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sitrex M 60 MINI, Use And Maintenance Manual

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Use and Maintenance Manual 

–

 002.108A of _27/09/2021 

 

 

 

 

Square Baler 

–

 M 60 Mini/S 

–

 M 60 Mini 

–

 M 60 Super

 

2 

 

 

ENGLIS

H 

 

Contents  

1 INFORMATION REGARDING THE MANUAL .............................................................................................. 4

 

2  MARKING AND IDENTIFICATION ............................................................................................................... 5

 

2.1

 

M

ACHINE NAMEPLATE EXAMPLE

 ................................................................................................................................. 5

 

2.2

 

CE

 CERTIFICATE EXAMPLE

 ........................................................................................................................................... 6

 

2.3

 

M

ACHINE SPECIFICATIONS

 ........................................................................................................................................... 7

 

2.4

 

M

ACHINE PARTS IDENTIFICATION

 ................................................................................................................................ 8

 

3 SAFETY .......................................................................................................................................................... 9

 

3.1

 

G

ENERAL SAFETY RULES

.............................................................................................................................................. 9

 

3.2

 

L

OCATION OF SAFETY SIGNS

 ...................................................................................................................................... 12

 

3.3

 

M

EANING OF THE PICTOGRAPHS

................................................................................................................................. 13

 

3.4

 

I

NTENDED USE OF THE MACHINE

 ................................................................................................................................ 17

 

3.5

 

I

NCORRECT USE

 ......................................................................................................................................................... 17

 

3.6

 

D

ANGER ZONES

 .......................................................................................................................................................... 17

 

4 SHIPPING, ASSEMBLY AND HANDLING.................................................................................................. 18

 

4.1

 

S

HIPPING THE MACHINE

 ............................................................................................................................................. 18

 

4.2

 

M

ACHINE ASSEMBLY

 ................................................................................................................................................. 20

 

5 PUTTING INTO OPERATION AND USE ..................................................................................................... 23

 

5.1

 

C

HECKS BEFORE PUTTING INTO OPERATION

 ............................................................................................................... 24

 

5.2

 

H

ITCHING TO THE TRACTOR

 ....................................................................................................................................... 24

 

5.3

 

T

RANSPORTING THE MACHINE

 ................................................................................................................................... 26

 

5.4

 

S

ETTING UP FOR WORK

 ............................................................................................................................................... 26

 

5.5

 

L

OADING THE TWINE

 .................................................................................................................................................. 29

 

5.6

 

B

ALING

 ...................................................................................................................................................................... 32

 

5.7

 

M

ANEUVERS AT THE END OF THE ROW

 ....................................................................................................................... 33

 

5.8

 

S

ETTING UP FOR THE TRANSPORT POSITION

 ............................................................................................................... 33

 

5.9

 

P

ARKING THE BALER

 .................................................................................................................................................. 35

 

6 MAINTENANCE ........................................................................................................................................... 36

 

6.1

 

M

AINTENANCE 

T

ABLE

 ............................................................................................................................................... 37

 

6.2

 

T

ABLE OF MAINTENANCE EQUIPMENT

 ........................................................................................................................ 39

 

6.3

 

T

ABLE OF MAINTENANCE MATERIALS

 ........................................................................................................................ 39

 

6.4

 

S

AFETY DEVICE REPLACEMENT

 .................................................................................................................................. 39

 

6.4.1

 

F

LYWHEEL CLUTCH

................................................................................................................................................. 40

 

6.4.2

 

F

LYWHEEL SHEAR BOLT

 .......................................................................................................................................... 41

 

6.4.3

 

P

ICKUP CONTROL SHAFT SAFETY DEVICE

 ................................................................................................................ 42

 

6.4.4

 

K

NOTTER CONTROL SHEAR BOLT

 ............................................................................................................................ 43

 

6.4.5

 

1

ST 

F

ORK SHEAR BOLT

 ............................................................................................................................................ 44

 

6.4.6

 

2

ND 

F

ORK SHEAR BOLT

 ........................................................................................................................................... 45

 

6.5

 

P

ICKUP SPRINGS REPLACEMENT

 ................................................................................................................................. 46

 

6.6

 

C

LOGGING

 ................................................................................................................................................................. 46

 

7 ADJUSTMENTS ........................................................................................................................................... 47

 

7.1

 

T

ONGUE ADJUSTMENT

 ............................................................................................................................................... 47

 

7.2

 

D

RIVE ADJUSTMENT 

(TIMING) ................................................................................................................................. 48

 

7.2.1

 

F

ORKS

/

CARRIAGE TIMING 

(A) ................................................................................................................................. 48

 

7.2.2

 

T

IMING OF THE KNOTTER

/

NEEDLES WITH THE CARRIAGE 

(B) .................................................................................. 50

 

7.2.3

 

C

HAIN AND BELT TENSION ADJUSTMENT

 ................................................................................................................. 52

 

7.3

 

