Ski-Doo FORMULA S 1997, Shop Manual

Page: 204 / 926

Section 05 ELECTRICAL
Sub-Section 06 (ELECTRIC STARTER)
05-06-3
1. Stake bushing cover
2. Support
3, Bushing (end frame)
Check the wear on bushing no. 3 by measuring
the amount of radial play between the armature
shaft and the bushing.
The radial play should not exceed 0.20 mm (.008
in). If greater, replace bushing as follows :
Using a 12 mm tap, cut threads into bushing so
that the tap contacts the end frame. Continue to
rotate tap until the bushing comes free.
1. Turn until bushing goes out
2. 12 mm tap
To install new bushing, use the same bushing
pusher as for drive housing bushing installation.
6, Brush
To replace brush no. 6 , proceed as follows :
Cut brush wire close to connector at the welded
portion.
1. Cut close to connector
Remove burrs with a file on the remaining welded
portion.
CAUTION : Be careful not to damage plas-
tic portion of yoke.
Place spare brush plate edge against yoke con-
nector edge (welded portion).
Crimp plate over yoke connector with a pair of pli-
ers.
1. Plate edge
2. Yoke connector
3. Crimp
4. Spare brush
Solder the crimped portion.
CAUTION : Do not overheat and quickly
perform soldering to prevent solder from
flowing to the brush through the wire. Prefera-
bly use a heat sink.
A19E02A
1
2
A19E03A
1
2
A19E05A
1
-
A19E06A
1
2
3
4
-