page 20: ...1 3 4 A B C D E G 2 5 F 4 2 Front Circuit Diagram 4 2 1 Front Jack Circuit Diagram Fig 3 4 2 ...

Page 21: ...10 1 3 4 A B C D E G 2 5 6 7 8 9 F Fig 3 4 3 4 2 2 Front Circuit Diagram L R ...

Page 22: ...Fig 3 4 4 4 3 Digital Circuit Diagram 4 3 1 Digital 1 Circuit Diagram ...

Page 23: ...4 3 Digital Circuit Diagram 4 3 1 Digital 1 Circuit Diagram ...

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Page 30: ...Fig 3 4 4 ...

Page 31: ...10 1 3 4 A B C D E G 2 5 6 7 8 9 F Fig 3 4 5 4 3 2 Digital 2 Circuit Diagram ...

Page 32: ...10 1 3 4 A B C D E G 2 5 6 7 8 9 F Fig 3 4 6 4 4 Mother Circuit Diagram 4 4 1 Tuner Circuit Diagram ...

Page 33: ...10 1 3 4 A B C D E G 2 5 6 7 8 9 F 4 4 2 Timer Circuit Diagram Fig 3 4 7 ...

Page 34: ...10 1 3 4 A B C D E G 2 5 6 7 8 9 F 4 4 3 Audio Circuit Diagram Fig 3 4 8 ...

Page 35: ...10 1 3 4 A B C D E G 2 5 6 7 8 9 F 4 4 4 Video Circuit Diagram Fig 3 4 9 ...

Page 36: ...10 1 3 4 A B C D E G 2 5 6 7 8 9 F 4 4 5 MSP Circuit Diagram Fig 3 4 10 ...

Page 37: ... BOARDS 5 1 Front Jack PC Board 5 2 Front L PC Board Fig 3 5 1 EU55 Front Jack PC Broad Top side Fig 3 5 2 EU55 Front Jack PC Broad Bottom side Fig 3 5 3 EU03B Front L PC Broad Top side Fig 3 5 4 EU03B Front L PC Broad Bottom side ...

Page 38: ...10 1 3 4 A B C D E G 2 5 6 7 8 9 F 5 3 Front R PC Board Fig 3 5 5 EU03A Front R PC Broad Top side Fig 3 5 6 EU03A Front R PC Broad Bottom side ...

Page 39: ...C539 L504 L505 L506 L510 L511 L512 L513 Q301 Q302 Q303 Q304 R201 R202 R205 R206 R209 R210 R211 R212 R213 R214 R302 R303 R305 R308 R312 R313 R315 R329 R335 R370 R500 R501 R503 R504 R505 R506 R507 R508 R509 R510 R511 R512 R521 R522 R523 R524 R528 R539 R541 R543 R545 R551 R552 R553 R554 R558 R559 R560 R588 R604 R605 R606 R609 R610 R611 R612 R615 R618 R621 R623 R624 R625 R626 R627 R628 R629 R630 R631 ...

Page 40: ...M24 CM26 CM31 CM32 CM33 CN701 CN702 CN703 CN704 CN902 CNW01 CV09 CV10 CV11 CV12 CV13 CV14 CV15 CV16 CV18 CV19 CV20 CV21 CV22 CV24 CV27 CV29 CV31 CV34 CV35 CW03 CW05 CW06 CW07 CW08 CW13 CW15 CW17 CW18 CW19 CW20 CW22 CW23 CW25 CW26 CW27 CW30 CX01 CX02 CX05 CX06 CX07 CX09 CX10 CX11 CX12 CX13 CX16 CX29 CX30 CX35 CX39 CZ01 CZ02 CZ03 CZ05 CZ06 CZ07 DB01 ICA24 J701 JX01 JX02 K901 KA61 KA62 LB01 LB02 LB03...

Page 41: ...R725 R726 R727 R728 R729 R730 R731 R732 R733 R734 R735 R736 R737 R739 R742 R743 R747 R748 R754 R755 R756 R757 R758 R759 R760 R761 R762 R763 R764 R765 R766 R767 R768 R769 R770 R771 R772 R774 R775 R776 R777 R778 R790 R791 R792 R793 R794 R795 R796 R797 R798 R799 R901 R902 R903 R904 R905 R906 R907 R908 R909 R910 R911 R912 R913 R914 R915 R916 R917 R918 R919 R920 R921 R922 R923 R924 R925 R926 R927 R928 ...

Page 42: ...ocessing be sure to include the model number and description ABBREVIATIONS 1 Integrated Circuit IC 2 Capacitor Cap Capacitance Tolerance for Nominal Capacitance more than 10pF P 100 0 Symbol Tolerance B 0 1 C 0 25 D 0 5 F 1 G 2 J 5 K 10 M 20 N 30 V 20 10 W 100 10 U 75 10 Q 30 10 T 50 10 Symbol Tolerance X 40 20 Y 150 10 Z 80 20 Ex 10µF J 10µF 5 Symbol Tolerance pF B 0 1 C 0 25 D 0 5 F 1 G 2 Ex 10p...

Page 43: ...4 EXPLODED VIEWS 4 1 Packing Assembly Fig 4 4 1 ZF23 RD XS32SF SG ZF23 RD XS32SB ZF01 Note The shape of the packing material is sometimes different ZF10 ZF11 ZF12 ZF35 ...

