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2.1

STATUTORY REQUIREMENTS

GAS  SAFETY  (INSTALLATION  AND  USE)

REGULATIONS  (as  amended).  It  is  the  law

that all gas appliances are installed by a reg-

istered  person,  in  accordance  with  the

above  regulations.  Failure  to  install  appli-

ances correctly could lead to prosecution. It

is in your own interest, and that of safety, to

ensure that the law is complied with.

In  addition  to  the  above  regulations,  this

appliance  must  be  installed  in  accordance

with the current IEE Wiring Regulations (BS

7671),  Local  Building  Regulations,  the

Building Standards (Scotland) (Consolidation)

Regulations,  Byelaws  of  the  local  water

undertaking,  and  Health  and  Safety

Document  No  635  ‘The  Electricity  at  Work

Regulations 1989’. 

It should also be in accordance with the rel-

evant recommendations in the current edi-

tions of the following British Standards and

Codes  of  Practice:  BS5449,  BS5546,

BS5440:1,  BS5440:2,  BS6798,  BS6891,

and  BG.DM2,  BS7074,  and  BS5482  for

propane installations.

Manufacturer’s instructions must NOT be

taken  in  any  way  as  over-riding  statutory

obligations.

2.2

BOILER POSITION

In siting the combination boiler, the following

limitations MUST be observed:

– The  boiler  is  not  suitable  for  external

installation.  The  position  selected  for

installation should be within the building,

unless otherwise protected by a suitable

enclosure,  and  MUST  allow  adequate

space  for  installation,  servicing,  and

operation  of  the  appliance,  and  for  air

circulation around it (section 2.4).

– This  position  MUST  allow  for  a  suitable

flue termination to be made. The combi-

nation  boiler  must  be  installed  on  a  flat

vertical wall which is capable of support-

ing the weight of the appliance, and any

ancillary equipment.

– If the combination boiler is to be fitted in

a timber framed building it should be fit-

ted  in  accordance  with  the  British  Gas

publication Guide for Gas Installations In

Timber  Frame  Housing,  Reference

DM2. If in doubt, advice must be sought

from the gas supplier.

– If  the  appliance  is  installed  in  a  room

containing a bath or shower, any electri-

cal switch or control utilising mains elec-

tricity must be so situated that it cannot

be  touched  by  a  person  using  the  bath

or  shower.  Attention  is  drawn  to  the

requirements of the current I.E.E. Wiring

Regulations  (BS  7671),  and  in  Scotland

the  electrical  provisions  of  the  Building

Regulations applicable in Scotland.

– A  compartment  used  to  enclose  the

appliance  MUST  be  designed  and  con-

structed specifically for this purpose. An

existing  cupboard,  or  compartment,

may  be  used  provided  it  is  modified

accordingly.

– Where  installation  will  be  in  an  unusual

location, special procedures may be nec-

essary. BS6798 gives detailed guidance

on this aspect.

2.3

FLUE TERMINAL POSITION

Detailed  recommendations  for  flue  installa-

tion  are  given  in  BS5440:1.  The  following

notes are for general guidance:

– The boiler MUST be installed so that the

terminal is exposed to the external air.

– It  is  important  that  the  position  of  the

terminal  allows  free  passage  of  air

across it at all times.

– It is ESSENTIAL TO ENSURE, in practice

that  products  of  combustion  discharg-

ing  from  the  terminal  cannot  re-enter

the building, or any other adjacent build-

ing, through ventilators, windows, doors,

other  sources  of  natural  air  infiltration,

or  forced  ventilation/air  conditioning.  If

this does occur, the appliance MUST be

turned  OFF  IMMEDIATELY  and  the  gas

supplier consulted.

– The  minimum  acceptable  dimensions

from  the  terminal  to  obstructions  and

ventilation openings are specified in fig. 4.

– If the terminal discharges into a path-

way  or  passageway  check  that  com-

bustion  products  will  not  cause  nui-

sance  and  that  the  terminal  will  not

obstruct the passageway.