B

ALE CHAMBER ADJUSTMENT

 .................................................................................................................................... 52

 

7.3.1

 

P

LUNGER GUIDES ADJUSTMENT

 .............................................................................................................................. 52

 

7.3.2

 

B

ALE CHAMBER KNIVES ADJUSTMENT

 .................................................................................................................... 54

 

7.4

 

K

NOTTER ADJUSTMENT

.............................................................................................................................................. 55

 

7.4.1

 

K

NOTTER BRAKE ADJUSTMENT

 ............................................................................................................................... 55

 

7.4.2

 

H

OLDER DISC PRESSURE ADJUSTMENT

 .................................................................................................................... 56

 

7.4.3

 

H

OLDER DISC POSITION ADJUSTMENT

 ..................................................................................................................... 57

 

Summary of Contents for M 60 MINI

Page 1: ...2021 Square Baler M 60 Mini S M 60 Mini M 60 Super 1 ENGLISH USE AND MAINTENANCE MANUAL SQUARE BALER M 60 MINI S M 60 MINI M 60 SUPER SITREX S p A Agricultural Machinery Zona Industriale Viale Grecia 22 06018 Trestina PG Italy Original instructions ...

Page 2: ... 5 6 BALING 32 5 7 MANEUVERS AT THE END OF THE ROW 33 5 8 SETTING UP FOR THE TRANSPORT POSITION 33 5 9 PARKING THE BALER 35 6 MAINTENANCE 36 6 1 MAINTENANCE TABLE 37 6 2 TABLE OF MAINTENANCE EQUIPMENT 39 6 3 TABLE OF MAINTENANCE MATERIALS 39 6 4 SAFETY DEVICE REPLACEMENT 39 6 4 1 FLYWHEEL CLUTCH 40 6 4 2 FLYWHEEL SHEAR BOLT 41 6 4 3 PICKUP CONTROL SHAFT SAFETY DEVICE 42 6 4 4 KNOTTER CONTROL SHEAR...

Page 3: ...TERIALS 70 7 7 PICKUP ADJUSTMENT 71 7 8 PTO SHAFT OVERLOAD CLUTCH ADJUSTMENT 73 7 9 PLUNGER SAFETY CATCH ADJUSTMENT 74 7 10 PTO SHAFT LENGTH ADJUSTMENT 75 7 11 TOOTHED WHEEL ADJUSTMENT 76 7 12 TIRE PRESSURE 78 7 13 BOLT AND NUT TIGHTENING TORQUES 78 8 ACCESSORIES 80 8 1 THIRD WHEEL 81 8 2 THIRD WHEEL WITH BRACKET 82 8 3 PICKUP WHEEL 83 8 4 PICKUP HYDRAULIC CONTROL 84 8 5 DRAWBAR HYDRAULIC CONTROL ...

Page 4: ...he manual is lost or damaged request a copy from the manufacturer or from the dealer Ask all operators to read this manual carefully and to keep it near at hand for prompt consultation Read this manual to ensure that you have a complete understanding of how to use this machine safely correctly and to obtain the best machine performance There are a number of pictographs on the machine It is the ope...

Page 5: ...5 ENGLISH 2 MARKING AND IDENTIFICATION Upon receipt of the machine check the marking Each machine is equipped with a CE nameplate and a declaration of conformity in compliance with Directive 2006 42 EC and subsequent amendments Location of the nameplate Fig 2 1 2 1 Machine nameplate example Fig 2 2 ...

Page 6: ...Use and Maintenance Manual 002 108A of _27 09 2021 Square Baler M 60 Mini S M 60 Mini M 60 Super 6 ENGLISH 2 2 CE certificate example ...

Page 7: ...equirement CV HP 20 25 20 25 20 25 20 25 20 25 20 25 Maximum pickup width cm in 90 95 35 37 105 41 140 54 Weight kg lb 850 1874 900 2000 1000 2205 Overall width cm in 169 66 5 180 71 210 83 Overall width with side wheel mounted behind the pickup cm in 149 58 7 160 63 190 75 Length cm in 395 155 395 155 395 155 Height cm in 135 53 135 53 135 53 Tires 7 00 12 or 195 75 14 165 80 13 7 00 12 or 195 75...

Page 8: ...re Baler M 60 Mini S M 60 Mini M 60 Super 8 ENGLISH 2 4 Machine parts identification Fig 2 3 1 Tongue 2 Chassis 3 Parking stand 4 PTO shaft 5 Flywheel 6 Reduction gear 7 Pickup 8 Wheel 9 Bale chamber 10 Bale chute 11 Forks 12 Plunger 13 Knotter 14 Twine box ...

Page 9: ...or moving before approaching the machine Keep your hands and feet away from moving parts of the machine Always keep in mind the usage and accident prevention rules Therefore for correct use of the machine you must pay attention to the warning signs and signals Before starting any type of work the operator should familiarize himself with the machine its parts and their functions and especially when...