Page 44: ...4 2 Chassis Assembly Fig 4 4 2 RAM1 ZG45 EU02 EU05 ZG46 W055A ZG20 HDD1A HDD1B W053 W058 W051 W055 W051A EU01 EU55 ZG01 EU03B EU03A ...

Page 45: ...ch ZF10G P000403820 Owners Manual OP XS32G Italy ZF10I P000403840 Owners Manual OP XS32G Spanish ZF10K P000403860 Owners Manual OP XS32G Germany ZF11A P000403700 Owners Manual ST XS32B English ZF11B P000403730 Owners Manual ST XS32F English ZF11D P000403750 Owners Manual ST XS32F French ZF11C P000403770 Owners Manual ST XS32G English ZF11E P000403790 Owners Manual ST XS32G French ZF11G P000403810 ...

Page 46: ...MBER DESCRIPTION S120 P000377940 Switch Push Lever EU03B P000405170 PC Board Assy Front L INTEGRATED CIRCUITS IC102 P000391110 Module IR GP1UM281RK TRANSISTORS Q108 79050089 Transistor RN2401 Q109 79050089 Transistor RN2401 Q110 79050009 Transistor Chip RN1401 DIODES D103 79060077 Diode LED SLA 360MT D104 79060099 Diode LED SLI 325DCT31 D105 79060091 Diode LED LED MVL 354B T D121 79060033 Diode LE...

Page 47: ...028 Diode Chip 1SS226 DW06 79060028 Diode Chip 1SS226 DW07 79060028 Diode Chip 1SS226 DW08 79060019 Diode Chip 1SS355 DW09 79060028 Diode Chip 1SS226 DW10 79060028 Diode Chip 1SS226 DW11 79060028 Diode Chip 1SS226 DW12 79060028 Diode Chip 1SS226 DW13 79060028 Diode Chip 1SS226 DW14 79060028 Diode Chip 1SS226 DW15 79060019 Diode Chip 1SS355 DW16 79060028 Diode Chip 1SS226 DW17 79060019 Diode Chip 1...

Page 48: ... 1 system 1 in front SCART socket x 2 at rear VIDEO output 1 0Vp p 75Ω Sync signal negative Pin jack x 1 system 1 at rear SCART socket x 2 at rear S VIDEO input Y 1 0Vp p 75Ω Sync signal negative C 0 286Vp p 75Ω 1 in front Mini DIN4 Pin x 1 system SCART socket x 1 at rear S VIDEO output Y 1 0Vp p 75Ω Sync signal negative C 0 286Vp p 75Ω 1 at rear Mini DIN4 Pin x 1 system SCART socket x 1 at rear C...

Page 49: ...5 C Position Horizontal Clock display 24 hour digital display Clock accuracy Quartz monthly deviation approximately 30 seconds Supplied Accessories Remote control 1 Batteries R03 2 Power cord 1 Coaxial cable 1 Video Audio cable 1 IR control cable 1 OWNER S MANUAL INSTALLATION GUIDE 1 OWNER S MANUAL OPERATIONS 1 Quick Reference 1 The design and specifications may change without prior notice The Ill...

Page 50: ... M2 Linear PCM VIDEO input 1 0Vp p 75Ω Sync signal negative Pin jack x 1 system 1 in front PERITEL socket x 2 at rear VIDEO output 1 0Vp p 75Ω Sync signal negative Pin jack x 1 system 1 at rear PERITEL socket x 2 at rear S VIDEO input Y 1 0Vp p 75Ω Sync signal negative C 0 286Vp p 75Ω 1 in front Mini DIN4 Pin x 1 system PERITEL socket x 1 at rear S VIDEO output Y 1 0Vp p 75Ω Sync signal negative C...

Page 51: ...ure 5 C 35 C Position Horizontal Clock display 24 hour digital display Clock accuracy Quartz monthly deviation approximately 30 seconds Supplied Accessories Remote control 1 Batteries R03 2 Power cord 1 Coaxial cable 1 Video Audio cable 1 IR control cable 1 OWNER S MANUAL INSTALLATION GUIDE 1 OWNER S MANUAL OPERATIONS 1 The design and specifications may change without prior notice The Illustration...

Page 52: ...nput 1 0Vp p 75Ω Sync signal negative Pin jack x 1 system 1 in front SCART socket x 2 at rear VIDEO output 1 0Vp p 75Ω Sync signal negative Pin jack x 1 system 1 at rear SCART socket x 2 at rear S VIDEO input Y 1 0Vp p 75Ω Sync signal negative C 0 286Vp p 75Ω 1 in front Mini DIN4 Pin x 1 system SCART socket x 1 at rear AV2 only S VIDEO output Y 1 0Vp p 75Ω Sync signal negative C 0 286Vp p 75Ω 1 at...

Page 53: ...Operating conditions Temperature 5 C 35 C Position Horizontal Clock display 24 hour digital display Clock accuracy Quartz monthly deviation approximately 30 seconds Supplied Accessories Remote control 1 Batteries R03 2 Power cord 1 Coaxial cable 1 Video Audio cable 1 IR control cable 1 OWNER S MANUAL INSTALLATION GUIDE 1 OWNER S MANUAL OPERATIONS 1 The design and specifications may change without ...

Page 54: ...1 1 SHIBAURA 1 CHOME MINATO KU TOKYO 105 8001 JAPAN ...

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