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1

1.1 

INTRODUCTION

The 

“PLANET SUPER 4 F.S.”

wall  hung boi-

lers with D.H.W. storage tank allow a variety

of  requests  to  be  met  thanks  to  the  abun-

dance  of  water  which  the  capacious  tank

unit  makes  available  and  thanks  also  to  an

electronic  management  and  control  system

via a microprocessor. They are designed and

built  in  compliance  with  European  directives

90/396/EEC,  89/336/EEC,  73/23/EEC,

92/42/EEC  and  the  European  norms  EN

483  -  EN  625.  They  may  be  fuelled  by  natu-

ral  gas  (methane)  and  butane  gas  (G30)  or

propane (G31).

Follow the instructions given in this manual

for  the  correct  installation  and  perfect

functioning of the apparatus. 

1

DESCRIPTION OF THE BOILER 

1.2DIMENSIONS

600

600

850

80

65

65 65

250

85 90

CA

CS

85

57

5

76

0

79

7

S1/S2

R E U M G

Fig. 1

CONNECTIONS
R

C.H. return

22 mm

Compression

M

C.H. flow

22 mm

Compression

G

Gas connection 

15 mm

Compression

E

D.H.W. inlet

15 mm

Compression

U

D.H.W. outlet

15 mm

Compression

S1/S2 Safety valves discharge
CS

Coaxial pipe ø 60/100

1.3

TECHNICAL FEATURES

*

Flow calculated with a fixed temperature on the D.H.W. potentiometer of 60 °C for a maximum period of 10 minutes.

**

The gas flow refers to the inferior calorific value in standard conditions of 15°C - 1013 mbar

4 F.S.

Heat output

Nominal

kW

29.0

Btu/h

98,950

Minimum

kW (Btu/h)

11.4 (38,900)

D.H.W. heat output

Nominal

kW (Btu/h)

29.0 (98,950)

Heat input

Nominal

kW

31.6

Btu/h

107,800

Minimum

kW (Btu/h)

13.5 (46,050)

Class NOx

3

Water content

l

13

Expansion vessel

Capacity/Preloading pressure

l/bar 

8/1 

C.H. setting range

°C

40÷80

D.H.W. setting range

°C

10÷60

D.H.W. production

Tank unit capacity

l

50

D.H.W. flow rate EN 625*

l/min

15.6

Contin. D.H.W. flow rate (

t 30°C)

l/h

810

D.H.W. expansion vessel

l

2.5

Tank unit maximum water head 

bar

7

Recovery time from 25 to 55°C

min

3’40”

Absorbed power consumption

W

180

4 F.S.

Electrical protection grade

IP X4D

Maximum water head

bar

3

Maximum temperature

°C

85

Smokes temperature

°C

138

Smokes flow

gr/s

17.9

Category

II

2H3+

Type

C

12-32-42-52-82

Shipping weight

kg

104

Main gas nozzles

Quantity

15

Natural gas

ø mm

1.30

G30 - G31

ø mm

0.76

Gas flow **

Natural gas

m

3

/h

3.34

Butane (G30)

kg/h

2.49

Propane (G31) LPG

kg/h

2.45

Burner gas pressure 

Natural gas

mbar

2.2÷11.3

Butane (G30)

mbar

5.5÷28.9

Propane (G31) LPG

mbar

7.3÷36.2

Gas supply pressure

Natural gas

mbar

20

Butane (G30)

mbar

30

Propane (G31) LPG

mbar

37

Summary of Contents for Planet Super 4 F.S.

Page 1: ...Planet Super 4 F S Installation Servicing Instructions GB...

Page 2: ...itted and adjusted Has the system and boiler been flushed Is the system and boiler full of water and the correct pressure showing on the pressure gauge Are the Auto Air Vent open Has the pump been rot...

Page 3: ...tiometer of 60 C for a maximum period of 10 minutes The gas flow refers to the inferior calorific value in standard conditions of 15 C 1013 mbar 4 F S Heat output Nominal kW 29 0 Btu h 98 950 Minimum...

Page 4: ...Magnesium anode 19 D H W safety valve 21 D H W expansion vessel 22 D H W tank drain cock 23 Water pressure transducer 24 C H safety valve 25 D H W cock 26 C H return cock 27 C H flow cock 28 Gas cock...

Page 5: ...designed and con structed specifically for this purpose An existing cupboard or compartment may be used provided it is modified accordingly Where installation will be in an unusual location special p...