Page 10: ...disengaged the engine is turned off the ignition keys are removed from the ignition and the parking brake is engaged Make sure that the PTO shaft is mounted correctly Make sure that the chains are attached to the PTO shaft protective shield to prevent rotation Before engaging the PTO check that the machine rpm is the same as the tractor PTO rpm max 540 rpm and that the PTO direction of rotation is...

Page 11: ... if the operations described are not carried out correctly they will cause serious injury death or long term risks WARNING WARNING warns that if the operations described are not carried out correctly they may cause serious injury death or long term risks CAUTION CAUTION warns that if the operations described are not carried out correctly they may cause damage to the machine and or injury to person...

Page 12: ...Use and Maintenance Manual 002 108A of _27 09 2021 Square Baler M 60 Mini S M 60 Mini M 60 Super 12 ENGLISH 3 2 Location of safety signs Fig 3 1 ...

Page 13: ...t or mud does not make it difficult to use the controls The machine can be used only if towed by a suitable tractor and controlled by a suitable PTO shaft which is driven by the tractor PTO Any other way of using the machine is strictly prohibited No persons other than the operator are allowed on the tractor No persons or objects may be carried on the equipment During normal operation keep people ...

Page 14: ... modification work must be done following the instructions given in this manual Failure to do so may cause accidents or machine breakdowns 3 Turn off the tractor before doing any work on the pickup 4 Do not put your hands between the casings when closing the rear chamber 5 Keep a safe distance from the machine 6 The casings MUST be closed before starting the machine 7 Maximum rotation speed of the...

Page 15: ... having removed the protective guard with the motor turned off 9 When the machine is parked on soft ground use an additional support underneath the parking stand 10 Warning Chock the wheels when the machine is disconnected from the tractor 11 Indicates the maximum vertical load on the towing eye 12 Keep away from the PTO and PTO shaft when the machine is operating 13 Warning ...

Page 16: ...nce Manual 002 108A of _27 09 2021 Square Baler M 60 Mini S M 60 Mini M 60 Super 16 ENGLISH 14 Maintenance notice 15 Greasing points 16 Anchor points 17 Oil level check 18 Indicates the transport and working positions ...

Page 17: ... there is a lower speed limit this must be followed The machine is not suitable for baling materials that are especially hard inadequately dried or difficult to cut The pressure of any hydraulic accessories must not exceed 220 bar Do not use the PTO at any speed other than 540 rpm The machine is not suitable for working at temperatures above 80 C or below 5 C 3 6 Danger zones There are areas aroun...

Page 18: ... There are shearing cutting and crushing risks therefore the operations must be carried out by qualified personnel and suitable individual protection systems must be used 4 1 Shipping the machine shipment parts and packaging system For a shipment lot of 8 machines or a multiple thereof the shipment is organized as shown in Fig 4 1 below in a 40 foot Hi Cube container For shipment quantities of les...

Page 19: ...e Baler M 60 Mini S M 60 Mini M 60 Super 19 ENGLISH Fig 4 1 Fig 4 2 Some parts that are supplied with the machine can be disassembled these are packed as shown in Fig 4 3 Ref 1 Shear bolts supplied Ref 2 Joint protective casing Ref 3 PTO shaft Ref 4 Manuals ...

Page 20: ...azardous and must be carried out by a qualified person capable of handling heavy and suspended loads There is a risk of serious injury or death therefore keep people not involved in the operations and loose animals outside of the operating range It is necessary to have a lifting hoist of adequate capacity and hooks must be attached to the machine as shown in Fig 4 4 ...

Page 21: ...Remove components 1 5 8 from the crate along with their nuts and bolts Keeping the machine raised off the ground assemble the components making sure that the bolts are securely tightened Set the machine on the ground on a flat surface that is free of obstacles make sure that the parking stand is in the parking position and there are chocks to block the wheels and prevent movement Other parts that ...

Page 22: ...Use and Maintenance Manual 002 108A of _27 09 2021 Square Baler M 60 Mini S M 60 Mini M 60 Super 22 ENGLISH Fig 4 5 ...

Page 23: ...into operation attachment to the tractor transporting the machine setting up for work loading the twine baling adjustments maneuvers at the end of the row setting up for transport parking the machine DANGER While the machine is being used there are danger zones connected with the operations that are being carried out keep objects and people away from these zones There is danger of death serious in...

Page 24: ...pping the machine engaging the parking brake turning off the tractor engine and removing the ignition key When starting the hydraulic jacks are empty and when first activated they can cause sudden movements or parts of the machine to fall Operate them several times using great caution and keeping people away from the machine All movements with the tractor must be made checking to make sure there a...

Page 25: ...e bale chamber is parallel to the ground The eye must be about 30 60 cm from the PTO and the transverse position of the eye must be such that it is from 0 to 5 cm to the right with regard to the axis of the tractor PTO Fig 5 3 Secure the hitch pin with a suitable locking pin keeper pin Incorrect hitching to the tractor subjects the PTO shaft universal joints to abnormal loads and causes the baler ...

