Ski-Doo FORMULA S 1997, Shop Manual

Page: 203 / 926

Section 05 ELECTRICAL
Sub-Section 06 (ELECTRIC STARTER)
05-06-2
REMOVAL
– Disconnect BLACK ground cable from battery.
– Disconnect RED positive cable from battery.
WARNING : Always disconnect ground
cable first and connect last.
– Disconnect RED cable and RED / GREEN wire
from starter solenoid switch.
– Remove starter from engine.
DISASSEMBLY
Disconnect bare wire linking starter and solenoid.
Remove nuts no. 16 then solenoid switch no. 10
by lifting and pulling to disengage from drive lever
no. 15 .
Unscrew starter longer screws no. 1 then pull
yoke no. 8 with end frame no. 2 to separate from
drive housing no. 17 .
Pull armature no. 9 with drive lever no. 15 .
Remove insulator no. 4 then brush springs no. 7
being careful not to lose them since they will be
projected out.
Pull brush holder no. 5 from yoke no. 8 .
Insert blade of a small screwdriver between stop
collars.
Twist screwdriver to separate stop collars no. 12
thus giving access to circlip no. 13 .
Remove outer collar, circlip then inner collar.
Remove overrunning clutch no. 11 .
Check the wear on bushing no. 18 by measuring
the amount of radial play between the armature
shaft and the bushing.
The radial play should not exceed 0.20 mm (0.008
in). If greater, replace the bushing. To replace,
press out the old one toward bushing cover and
press in a new one with a bushing pusher. The
correct size of the bushing pusher to use is given
on next illustration.
CAUTION : Support drive housing ade-
quately to prevent damage when press-
ing bushing.
BUSHING PUSHER
A. 16 mm (5/8 in) dia.
B. 13 mm (1/2 in)
C. 11 mm (7/16 in)
D. 11 mm (.433 in)
1. Press-in
2. Bushing pusher
3. Bushing
4. Drive housing
Install bushing cover no. 19 then, using a punch,
stake bushing cover in place.
;
A19E01A
-
A19E0AA
B
C
D
A
D
A19E0BA
1
2
3
4