Page 6: ...e case of bathroom installations for domestic boilers where the point of connection to the mains MUST be outside of the bathroom 2 7 WATER SYSTEMS GENERAL This appliance is designed for connection to...

Page 7: ...t access to the outside wall 3 2 1 Flue air duct lengths Determine whether an extension duct is required with reference to the flue lengths information given in Table 3 If no extension ducts are requi...

Page 8: ...l kit is used A wall liner 127 mm 5 in internal diam eter 500 mm 19 in long is available as an optional extra for use when fitting the flue air duct from inside the build ing or where it is required t...

Page 9: ...building or in cold indoor environments insulation is necessary to prevent burner ignition failure In such cases provide for con densate drainage If a segment of the flue passes through a flammable w...

Page 10: ...ing from the failure to pro vide for proper earthing of the appliance 3 7 1 Room stat connection To gain access to the TA CR SE SB J2 electronic board connector remove the control panel cover and conn...

Page 11: ...coil EV2 Gas valve coil EA Ignition electrode ER Sensing electrode TS 100 C safety stat PF Smoke pressure switch V Fan TPA Water pressure transducer PI C H pump PB D H W pump SE External sensor TA Ro...

Page 12: ...fety Functions Delivery temperature control guided by the atmospheric conditions taking into account the dynamics of the building Delivery temperature control guided by atmospheric conditions with inf...

Page 13: ...e influence must be increased If the ambient temperature is around the pre set value control oscillation the influence must be reduced Note If the ambient temperature influence constant is set at 0 th...

Page 14: ...y programmable input terminals 3 and 4 of the socket allows three different functions to be activated The parameter has the following significance 1 If an external sensor is connected the display will...

Page 15: ...ical pause by the burner of around 90 seconds both at the beginning when the plant is cold and in the subsequent startings This is so to avoid ignitions and switching off with very short intervals tha...

Page 16: ...nition a continuous jump spark from the electrode is noted despite the burner being lit After 10 sec onds the sparking stops the burner goes off and the block signal lights up The cable of the detecto...

Page 17: ...WITH ZONE VALVES CIRCUIT WITH ZONE PUMPS Pump cable J2 connector NOTE Relays are used only if the zone valves have no microswitches NOTE Replace the C H pump with the optional connecting pipe code 80...

Page 18: ...to the values indicated in Table 6 The setting of the gas pressure at minimum and maximum values is carried out by SIME variations are dis couraged Only in the passing from one type of gas supply meth...

Page 19: ...e turn the nut clockwise Turn off and turn on the boiler a few times whilst keeping the hot water cock constantly open to verify that the pres sure corresponds to the values given in Table 6 After hav...

Page 20: ...he expansion vessel is pre filled to a pressure of 0 8 1 bar 5 6 CLEANING AND MAINTENANCE Carry out the cleaning of the generator in the following way Remove the electricity supply to the boil er and...

Page 21: ...at the radiator valves or eventual zone valves are open The test may be carried out also during hot water functioning To do so it is enough after having activated the chimney sweep function to take so...

Page 22: ...40 5 828 50 4 161 60 3 021 70 2 229 80 1 669 6 9 Printed Circuit Board Re hang control panel as described in 5 6 1 Remove control panel cover Pull of the potentiometer knobs Remove all connections to...

Page 23: ...ot tap to clear the air from DHW pipe work Check for water soundness 7 2 Commissioning Turn the rotary switch to the summer posi tion Check gas pressures as described in 5 2 Allow cylinder to achieve...

Page 24: ...et 17x24x2 58 6120511 Nipple 3 4 x3 4 OT 59 6216008 D H W storage tank outlet pipe 60 6017210 Manual air vent 1 4 61 6227614 Pipe connecting D H W expans vessel 62 6124808 Circulating pump Grundfos UP...

Page 25: ...Fan 37 6229220 Fan mounting plate Position Code Description 38 6235800 Venturi pressure nipple 39 6235804 Pressure test nipple M6 40 6229101 Smoke pressure switch bracket 41 6225710 Air pressure switc...

Page 26: ...l supporting bracket 94 6281600 Control panel 95 6273200 Guidelight 12 ways out 96 6273201 Guidelight 6 ways out 97 6230682 Main PCB with ignition 98 6201501 Trimmer spindle 5 Position Code Descriptio...

Page 27: ......