Page 26: ...may fall off the machine Check that the parking stand is in the transport position raised and that the hitch is correctly attached Limit the transport speed so as to ensure the stability of the tractor and machine for complete control of the vehicle in usage conditions Fig 5 4 5 4 Setting up for work 1 Place a chock in front of the right wheel 2 Pull the lever to release the drawbar or pull the le...

Page 27: ...Use and Maintenance Manual 002 108A of _27 09 2021 Square Baler M 60 Mini S M 60 Mini M 60 Super 27 ENGLISH Fig 5 5 ...

Page 28: ... Make sure that the shaft remains in connection connected for the right length Check to make sure it is well connected to the tractor PTO and to the machine and that it is not subject to slipping coming loose or jamming in any position DANGER Carry out this operation with the engine off parking brake on and having removed the key from the ignition There is danger of death or serious injury Fig 5 7...

Page 29: ...llow this indication This will prevent the twine from getting tangled while unwinding Arrange the spools and join the ends carefully following what is shown in Fig 5 8 2 Thread the twine as shown in Fig 5 8 To adjust the twine tension see section 7 4 6 3 Tie the ends of the twine to the lower crossbar of the bale chamber Fig 5 8 4 Fully raise the lever 1 which can be seen in Fig 5 10 by turning th...

Page 30: ...Use and Maintenance Manual 002 108A of _27 09 2021 Square Baler M 60 Mini S M 60 Mini M 60 Super 30 ENGLISH Fig 5 8 ...

Page 31: ...Use and Maintenance Manual 002 108A of _27 09 2021 Square Baler M 60 Mini S M 60 Mini M 60 Super 31 ENGLISH Fig 5 9 ...

Page 32: ...y the machine there is danger of death or serious injury With the tractor aligned with the machine and the PTO shaft properly connected engage the tractor PTO 540 RPM at low speeds and bring the press speed to 80 90 strokes per minute Checking the number of strokes is simple just count the number of revolutions of the feeder forks or the number of plunger strokes Drive forward with the tractor so ...

Page 33: ...or damaged by the machine there is danger of death or serious injury ATTENTION The machine maneuvers are different for turning left or right therefore it is necessary to have adequate experience to maneuver the machine CAUTION Turning too tightly causes the tractor wheel to come into contact with the PTO shaft or the tongue avoid this situation because it may cause damage to the machine or injury ...

Page 34: ...Use and Maintenance Manual 002 108A of _27 09 2021 Square Baler M 60 Mini S M 60 Mini M 60 Super 34 ENGLISH Fig 5 11 ...

Page 35: ...e will not move from this position otherwise chock the wheels both in front and behind With the tractor with the engine off the parking brake engaged and the key removed from the ignition wait for the parts to stop moving completely and then remove the PTO shaft Set the PTO shaft on a suitable support so that the shaft and its protective shields are not damaged see Fig 5 12 alternatively remove th...

Page 36: ...m any moving parts Replace the hydraulic components with components having suitable technical specifications Hazardous situations with the risk of death or serious injury may be generated CAUTION Handling parts of the baler Handle all parts with care Do not put hands or fingers between the parts Use Personal Protective Equipment PPE as indicated in this manual including protective eyewear gloves a...

Page 37: ...Use and Maintenance Manual 002 108A of _27 09 2021 Square Baler M 60 Mini S M 60 Mini M 60 Super 37 ENGLISH 6 1 Maintenance Table Fig 6 1 ...

Page 38: ... x Clean bale chamber C x General cleaning x Change oil A x Carriage chamber knife adjustment sect 7 3 2 x Tension chains sect 7 2 3 x x Tension belt sect 7 2 3 x x Check pickup cam 14 x Check brake 16 sect 7 4 1 x Check tire pressure sect 7 12 x x Check tightness of nuts bolts screws sect 7 13 x x x Check carriage chamber knife sect 7 3 2 x Check twine x Check protection systems x x Check that ne...

Page 39: ...eed box Grease Point 15 5 Grease MAX NLGI 2 Point 1 2 3 4 5 7 11 12 13 14 6 Sisal twine 180 200 m kg 7 Nylon twine 350 m kg Table 6 2 6 4 Safety device replacement All parts of the baler are protected by devices designed to interrupt the transmission when irregular operation occurs The machine has the following safety systems Flywheel clutch Flywheel shear bolt Pickup control safety device Knotter...

Page 40: ...esigned to protect the cardan drive shaft It should never slip during normal baler operation The clutch is equipped with a freewheel with pawls that allows the flywheel and the other parts to rotate freely due to the effect of inertia during the PTO stopping stage therefore do not approach the machine during this stage until the parts have fully stopped Fig 6 2 ...

Page 41: ... main gearbox from overloads when this bolt intervenes all the parts operated by the PTO are released from the PTO shaft Its position is indicated by ref 1 Fig 6 3 Before restoring the bolt identify the cause and eliminate it making sure that there are no damaged machine parts Fig 6 3 ATTENTION To increase the life of the shear bolt make sure that it is tight When the bolt breaks wait for the flyw...