– Where the lowest part of the terminal is

fitted  less  than  2  m  (78  in)  above

ground, above a balcony or above a flat

roof  to  which  people  have  access,  the

terminal  MUST  be  protected  by  a  pur-

pose  designed  guard.  Terminal  guards

are available from Quinnell, Barrett, and

Quinnell,  Old  Kent  Road,  London.  State

model C2, (G.C. Part No 382946).

– Where  the  terminal  is  fitted  within  850

mm (34 in) of a plastic or painted gutter,

or  450  mm  (18  in)  of  painted  eaves,  an

aluminium shield at least 1,500 mm (59

in) long must be fitted to the underside of

3

Directly below an openable window, air vent or

any other ventilation opening

Below guttering, drain pipes or soil pipes

Below eaves, balconies or carport roof

From vertical drain pipes or soil pipes

From internal or external corners

Above adjacent ground, roof or balcony level

From a surface facing the terminal

From a terminal facing the terminal

From an opening in the carport (eg door, window into dwelling)

Vertically from a terminal on the same wall

Horizontally from a terminal on the same wall

Adjacent to opening

A

B

C/D

E

F

G

H

I

J

K

L

M

300 mm

12 in

75 mm

3 in

200 mm

8 in

75 mm 

3 in

300 mm

12 in

300 mm

12 in

600 mm

24 in

1,200 mm

48 in

1,200 mm

48 in

1,500 mm 

60 in

300 mm

12 in

300 mm 

12 in

Terminal position

Minimum spacing

TABLE 1

2GENERAL REQUIREMENTS FOR INSTALLATION

Fig. 4

Summary of Contents for Planet Super 4 F.S.

Page 1: ...Planet Super 4 F S Installation Servicing Instructions GB...

Page 2: ...itted and adjusted Has the system and boiler been flushed Is the system and boiler full of water and the correct pressure showing on the pressure gauge Are the Auto Air Vent open Has the pump been rot...

Page 3: ...tiometer of 60 C for a maximum period of 10 minutes The gas flow refers to the inferior calorific value in standard conditions of 15 C 1013 mbar 4 F S Heat output Nominal kW 29 0 Btu h 98 950 Minimum...

Page 4: ...Magnesium anode 19 D H W safety valve 21 D H W expansion vessel 22 D H W tank drain cock 23 Water pressure transducer 24 C H safety valve 25 D H W cock 26 C H return cock 27 C H flow cock 28 Gas cock...

Page 5: ...designed and con structed specifically for this purpose An existing cupboard or compartment may be used provided it is modified accordingly Where installation will be in an unusual location special p...

Page 6: ...e case of bathroom installations for domestic boilers where the point of connection to the mains MUST be outside of the bathroom 2 7 WATER SYSTEMS GENERAL This appliance is designed for connection to...

Page 7: ...t access to the outside wall 3 2 1 Flue air duct lengths Determine whether an extension duct is required with reference to the flue lengths information given in Table 3 If no extension ducts are requi...

Page 8: ...l kit is used A wall liner 127 mm 5 in internal diam eter 500 mm 19 in long is available as an optional extra for use when fitting the flue air duct from inside the build ing or where it is required t...

Page 9: ...building or in cold indoor environments insulation is necessary to prevent burner ignition failure In such cases provide for con densate drainage If a segment of the flue passes through a flammable w...

Page 10: ...ing from the failure to pro vide for proper earthing of the appliance 3 7 1 Room stat connection To gain access to the TA CR SE SB J2 electronic board connector remove the control panel cover and conn...

Page 11: ...coil EV2 Gas valve coil EA Ignition electrode ER Sensing electrode TS 100 C safety stat PF Smoke pressure switch V Fan TPA Water pressure transducer PI C H pump PB D H W pump SE External sensor TA Ro...

Page 12: ...fety Functions Delivery temperature control guided by the atmospheric conditions taking into account the dynamics of the building Delivery temperature control guided by atmospheric conditions with inf...