Page 28: ...Cod 6258912 Documentation Dpt Sime Ltd Unit D2 Enterprise Way Bradford Road Bradford West Yorkshire BD10 8EW Tel 0870 9911114 Fax 0870 9911115 www sime ltd uk e mail enquiries sime ltd uk...

Page 29: ...Planet Super 4 F S User Instructions GB...

Page 30: ......

Page 31: ...e is displayed on the scale of the red leds from 40 80 C Regulation of the C H temperature is carried out by acting on the heating knob The set temperature is shown on the scale of the red leds from 4...

Page 32: ...system until the green led 1 bar lights up If all the leds are off call the authorised technical staff Safety stat interception fig 5 If the safety stat intercedes the red led 35 C intermittently ligh...

Page 33: ...ss h to change the hour on the display or m to change the minutes To set the day press the 1 7 button until the arrow is pointing to the correct day 1 Monday 7 Sunday Setting the program The time cloc...

Page 34: ...e load hot water Fig 11 Fig 9 Deleting one or more programs fig 8 The on and off time must be deleted for each program to be deleted Set selector 2 to position P Select the desired program with button...

Page 35: ...the fol lowing list of items one after the other are displayed The thermosensor continues to function independently of the display Day hour room temperature External temperature D H W temperature Thi...

Page 36: ...water at reduced level To have access to the reduced D H W temperature parameter press the and keys at the same time for at least 5 seconds and then go along the entered lines with the key until para...

Page 37: ...perature of the D H W tank is regulated to the value set with user parameter n 3 In the reduced areas of heating the temperature of the D H W tank is regulated to the value set with parameter n 61 of...

Page 38: ...Vacation period 1 10 18 Vacation function To enter the number of days of absence In the display the vacation symbol will be shown on the left the day of activa tion 1 Monday 7 Sunday and on the right...

Page 39: ...water pressure Restore functioning by filling the boiler System overpressure Call the authorised technical staff for assistance Safety stat interception Call the authorised technical staff for assist...

Page 40: ...Cod 6258913 Documentation Dpt Sime Ltd Unit D2 Enterprise Way Bradford Road Bradford West Yorkshire BD10 8EW Tel 0870 9911114 Fax 0870 9911115 www sime ltd uk e mail enquiries sime ltd uk...

Page 41: ...Planet Super 4 W M...

Page 42: ...as a correct by pass been fitted and adjusted Has the system and boiler been flushed Is the system and boiler full of water and the correct pressure showing on the pressure gauge Are the Auto Air Vent...

Page 43: ...ditions of 15 C 1013 mbar Differential measure between the pressure upstream of the gas valve and the depression in sealed chamber 30 60 BF Heat output Nominal kW 11 6 29 5 Btu h 39 600 100 650 Minimu...

Page 44: ...cock optional 19 C H return cock optional 20 C H flow cock optional 21 D H W cock optional 22 D H W tank drain cock 23 D H W sensor SB 24 85 C limit stat 25 Magnesium anode 26 Filling cock 27 Non retu...

Page 45: ...designed and con structed specifically for this purpose An existing cupboard or compartment may be used provided it is modified accordingly Where installation will be in an unusual location special p...

Page 46: ...installations for domestic boilers where the point of connection to the mains MUST be outside of the bathroom 2 7 WATER SYSTEMS GENERAL This appliance is designed for connection to sealed central heat...

Page 47: ...meter with a 1 mm wall thickness 3 3 1 Flue air duct lengths Determine whether an extension duct is required with reference to the Z dimen sion shown in fig 8 Alternatively max flue lengths informa ti...

Page 48: ...EM IS TO BE TREATED IN THE FOLLOWING CASES Very extensive system with high con tents of feedwater Frequent addition of makeup water into the system Should it be necessary to empty the sys tem either p...

Page 49: ...an horizontal outlet 3 7 3 Roof outlet coaxial duct The roof outlet terminal L 1280 cannot be shortened and the positioning of the tile dis tances must be no less than 600 mm from the discharge termin...

Page 50: ...mm fig 16 The accessories necessary for this type of discharge and some of the other type of systems that it is possible to use are shown in fig 16 By utilising the doubler fitting 7 fig 17 it is pos...

Page 51: ...s flow splitting unit with take off points code 8093000 2a 90 elbow MF code 8077404 2b Isolated 90 elbow MF code 8077408 3a Extension L 1000 code 8077303 3b Isolated extension L 1000 code8077306 4 Int...

Page 52: ...with sections of 0 25 square mm and for lengths greater than 50 m use cables with sections of 0 5 square mm First of all assemble and cable the socket 2 and then insert the apparatus that will start...

