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ST-1240-GRAPH

CONTROL CENTRE FOR CENTRALISED LUBRICATION

SYSTEM

Date:

16/9/2022

Document no:

ST-1240-GRAPH

Version: 1C

Read this manual before
installing or
commissioning the
product and keep it at
hand for later reference.

Summary of Contents for ST-1240-GRAPH

Page 1: ...APH CONTROL CENTRE FOR CENTRALISED LUBRICATION SYSTEM Date 16 9 2022 Document no ST 1240 GRAPH Version 1C Read this manual before installing or commissioning the product and keep it at hand for later...

Page 2: ...s 2016 The manufacturer declares under its sole responsibility that the product described below conforms to all the United Kingdom9s applicable harmonised legislation at the time of placing on the mar...

Page 3: ...148 North Hanley Road St Louis MO 63134 USA South America SKF Argentina Pte Roca 4145 CP 2001 Rosario Santa Fe Warranty The instructions contain no statements regarding the warranty or liability for d...

Page 4: ...e malfunctions repairs shutdown for maintenance and disposal 14 First start up daily start up 14 Cleaning 14 Residual risks 15 2 ST 1240 GRAPH CONTROL CENTRE 16 General description 16 3 TECHNICAL SPEC...

Page 5: ...nnel 35 Other settings 37 Entering password 38 8 REMOTE CONTROL INTERFACE WEB GATE 39 Setting up the remote control 39 Launching the Web Gate 40 9 REMOTE CONTROL VIA MOBILE DEVICE 42 Setting up the mo...

Page 6: ...operty are indicated with safety alerts Always be sure to follow the instructions given in the safety alerts General warning Dangerous voltage Risk of slipping Hot surface Fire hazard Device protected...

Page 7: ...nces Conversion factors length 1 mm 0 03937 in area 1 cm 0 155 sq in volume 1 ml 0 0352 fl oz 1 l 2 11416 pints US mass 1 kg 2 205 lbs 1 g 0 03527 oz density 1 kg cc 8 3454 lb gal US 1 kg cc 0 03613 l...

Page 8: ...a ml d millilitres per day rpm revolutions per minute e g for example cc cubic centimetre gal gallon kW kilowatt mm millimetre lb pound U voltage l litre hp horse power R resistance dB A sound pressur...

Page 9: ...the information in this manual Any faults that could affect safety must be remedied according to responsibility The supervisor must be notified immediately in the event of malfunctions outside one s i...

Page 10: ...ion and environmental protection must be observed Precautionary operational measures and instructions for the work must be observed Uncertainty seriously endangers safety Safety related protective and...

Page 11: ...get group Company instructions and approval rules If applicable Safety data sheet of the lubricant used project planning documents additional information on the pump9s specific plans which can be foun...

Page 12: ...arking directive 2014 30 EU Electromagnetic compatibility 2014 35 EU Low Voltage Directive 2011 65 EU Directive on the restriction of the use of certain hazardous substances in electrical and electron...

Page 13: ...ty dust and vibration and should be installed so that it is easily accessible Ensure an adequate distance from sources of heat and cold surfaces Any visual monitoring devices present such as pressure...

Page 14: ...ll holes into critical load bearing parts Use existing boreholes whenever possible Be careful not to damage lines and cables when drilling Observe any abrasion points Protect the parts accordingly All...

Page 15: ...able clamps when there are moving components in use Lifecycle stage Failure troubleshooting maintenance repair removing from service and disposal Electrical shock from a faulty power cable that has be...

Page 16: ...maintenance Smoking and producing open flames and sparks while working on or in the vicinity of hydraulic systems is forbidden General description ST 1240 GRAPH is a microprocessor based control cent...

Page 17: ...17...

Page 18: ...aker 6 A Cable connections Screw terminals for 2 5 mm wires Casing 380 x 300 x 210mm w x h x d painted RAL 7035 Protection class IP65 Weight 10 kg User interface 5 7 TFT touch screen 320x240 64k colou...

Page 19: ...he centre9s power supply and the devices in the lubrication system Photo Main parts HMI Control panel The HMI control panel is used to monitor and control the lubrication to reset alarms and to monito...

