Ski-Doo FORMULA S 1997, Shop Manual

Page: 444 / 926

Section 04 TRANSMISSION
Sub-Section 03 (DRIVE PULLEY)
04-03-7
9,11,13,14, Screw, Lever Ass’y, Nut and
Cotter Pin
Always install lever assemblies so that cotter pins
are at the shown side. Besides install cotter pin
head on top when lever is sat at bottom of sliding
half. Bend cotter pin ends to sit perfectly against
lever.
1. Head on top
2. All on the same side
Torque nuts to 12 N•m (106 lbf• in ).
5,6,18,19, Fixed Half, Sliding Half, Spring,
Spring Cover and Screw
To install spring cover, use spring compressor (P/N
529 0151 00).
Assemble fixed and sliding halves. Note that fixed
halves have different cone angle. Match cone an-
gle with crankshaft.
Lift sliding half against spring cover and align
spring cover arrow with sliding half mark.
1. Align
Install and torque screws to 13 N•m (115 lbf• in ).
6,25,29, Sliding Half, Slider Shoe and
Governor Cup
To install governor cup, use following tool:
Insert spring and slider shoes into governor cup
so that groove in each slider shoe is vertical to
properly slide in guides.
Install fork (P/N 529 0055 00) into slider shoe
grooves to maintain them for governor cup instal-
lation. Proceed on 3 set of slider shoes.
◆
WARNING
Whenever replacing centrifugal levers, al-
ways replace all 3 at the same time. Other-
wise, c lutch m isbalanc ing will occur
because of levers difference.
-
CAUTION
Lever assemblies must be installed so that
cotter pins are on the same side.
-
CAUTION
Lever ass’y and rollers must move easily af-
ter installation.
A16D0BA
1
2
-
CAUTION
Make sure O-rings are installed on slider
shoes and their grooves are positioned ver-
tically.
A16D0DA
1
A16B01A
529 0055 00