Ski-Doo FORMULA S 1997, Shop Manual

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Section 04 TRANSMISSION
Sub-Section 03 (DRIVE PULLEY)
04-03-8
Make sure to align governor cup arrow with slid-
ing half and fixed half mark.
NOTE: If fixed half has no mark, align governor
cup mark with segment no. 1 of inner half. Seg-
ments are identified on engine side.
1. Align
Carefully slide governor cup into sliding half. Align
mark of governor cup with mark of fixed half.
Remove forks and push governor cup so that its
splines engage with fixed half shaft splines.
INSTALLATION
Clean mounting surfaces as described in CLEAN-
ING above.
Drive Pulley Ass’y
The installation procedure must be strictly ad-
hered to as follows.
Install drive pulley on crankshaft extension.
Install conical washer with its concave side to-
wards drive pulley then install screw.
Use clutch holder. See removal procedure.
Torque screw to 90 to 100 N•m (66 to 74 lbf•ft).
Install drive belt and belt guard.
Raise and block the rear of the vehicle and sup-
port it with a mechanical stand.
Accelerate the vehicle at low speed (maximum 30
km/h (20 MPH)) and apply the brake, repeat 5
times.
-
CAUTION
Make sure splines of both parts are fully en-
gaged.
A16B02A
529 0055 00
A16D0EA
1
◆
WARNING
Do not apply anti-seize or any lubricant on
crankshaft and drive pulley tapers.
◆
WARNING
Never use any type of impact wrench at
drive pulley removal and installation.
◆
WARNING
Never substitute lock washer and/or screw
with jobber ones. Always use Bombardier
genuine parts for this particular case.
◆
WARNING
Ensure that the track is free of particles
which could be thrown out while track is ro-
tating. Keep hands, tools, feet and clothing
clear of track. Ensure nobody is standing
near the vehicle.