Page 42: ...afety device V belt C profile DIN 2211 ref 5 Fig 6 4 The various parts of the pickup are protected from this drive belt This belt ref 5 Fig 6 4 should never slip during normal baler operation It slips when the pickup offers too much resistance It can be adjusted by means of the tensioner ref 8 Fig 27 to adjust it see sect 7 2 3 Fig 6 4 ...

Page 43: ...s bolt no 1 Fig 6 5 is designed to protect the various knotter components when there is excessive resistance in the upward movement of the needles and movement of the knotter ATTENTION Lock the toothed sector lever to avoid engaging the knotter and consequently the needles before doing any maintenance work on the knotter This means locking the lever A Fig 6 4 in the low position as shown in the fi...

Page 44: ...d to protect the 1st feeder fork if there is abnormal resistance It functions when the fork encounters resistance while moving due to having picked up a foreign body an excessive amount of product product that is not sufficiently dried or when the first fork strikes the side of the plunger due to a complete lack synchronization Remove the cause of the break time the fork if necessary and insert th...

Page 45: ...hear bolt Shear bolt M5x55 mm class 8 8 with self locking nut ref 1 Fig 6 7 This bolt breaks when the 2nd fork encounters excessive stress The cause may be a foreign body has been picked up an excessive amount of product insufficiently dried product Remove the cause of the break time the fork and insert the new bolt Fig 6 7 ...

Page 46: ... its fastening screws loosen the bolt ref 2 and replace the spring ref 3 To assemble repeat the operations in reverse order being careful to align the spring and the band in the right position so that the spring does not touch the band while moving Fig 6 8 6 6 Clogging If a large jam occurs disengage the PTO turn off the tractor engage the parking brake remove the key from the ignition and manuall...

Page 47: ...gaged and the key removed from the ignition 7 ADJUSTMENTS 7 1 Tongue adjustment The baler tongue must be adjusted according to the tractor so that the chamber is level with the ground Fig 7 1 The baler tongue has a tow hitch that can be mounted in two positions allowing it to be adapted to the dimensions of the tractor ref 1 Fig 7 1 The tongue can have two possible working positions ref 1 and ref ...

Page 48: ...ket head Allen screws and the fork control gear of the double gear 2 Fig 7 3 2 Move the carriage forward up to the reference position A tips of the carriage in the plane of the fork passage slot and position the crank of the first fork so as to have a distance of about 65 to 95 mm if the fork is mounted with the inclined side towards the bale chamber Fig 7 4 or about 45 to 65 mm if the fork is mou...

Page 49: ...Use and Maintenance Manual 002 108A of _27 09 2021 Square Baler M 60 Mini S M 60 Mini M 60 Super 49 ENGLISH Fig 7 3 Fig 7 4 Fig 7 5 ...

Page 50: ...knotter needles with the carriage B Timing of the knotter needles with the carriage Once the forks carriage timing has been done the timing of the knotter needle with the carriage can be carried out as follows 1 Make the gear 7 idle by removing the chain 1 Fig 7 7 2 Put the needles in the rest position by bringing the needle holder arm 5 Fig 7 7 back to the end of the stroke 3 Engage the knotter b...

Page 51: ...lly timed and is in phase ATTENTION The checking of the timing is facilitated by the presence of colored reference punches on the stationary and moving parts When the timing of the machine is correct these punches must match To eliminate going out of phase due to the slackening of the chains always keep the main chains under tension using the tensioners ref 8 2 Fig 7 7 and lubricating as specified...

Page 52: ...r is mounted on sealed bearings and is guided by steel blades In the bale chamber it slides on adjustable steel guides The lateral adjustment must be made such as to leave a space of 0 5 mm in which the plunger can move Despite the minimal play the plunger must not be stopped in its stroke This adjustment should be done rarely unless it is noted that the plunger has too much play To obtain the cor...

Page 53: ...e guide is fixed and is fastened to the bale chamber with screws Any excessive play that occurs between the plastic slide block 6 Fig 7 8 and the aforementioned guide is compensated by moving the slide block in question by means of adjustment and fastening screws so that there is a maximum play of not more than 0 5 mm In the same way it is necessary to make adjustments to compensate for any play p...

Page 54: ... bales and to avoid frequent breakage of the shear bolt on the flywheel The distance between the knife fastened to the bale chamber and the movable knife fastened to the plunger should be 0 8 1 5 mm This play must be as little as possible but such as to allow free movement of the plunger in the bale chamber After having checked the adjustment of the carriage side guides see sect 7 3 1 for further ...

Page 55: ...make the motion of the knotter uniform during the tying cycle and to hold it still when it is not working The adjustment is done by turning the adjustment screw to increase or decrease the compression on the spring 3 Fig 7 11 The reference measure H 25 mm ATTENTION do not fully compress the spring as this will stop the movement of the knotter and possibly cause the breakage of the shear bolt Fig 7...