Page 53: ...heric conditions taking into account the dynamics of the building Delivery temperature control guided by atmospheric conditions with influence of ambient temperature Ambient temperature control only A...

Page 54: ...ature from the pre set value remains high during the entire day the influence must be increased If the ambient temperature is around the pre set value control oscillation the influence must be reduced...

Page 55: ...y programmable input terminals 3 and 4 of the socket allows three different functions to be activated The parameter has the following significance 1 If an external sensor is connected the display will...

Page 56: ...d the boiler is ready to function with METHANE with the connector connected with LPG Connector ANN RIT 5 fig 22 The electronic panel is programmed in heating phase with a technical pause by the burner...

Page 57: ...circuit Red led flashing in case of C H safety valve interception Red led flashing lack of communication with the Logica Remote Control Red led on ignition failure Turn the selector CR OFF EST INV UN...

Page 58: ...ll in electricity the burner is immediately arrested once the electricity is restored the boiler will automatically restart 4 4 SMOKE PRESSURE SWITCH The switch with a fixed setting 3 5 4 5 mm H2O is...

Page 59: ...ations are dis couraged Only in the passing from one type of gas supply methane to another butane or propane is a change in the working pressure allowed It is essential that this operation is car ried...

Page 60: ...he nut clockwise Turn off and turn on the boiler a few times whilst keeping the hot water cock constantly open to verify that the pres sure corresponds to the values given in Table 6 Reconnect the ele...

Page 61: ...mp tied of water Unscrew the union that connects the expansion vessel and the screw that release it from its bracket Before beginning to fill the system make sure that the expansion vessel is pre fill...

Page 62: ...intenance of the gen erator is carried out annually 4 7 1 Chimney sweep function To carry out the verification of combustion in the boiler turn the selector and stop on the position until the yellow l...

Page 63: ...64 65 66 Value 5 6 C 15 16 C 0 14 15 70 80 C 7 5 C min 0 0 0 0 immaterial 0 0 1 0 0 0 immaterial WITH EXTERNAL TEMPERAT SENSOR WITHOUT EXTERNAL TEMPERAT SENSOR Function 15 51 52 53 54 55 56 57 58 59 6...

Page 64: ...ng pump UPS 15 50 D H W 6124808 7 Circulating pump UPS 15 60 C H 6124806 8 Air pressure switch 6225710 9 Sensing electrode 6235916 10 Ignition electrode 6235915 KEY DESCRIPTION MAKER S PT NO 11 D H W...

Page 65: ...carried out by acting on the heating knob The set temperature is shown on the scale of the red leds from 40 80 C To guarantee an always optimal output from the generator it is advised not to go below...

Page 66: ...g act on the filling cock until the green led 1 bar lights up Once filled close the filling tap If all the leds are off call the authorised technical staff Safety stat interception fig 5 If the safety...

Page 67: ...acing the selector on the or posi tion obviously without consequent con trol of the room temperature The functioning instructions are inside the lid fig 8 Every setting or modifica tion is displayed a...

Page 68: ...the fol lowing list of items one after the other are displayed The thermosensor continues to function independently of the display Day hour room temperature External temperature D H W temperature Thi...

Page 69: ...water at reduced level To have access to the reduced D H W temperature parameter press the and keys at the same time for at least 5 seconds and then go along the entered lines with the key until para...

Page 70: ...mperature of the D H W tank is regulated to the value set with user parameter n 3 In the reduced areas of heating the temperature of the D H W tank is regulated to the value set with parameter n 61 of...

Page 71: ...riod 1 10 18 Vacation function To enter the number of days of absence In the display the vacation symbol will be shown on the left the day of activa tion 1 Monday 7 Sunday and on the right the number...

Page 72: ...re Restore functioning by acting on the filling cock of the boiler fig 4 System overpressure Call the authorised technical staff for assistance Safety stat interception Call the authorised technical s...

Page 73: ...d in depth technical training courses FREE LUNCH Certificate on completion of the course Please fill in the form below for more details Combination Boilers Name Address Postcode Tel No Company Please...

Page 74: ......

Page 75: ......

Page 76: ...nderie Sime S p A via Garbo 27 37045 Legnago Vr Tel 0442 631111 Fax Serv Commerciale Italia 0442 631291 Fax Serv Tecnico 0442 631292 Tel 39 0442 631111 Export Division fax number 39 0442 631293 Sime S...

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