Page 13: ...e influence must be increased If the ambient temperature is around the pre set value control oscillation the influence must be reduced Note If the ambient temperature influence constant is set at 0 th...

Page 14: ...y programmable input terminals 3 and 4 of the socket allows three different functions to be activated The parameter has the following significance 1 If an external sensor is connected the display will...

Page 15: ...ical pause by the burner of around 90 seconds both at the beginning when the plant is cold and in the subsequent startings This is so to avoid ignitions and switching off with very short intervals tha...

Page 16: ...nition a continuous jump spark from the electrode is noted despite the burner being lit After 10 sec onds the sparking stops the burner goes off and the block signal lights up The cable of the detecto...

Page 17: ...WITH ZONE VALVES CIRCUIT WITH ZONE PUMPS Pump cable J2 connector NOTE Relays are used only if the zone valves have no microswitches NOTE Replace the C H pump with the optional connecting pipe code 80...

Page 18: ...to the values indicated in Table 6 The setting of the gas pressure at minimum and maximum values is carried out by SIME variations are dis couraged Only in the passing from one type of gas supply meth...

Page 19: ...e turn the nut clockwise Turn off and turn on the boiler a few times whilst keeping the hot water cock constantly open to verify that the pres sure corresponds to the values given in Table 6 After hav...

Page 20: ...he expansion vessel is pre filled to a pressure of 0 8 1 bar 5 6 CLEANING AND MAINTENANCE Carry out the cleaning of the generator in the following way Remove the electricity supply to the boil er and...

Page 21: ...at the radiator valves or eventual zone valves are open The test may be carried out also during hot water functioning To do so it is enough after having activated the chimney sweep function to take so...

Page 22: ...40 5 828 50 4 161 60 3 021 70 2 229 80 1 669 6 9 Printed Circuit Board Re hang control panel as described in 5 6 1 Remove control panel cover Pull of the potentiometer knobs Remove all connections to...

Page 23: ...ot tap to clear the air from DHW pipe work Check for water soundness 7 2 Commissioning Turn the rotary switch to the summer posi tion Check gas pressures as described in 5 2 Allow cylinder to achieve...

Page 24: ...et 17x24x2 58 6120511 Nipple 3 4 x3 4 OT 59 6216008 D H W storage tank outlet pipe 60 6017210 Manual air vent 1 4 61 6227614 Pipe connecting D H W expans vessel 62 6124808 Circulating pump Grundfos UP...

Page 25: ...Fan 37 6229220 Fan mounting plate Position Code Description 38 6235800 Venturi pressure nipple 39 6235804 Pressure test nipple M6 40 6229101 Smoke pressure switch bracket 41 6225710 Air pressure switc...

Page 26: ...l supporting bracket 94 6281600 Control panel 95 6273200 Guidelight 12 ways out 96 6273201 Guidelight 6 ways out 97 6230682 Main PCB with ignition 98 6201501 Trimmer spindle 5 Position Code Descriptio...

Page 27: ......

Page 28: ...Cod 6258912 Documentation Dpt Sime Ltd Unit D2 Enterprise Way Bradford Road Bradford West Yorkshire BD10 8EW Tel 0870 9911114 Fax 0870 9911115 www sime ltd uk e mail enquiries sime ltd uk...

Page 29: ...Planet Super 4 F S User Instructions GB...

Page 30: ......

Page 31: ...e is displayed on the scale of the red leds from 40 80 C Regulation of the C H temperature is carried out by acting on the heating knob The set temperature is shown on the scale of the red leds from 4...

Page 32: ...system until the green led 1 bar lights up If all the leds are off call the authorised technical staff Safety stat interception fig 5 If the safety stat intercedes the red led 35 C intermittently ligh...

Page 33: ...ss h to change the hour on the display or m to change the minutes To set the day press the 1 7 button until the arrow is pointing to the correct day 1 Monday 7 Sunday Setting the program The time cloc...

Page 34: ...e load hot water Fig 11 Fig 9 Deleting one or more programs fig 8 The on and off time must be deleted for each program to be deleted Set selector 2 to position P Select the desired program with button...