Page 56: ...ment must be blown out and cleaned at least once a day to avoid the clogging and jamming of parts that may prevent them from functioning properly for example the crescents control shaft the straw trap pawls etc ATTENTION If the knotter is uncovered during use the operator must be very careful to avoid any possible risk Fig 7 12 Make this adjustment with 1 3 1 2 of a turn for each attempt The press...

Page 57: ... blow with a hammer in the direction of the pin where it moves in order to release the worm gear 4 Fig 7 13 which is held in place by a conical connection Place the holder disc in the position described above and illustrated in Fig 7 13 Turn the worm gear 4 Fig 7 13 counterclockwise until it comes into contact with the gear 5 Fig 7 13 to eliminate any play in the adjustment Secure on its conical a...

Page 58: ...Use and Maintenance Manual 002 108A of _27 09 2021 Square Baler M 60 Mini S M 60 Mini M 60 Super 58 ENGLISH Fig 7 13 ...

Page 59: ...n the side of the needle and the knotter frame must be 0 5 to 1 mm ref C Fig 7 13 i e the needle must almost touch the knotter frame Fig 7 13 This adjustment is usually made with the needle arm in neutral bending the needle itself 3 Needle height adjustment When the needle is at the upper end of the stroke the distance between the lower side of the needle and the bottom of the notch of the holder ...

Page 60: ... 3 Fig 7 15 and their pins must be the minimum needed to allow them to move freely In the rest position the tips of the twine guide cams must be in line with the edges of the passage holes for the twine carried by the needles with a maximum tolerance of 2 mm towards the inside ref G1 Fig 7 15 Fig 7 15 To adjust this tighten or loosen the lug 2 Fig 7 16 with respect to the control rod 1 Fig 7 16 ...

Page 61: ...ing of the needle the minimum distance between the tip of the twine guide cam and the inner side of the needle must be 2 3 mm ref G2 Fig 7 16 If the needle height adjustment made as indicated in section 7 4 4 does not allow the above distances from the crescents to be complied with the previous needle height adjustment will have to be corrected Fig 7 16 ...

Page 62: ...4 6 Twine tension adjustment Each twine must come out of the clamp ref 1 Fig 7 17 when subjected to a force F1 2 3 kg Fig 7 17 and must run along its path outside the needle when subjected to a force F2 10 14 kg Fig 7 17 If necessary adjust the pressure of the clamp 1 Fig 7 17 with the screw 2 Fig 7 17 Fig 7 17 ...

Page 63: ...jected to a force between 5 and 10 kg If necessary tighten or loosen the spring ref 2 Fig 7 18 ATTENTION The twine knotter compartment must be cleaned see Table 6 1 to avoid the clogging and jamming of parts that may prevent them from functioning properly for example the crescents control shaft the straw trap pawls etc ATTENTION If the knotter is uncovered during use the operator must be very care...

Page 64: ...n movement the tongue must go beyond the tip of the billhook by no less than 6 mm and no more than 12 mm ref L Fig 7 20 To check the adjustment of the ejector arms and to sharpen the knives remove the bolts ref 16 Fig 7 19 from the knotter assembly concerned and lift it upward as shown with the right knotter Fig 7 19 This operation must be done with the needles in the rest position When the knotte...

Page 65: ...Use and Maintenance Manual 002 108A of _27 09 2021 Square Baler M 60 Mini S M 60 Mini M 60 Super 65 ENGLISH Fig 7 19 Fig 7 20 ...

Page 66: ...roving the shape and size of the bale that we will describe below 7 5 1 Bale length adjustment Adjustments are made with the adjustment screw ref 3 Fig 7 21 after loosening the lock nut For shorter bales screw in the adjustment screw moving it upward For longer bales unscrew the adjustment screw moving it downward The length of the bales can vary from 40 to 130 cm Fig 7 21 ...

Page 67: ...of the bale chamber looking like that in Fig 7 23A i e the bales are longer fuller on the outer side of the bale chamber the teeth of the first fork must be assembled as shown in Fig 7 22 ref P1 with the slanted side of the fork facing the bale chamber It is rotated by removing the screws 3 Fig 7 22 This adjustment is necessary mainly when baling short product B If the bales come out of the bale c...

Page 68: ...P3 Fig 7 23 This adjustment is necessary mainly when baling long product These adjustments allow the shifting of the first fork towards the left side of the bale chamber bringing the material into the area with less material Turn the flywheel by hand to check that all components move freely Carry out this check using the utmost caution there is a danger of serious injury Fig 7 23 ...

Page 69: ...the cranks 6 Fig 7 24 screwing in the cranks brakes the outgoing material more and increases the density of the bale To further increase the density straw trap wedges 3 Fig 7 24 are inserted into the appropriate holes in the bale chamber ref 5 Fig 7 24 When there is humidity in the evening and at night the pressure applied must be reduced by unscrewing the cranks 6 Fig 7 29 The operator will learn...