Page 20: ...14 0 V 5 Channel 1 line 2 control 24V 2A 15 0 V 6 Channel 1 pump control Master PC1 24V 2A 16 0 V 7 Channel 1 ePump operating voltage 24V 5A 17 0 V 8 Channel 1 Doser monitor operating voltage or Chan...

Page 21: ...nel 2 Doser monitor operating voltage or Channel 2 pump control voltage Slave PC2 24V 2A 38 0 V 29 Channel 2 Doser monitor contact or Low limit channel 2 Slave LL2 or Spray air pressure switch AS2 con...

Page 22: ...set channel specifically with the user interface Pump control outputs and low level inputs The control centre has two pump control outputs PC1 PC2 and low level switch inputs for the lubrication barr...

Page 23: ...un Warning output The warning output is active contact closed when a warning is shown on the display Pump changed Dualset when the pumping centre is used The Doser monitor alarm can be configured eith...

Page 24: ...e system control and analysis of lubrication history data The Online function enables you to monitor the system operation online starting extra lubrication cycles resetting alarms and setting the para...

Page 25: ...25 Dimensions...

Page 26: ...PARTS 1 Circuit board ST105 GRAPH 4 12380050 2 Connector board CB 105 12500410 3 Power supply unit DRA 240 13500332 4 User interface HMI Panel 12500415 5 LED indicator green 10544185 6 Led indicator r...

Page 27: ...ramming lubrication acknowledging alarms and monitoring lubrication events Main components The GRAPH user interface includes a touch screen which is divided into a lubrication channel specific status...

Page 28: ...to the lubrication channel display by pressing the button The status display for channel 1 opens 7 3 2 Status display The status display shows the current mode of the selected lubrication channel Lub...

Page 29: ...ed in percentages to the high limit value for pressure L1 117 bar max 120 bar The following line shows the line 2 pressure in the DuoFlex system correspondingly to line 1 When the lubrication channel...

Page 30: ...o the set pulse count The bottom line shows the function buttons for the selected channel Channel Press the button to display the status display for another lubrication channel Settings Selection of t...

Page 31: ...re switches the remaining waiting time between two pressurization steps in the extra lubrication Pressuring L1 Pressurization is in progress in line 1 The elapsed pressurisation time is shown in secon...

Page 32: ...tton has the text Extra In a dual line lubrication system both lines are pressurized once The next line in the set pressurisation sequence is pressurised first In a single line and progressive lubrica...

Page 33: ...displayed Numbers and letters When the set values in the blue field are pressed number and letter buttons are displayed Menu When the set values in the blue field are pressed the next point on the men...

Page 34: ...on cycle A lubrication cycle is set as minutes or pulse amount depending on whether the parameter Lub cycle has been set as TIME or PULS Pressurisation time Maximum pressurization time set in seconds...

Page 35: ...e value of the parameter to be changed The display shows the value input page Configuration settings of the lubrication channel This page shows a summary of the lubrication channel specific configurat...

Page 36: ...ion lines Pressure can be presented in numeric values Pressure switches Pressure switches have been installed to the lubrication lines Pressure can be presented as modes ON OFF In the ProFlex system t...

Page 37: ...same pump Channels are controlled with shut off valves No doubled pumping centre 2 pumping centres no Dualset Both channels have their own pumping centre No doubled pumping centre 1 pumping centre Dua...

Page 38: ...changed on the configuration page The password is 1241 Level C This level has been reserved for manufacturing testing The parameters are password protected If you are yet to log in the login window sh...

Page 39: ...side of the HMI panel Assign IP address to the HMI panel The following program has been installed in the remote control PC Schneider Web_Gate_Client_Files exe The file is delivered with the control ce...

Page 40: ...d control centre IP address to the web browser9s address bar Following web page will show up Web Gate 3 Homepage First to start Monitoring interface login is required and interface can be opened in in...

Page 41: ...he control centre can be remotely operated through the web browser Web Gate user interface Automatic logout will happen after 10 minutes if no any actions have been performed during the time When this...

Page 42: ...Vijeo Design Air or Air Plus application has been installed to mobile device In the app click Add Device Input the specific control center9s IP address and port 6002 and click OK to establish the remo...

Page 43: ...12 APPENDICES China RoHS Table Table 14...

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