Page 35: ...the fol lowing list of items one after the other are displayed The thermosensor continues to function independently of the display Day hour room temperature External temperature D H W temperature Thi...

Page 36: ...water at reduced level To have access to the reduced D H W temperature parameter press the and keys at the same time for at least 5 seconds and then go along the entered lines with the key until para...

Page 37: ...perature of the D H W tank is regulated to the value set with user parameter n 3 In the reduced areas of heating the temperature of the D H W tank is regulated to the value set with parameter n 61 of...

Page 38: ...Vacation period 1 10 18 Vacation function To enter the number of days of absence In the display the vacation symbol will be shown on the left the day of activa tion 1 Monday 7 Sunday and on the right...

Page 39: ...water pressure Restore functioning by filling the boiler System overpressure Call the authorised technical staff for assistance Safety stat interception Call the authorised technical staff for assist...

Page 40: ...Cod 6258913 Documentation Dpt Sime Ltd Unit D2 Enterprise Way Bradford Road Bradford West Yorkshire BD10 8EW Tel 0870 9911114 Fax 0870 9911115 www sime ltd uk e mail enquiries sime ltd uk...

Page 41: ...Planet Super 4 W M...

Page 42: ...as a correct by pass been fitted and adjusted Has the system and boiler been flushed Is the system and boiler full of water and the correct pressure showing on the pressure gauge Are the Auto Air Vent...

Page 43: ...ditions of 15 C 1013 mbar Differential measure between the pressure upstream of the gas valve and the depression in sealed chamber 30 60 BF Heat output Nominal kW 11 6 29 5 Btu h 39 600 100 650 Minimu...

Page 44: ...cock optional 19 C H return cock optional 20 C H flow cock optional 21 D H W cock optional 22 D H W tank drain cock 23 D H W sensor SB 24 85 C limit stat 25 Magnesium anode 26 Filling cock 27 Non retu...

Page 45: ...designed and con structed specifically for this purpose An existing cupboard or compartment may be used provided it is modified accordingly Where installation will be in an unusual location special p...

Page 46: ...installations for domestic boilers where the point of connection to the mains MUST be outside of the bathroom 2 7 WATER SYSTEMS GENERAL This appliance is designed for connection to sealed central heat...

Page 47: ...meter with a 1 mm wall thickness 3 3 1 Flue air duct lengths Determine whether an extension duct is required with reference to the Z dimen sion shown in fig 8 Alternatively max flue lengths informa ti...

Page 48: ...EM IS TO BE TREATED IN THE FOLLOWING CASES Very extensive system with high con tents of feedwater Frequent addition of makeup water into the system Should it be necessary to empty the sys tem either p...

Page 49: ...an horizontal outlet 3 7 3 Roof outlet coaxial duct The roof outlet terminal L 1280 cannot be shortened and the positioning of the tile dis tances must be no less than 600 mm from the discharge termin...

Page 50: ...mm fig 16 The accessories necessary for this type of discharge and some of the other type of systems that it is possible to use are shown in fig 16 By utilising the doubler fitting 7 fig 17 it is pos...

Page 51: ...s flow splitting unit with take off points code 8093000 2a 90 elbow MF code 8077404 2b Isolated 90 elbow MF code 8077408 3a Extension L 1000 code 8077303 3b Isolated extension L 1000 code8077306 4 Int...

Page 52: ...with sections of 0 25 square mm and for lengths greater than 50 m use cables with sections of 0 5 square mm First of all assemble and cable the socket 2 and then insert the apparatus that will start...

Page 53: ...heric conditions taking into account the dynamics of the building Delivery temperature control guided by atmospheric conditions with influence of ambient temperature Ambient temperature control only A...

Page 54: ...ature from the pre set value remains high during the entire day the influence must be increased If the ambient temperature is around the pre set value control oscillation the influence must be reduced...

Page 55: ...y programmable input terminals 3 and 4 of the socket allows three different functions to be activated The parameter has the following significance 1 If an external sensor is connected the display will...