Page 70: ...in sect 7 5 2 for the second fork the adjustments are described in the following paragraphs 7 6 1 Standard adjustment The standard position in which the machine is shipped is indicated in sect 7 2 1 7 6 2 Adjustment for particular materials This timing is valid only for the M60 SUPER For long and tough materials it is recommended that the 2nd fork be timed with the 1st as indicated in Fig 7 25 or ...

Page 71: ... 6 5 The pickup has two positions 1 Transport position in this position it is possible to move the lever 2 Fig 7 27 forward and lock it in place with the retainer 3 This ensures that the pickup remains in the raised position during transport 2 Working position by lifting the retainer 3 and moving the lever 2 the pickup is allowed to move downwards in order to collect the material to be baled The c...

Page 72: ...position aligned with the side transport position so that it protrudes laterally to the right working position On the right side of the pickup there is the roll bar 6 Fig 7 27 which is positioned as shown in ref A Fig 7 27 for transport and is positioned as shown in ref B Fig 7 27 for working In the working position moved to the right it conveys the material towards the pickup springs allowing the...

Page 73: ...should never be fully tightened If the clutch plates are in good condition the correct height H should be 46 9 mm A clutch that is too tight lower H causes it to act at a torque that is too high with the possible breakage of the drive components A clutch that is too loose greater H causes it to act at a torque that is too low causing it to slip continuously It is not possible to work in this condi...

Page 74: ...y timed during the return movement of the needles the tips of the needles and the stop pawl are flush with the lower edge of the bale chamber while the distance B between the carriage striker and the pawl is 9 11 cm Fig 7 29 To adjust the position of the pawl turn the nuts 3 Fig 7 29 WARNING Never disconnect the PTO until the feeder and the compressing parts pickup forks plunger have come to a com...

Page 75: ...t The length of the PTO shaft can be reduced if necessary more specifically the protective shields and the two pipes that transmit the motion must be cut by the same amount The minimum and maximum measurements that the shaft can support are indicated in Figure 7 30 See the PTO shaft manual for further information regarding safety Fig 7 30 ...

Page 76: ...e starting position In this operation it is necessary to adjust the position of the toothed wheel so that there is a minimal play of 2 5 3 mm throughout its downward stroke indicated by X in Fig 7 32 Operation D Fig 7 32 the toothed sector rests against the screw 4 Fig 7 32 blocks the rotation of the knotter shaft 6 by means of the lug 2 in contact with the stop 3 Fig 7 32 the making of a new bale...

Page 77: ...Use and Maintenance Manual 002 108A of _27 09 2021 Square Baler M 60 Mini S M 60 Mini M 60 Super 77 ENGLISH Fig 7 32 ...

Page 78: ...b ft N m lb ft N m lb ft N m lb ft M10 57 42 82 60 24 17 45 33 M12 100 74 143 105 41 30 79 38 M14 159 117 227 168 66 48 125 92 M16 248 183 354 261 102 75 195 144 M18 352 260 487 359 145 107 268 198 M20 500 369 690 509 206 152 380 280 M24 865 638 1195 882 357 263 657 485 Metric flanged hex head nuts and bolts Nominal Size Class CL 8 8 bolt and Class CL 8 nut Class CL 10 9 bolt and Class CL 10 nut F...

Page 79: ...urer s mark 2 Strength class Metric hex nut metric hex locknut Class CL 05 or higher 1 Manufacturer s mark 2 Clockwise type markings indicate the property class and may include the manufacturer s identification if applied Example property class marks at 240 shown in the eight o clock position indicate a property class 8 and the 300 marks at ten o clock The clock position indicates a property class...

Page 80: ... Mini M 60 Super 80 ENGLISH 8 Accessories The accessories supplied are shown in Fig 8 1 In detail 1 Third wheel 2 Third wheel with bracket 3 Pickup wheel 4 Hydraulic pickup lift 5 Hydraulic tongue adjustment 6 Wide angle PTO shaft 7 Long chute and trailer hitch 8 Lights kit Fig 8 1 ...

Page 81: ...Super 81 ENGLISH 8 1 Third Wheel This provides support on the ground behind the swath so that the pickup and the entire machine follow the ground and are not affected by holes in the ground It is mounted on the same bracket as the right wheel 1 Fig 8 2 and the related bolts 2 Fig 8 2 Fig 8 2 ...

Page 82: ...2 108A of _27 09 2021 Square Baler M 60 Mini S M 60 Mini M 60 Super 82 ENGLISH 8 2 Third wheel with bracket This has the same function as the previous wheel but it is positioned more centrally and is assembled to the frame Fig 8 3 ...

Page 83: ...is wheel is mounted on the side of the pickup and keeps it raised above the ground at an adjustable height When working on uneven ground the pickup follows the contour of the ground avoiding the contact of the pickup springs with the ground too great of a height above the ground leaving uncollected material in the field Fig 8 4 ...

Page 84: ...ssory for lifting the pickup It allows the movement to be activated by means of a single acting jack which under pressure from the tractor distributor raises the pickup and puts it in the transport position The lifting speed can be adjusted by means of the valve 1 Fig 8 5 The pickup can be lowered to the working position by releasing the pressure with the control lever on the tractor ...

Page 85: ...ed on the tractor It is mounted between the front of the chamber and the drawbar When it is first used there is some air remaining inside the circuit and sudden and uncontrolled movements of the jack can occur keep well away from the moving parts and operate with caution Attention before operating the jack deactivate the lock lever by inserting the cotter pin 1 Fig 8 6 In this way the position of ...

Page 86: ...i S M 60 Mini M 60 Super 86 ENGLISH Fig 8 6 8 6 Wide angle PTO shaft Compared to the PTO shaft supplied this shaft able to work at greater angles allowing maneuvers at the headland with a tighter turning radius facilitating maneuvers Replaces the standard PTO shaft Fig 8 7 ...

Page 87: ...iler hitch Fig 8 8 This allows the bales to be conveyed onto a trailer attached to the special drawbar It replaces the chute supplied with the machine The drawbar cannot be used for road transport Use great caution when maneuvering in the field Assemble parts 1 2 6 8 Fig 8 8 as shown in the figure using the bolts 3 4 5 7 9 Fig 8 8 ...

Page 88: ...r 88 ENGLISH 8 8 Lights kit The lights kit allows you to duplicate the tractor lights providing machine visibility in dark conditions The assembly is shown in Fig 8 9 with the relative bolts The kit is connected to the tractor via a 7 pole male plug conforming to ISO 1724 voltage 12 V DC Fig 8 9 ...

Page 89: ... the hydraulic cylinder rods that remain exposed must be carefully protected with a layer of grease Replace worn or damaged parts Touch up paint defects and spray a rust inhibitor on the exposed spots Store the machine in a dry environment that is protected from weather and guarded or locked to prevent access to the machine for those who are not authorized to use it Inflate the tires Make a list o...

Page 90: ...ed Increase the PTO rpm 80 90 Adjust knives Sect 7 3 1 Remove objects Adjust pickup Sect 7 7 Dry the material Adjust the density Sect 7 5 3 Adjust the pawl Sect 7 9 Replace the bushings and the bolt Install bolt with suitable specifications Sect 6 4 2 Adjust needles brake Sect 7 4 1 Adjustment Sect 7 11 Knotter shear bolt breakage The needles strike an obstacle Bent or displaced needles strike aga...

Page 91: ... the foreign object Allow the material to dry properly Time the machine Sect 7 2 1 2nd Fork bolt breakage Presence of objects in the material being picked up Material not dried Incorrect timing Remove the foreign object Allow the material to dry properly Time the machine Sect 7 2 1 Clogging Excessive speed Swath too big Slow PTO rotation speed 1st fork 2nd fork bolt breakage Reduce the forward spe...

Page 92: ...bstruction Clean the pickup Remove foreign material Straighten replace the pickup springs Sect 6 5 Table 11 1 11 2 TWINE KNOTTER MALFUNCTIONS Some tying defects can result from incorrect use of the baler for example Too fast or too slow work pace Excessive or insufficient compression of the product Irregular feeding product too wet or too dry Irregular tying twine thickness In addition with wear s...

Page 93: ...Use and Maintenance Manual 002 108A of _27 09 2021 Square Baler M 60 Mini S M 60 Mini M 60 Super 93 ENGLISH ...

Page 94: ...e disc does not apply enough pressure The bales are too loose Sharpen the knife or replace it if necessary Adjust the holder disc Sect 7 4 2 Adjust the bale density Sect 7 5 3 FIG C The knots don t slide out from the knotter billhook The ejection tongue does not adhere to the knotter billhook The knife holder arm does not come out of the knotter billhook There is too much pressure on the tongue 1 ...

Page 95: ...ctor arm is too close and is not perfectly centered at the back of the knotter billhook The ejector arm must brush lightly and uniformly against and be centered at the back of the knotter billhook Sect 7 4 8 Table 11 2 12 END OF LIFE Separate the recyclable parts from the non recyclable parts Dispose of the machine according to the laws in force in the country of use 13 WARRANTY Check upon deliver...

Page 96: ...that is not in compliance with the aforementioned warranty The manufacturer cannot be held liable for consequential damages This warranty supersedes any and all other warranties expressed or implied and any other obligations of the manufacturer NOTE ALL WARRANTY WORK OR REPAIRS MUST BE APPROVED BY THE MANUFACTURER BEFORE COMMENCING WORK ANY WORK OR REPAIRS CARRIED OUT PRIOR TO APPROVAL MAY NOT BE ...

Page 97: ...Use and Maintenance Manual 002 108A of _27 09 2021 Square Baler M 60 Mini S M 60 Mini M 60 Super 97 ENGLISH NOTES ...

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