Page 56: ...d the boiler is ready to function with METHANE with the connector connected with LPG Connector ANN RIT 5 fig 22 The electronic panel is programmed in heating phase with a technical pause by the burner...

Page 57: ...circuit Red led flashing in case of C H safety valve interception Red led flashing lack of communication with the Logica Remote Control Red led on ignition failure Turn the selector CR OFF EST INV UN...

Page 58: ...ll in electricity the burner is immediately arrested once the electricity is restored the boiler will automatically restart 4 4 SMOKE PRESSURE SWITCH The switch with a fixed setting 3 5 4 5 mm H2O is...

Page 59: ...ations are dis couraged Only in the passing from one type of gas supply methane to another butane or propane is a change in the working pressure allowed It is essential that this operation is car ried...

Page 60: ...he nut clockwise Turn off and turn on the boiler a few times whilst keeping the hot water cock constantly open to verify that the pres sure corresponds to the values given in Table 6 Reconnect the ele...

Page 61: ...mp tied of water Unscrew the union that connects the expansion vessel and the screw that release it from its bracket Before beginning to fill the system make sure that the expansion vessel is pre fill...

Page 62: ...intenance of the gen erator is carried out annually 4 7 1 Chimney sweep function To carry out the verification of combustion in the boiler turn the selector and stop on the position until the yellow l...

Page 63: ...64 65 66 Value 5 6 C 15 16 C 0 14 15 70 80 C 7 5 C min 0 0 0 0 immaterial 0 0 1 0 0 0 immaterial WITH EXTERNAL TEMPERAT SENSOR WITHOUT EXTERNAL TEMPERAT SENSOR Function 15 51 52 53 54 55 56 57 58 59 6...

Page 64: ...ng pump UPS 15 50 D H W 6124808 7 Circulating pump UPS 15 60 C H 6124806 8 Air pressure switch 6225710 9 Sensing electrode 6235916 10 Ignition electrode 6235915 KEY DESCRIPTION MAKER S PT NO 11 D H W...

Page 65: ...carried out by acting on the heating knob The set temperature is shown on the scale of the red leds from 40 80 C To guarantee an always optimal output from the generator it is advised not to go below...

Page 66: ...g act on the filling cock until the green led 1 bar lights up Once filled close the filling tap If all the leds are off call the authorised technical staff Safety stat interception fig 5 If the safety...

Page 67: ...acing the selector on the or posi tion obviously without consequent con trol of the room temperature The functioning instructions are inside the lid fig 8 Every setting or modifica tion is displayed a...

Page 68: ...the fol lowing list of items one after the other are displayed The thermosensor continues to function independently of the display Day hour room temperature External temperature D H W temperature Thi...

Page 69: ...water at reduced level To have access to the reduced D H W temperature parameter press the and keys at the same time for at least 5 seconds and then go along the entered lines with the key until para...

Page 70: ...mperature of the D H W tank is regulated to the value set with user parameter n 3 In the reduced areas of heating the temperature of the D H W tank is regulated to the value set with parameter n 61 of...

Page 71: ...riod 1 10 18 Vacation function To enter the number of days of absence In the display the vacation symbol will be shown on the left the day of activa tion 1 Monday 7 Sunday and on the right the number...

Page 72: ...re Restore functioning by acting on the filling cock of the boiler fig 4 System overpressure Call the authorised technical staff for assistance Safety stat interception Call the authorised technical s...

Page 73: ...d in depth technical training courses FREE LUNCH Certificate on completion of the course Please fill in the form below for more details Combination Boilers Name Address Postcode Tel No Company Please...

Page 74: ......

Page 75: ......

Page 76: ...nderie Sime S p A via Garbo 27 37045 Legnago Vr Tel 0442 631111 Fax Serv Commerciale Italia 0442 631291 Fax Serv Tecnico 0442 631292 Tel 39 0442 631111 Export Division fax number 39 0442 631293 Sime S...

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