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ATTENTION: use only original spare parts. Failure to comply with the above may compromise the safety of the device and the immediate forfeiture of the warranty.

Position

Code

Description

Where used

Advised parts

001

6138555

Right/left hand side frame part

002

6256731

Main exchanger rear support

003

6138896

Frame assembly lower side

004

6138715

Frame assembly upper support

005

6294823

Main exchanger support

006

6278915

Main exchanger body

007

6189562

Ignition transformer panel brac

008

6070815

Extension MM 3/4"

009

6104710

Reduction

010

6013106

Automatic air vent 1/2"

011

6269009

Main exchanger door insulation

012

6278967

Combustion chamber O-ring

013

6278968

Glass fibre sealing cord

014

6278854

Main exchanger door

015

6278320

Premix burner

016

6174823

Gasket for burner flange

017

6278880

Air-gas full hose

018

6174809

Gasket for ignition electrode

019

6221622

Ignition electrode

A

020

6221692

Ionisation electrode

A

021

6174816

Gasket for fan flange

022

6261413

Fan

A

023

6274187

Burner nozzle

MET

023A

6274188

Burner nozzle

GPL

024

6226407

O-ring 130 ø 22,22x2,62

025

6010822

Water trap bracket

026

6277201

Water trap

027

6034155

Condensate drainage pipe

028

2051123

Clamp diam.

029

6226892

Gas inlet pipe

030

2030223

Gasket NPR 24x35x4

031

6238503

Gas valve

A

032

6226969

Pipe connecting gas valve-mixer

033

6120529

Nipple 1"1/4 x 1"1/2

034

6216245

C.H. flow pipe

035

2030256

Gasket diam.26x38x3

036

6040210

Pressure relief valve 3/4" 5 ba

A

037

6120502

Nipple 3/4"x3/4" OT

038

2030249

Gasket Ø 24x17x3

039

6142511

Pipe diam. 18x70x3/4"

040

6231351

Plunged sensor

A

041

6022010

Sensor gasket

042

6146722

95¢C safety stat

A

043

6277941

Pump connecting pipe

044

6017211

Manual air vent 1/4"

045

6272324

Circulating pump

046

2030254

Gasket Ø 33x44x3

047

6277942

Pump connecting pipe

048

6229505

Plug 1-1/2"

049

6273610

Water pressure transducer

050

6098350

Ignition transformer

A

051

5171638

Air intake tube ø60

052

2051200

Hose clamp Ø 50-70

053

2051202

Hose clamp Ø 90-110

054

6302000

Plastic pin

055

6159710

Ignition transformer protection

056

6242235

Casing left hand side panel

057

6242135

Casing right hand side panel

058

6010871

Support bracket flue inlet flan

059

6083062

Flue inlet flange Ø 80

060

6190001

Intake terminal Ø 80

061

6296527

Reducer DN 80-100"

062

6304233

Casing front panel

063

6230402

External ring for pipe diam.80

064

6248829

Air inlet / smoke outlet gasket

065

6277131

Probe NTC D.4X47

A

066

6226440

O-ring diam. 9,25x1,78

068

6028693

Air tube diaphragm

069

6263916

Fan pressure test point

070

6304700

Control panel

071

6305160

Guidelight with led

A

072

6305120

Kit Rubber button

073

6247327

Cap for time programmer

074

6304890

Flap door assembly

075

6328950

Main PCB

A

076

2211610

Earth faston

077

6305000

Cover

078

6305010

connection cover

079

6305020

Time programmer cover

092

2030206

Piracriten gasket Ø 33,5x45x2

Summary of Contents for MURELLE 110 BOX ErP

Page 1: ...GUIDE REGARDING YOUR BOILER WARRANTY EN Cod 6316191 08 2013 BRAVA DGT HE 25 30 35 199838 INSTALLATION AND SERVICING INSTRUCTIONS ENSURE THAT THESE INSTRUCTIONS ARE LEFT FOR THE USER AFTER COMPLETION O...

Page 2: ...into its installation location Manoeuvring the boiler may include the use of a sack truck and involve lifting pushing and pulling Caution should be exercised during these operations Operatives should...

Page 3: ...ulations 2016 426 EC Electromagnetic Compatibility Directive 2014 30 EU Low Voltage Directive 2014 35 EU Ecodesign Directive 2009 125 EC Regulation EU N 813 2013 811 2013 CONTENTS 1 DESCRIPTION OF THE...

Page 4: ...nerators NOTE The appliance must be turned on for the first time by an authorised technician 1 DESCRIPTION OF THE APPLIANCE 1 2 OVERALL DIMENSIONS fig 1 361 177 780 397 91 265 253 265 253 377 2366 203...

Page 5: ...392 Max operating temperature T max C 85 Flue gas temperature at Q Nominal 80 60 C C 64 Flue gas temperature at Q Minimum 80 60 C C 51 Flue gas temperature at Q Nominal 50 30 C C 45 Flue gas temperat...

Page 6: ...M System delivery R System return G Gas S3 Condensate outlet M2 Hot water tank delivery R3 Hot water tank return 600 1000 4500 4000 3500 3000 2500 2000 1500 PORTATA l h PERDITE DI CARICO TRA GLI A TT...

Page 7: ...cola Serial n 9999999999 PAR 1 68 G20 70 G31 PAR 2 9 MODEL SERIAL NUMBER YEAR OF CONSTRUCTION WATER CONTENT IN BOILER HEAT INPUT MAX HEAT OUTPUT MAX 80 60 C HEAT OUTPUT MAX 50 30 C MAX OPERATING PRESS...

Page 8: ...bitor like Sentinel X100 or Fernox Protector F1 to protect it against corrosion and the formation of deposits It is important to check the concentration of the inhibitor after each modification to the...

Page 9: ...outlet to the right of the modules You can move the outlet to the left by simply rotating the manifold through 180 390 125 180 MURELLE 110 92 5 BOX ErP con kit c ollettor e fumi cod 8102510 MURELLE EQ...

Page 10: ...series cascade configuration The board installs to the back of the control panel and is supplied as an optional kit code 8092249 2 8 1 MODBUS mode This mode enables communications over a MODBUS netwo...

Page 11: ...tact gap of at least 3 mm The omnipolar switch must enable com plete disconnection in overvoltage cat egory III Observe the L N polarity and the earth connection NOTE SIME declines all liability for d...

Page 12: ...mperature sensor optional OP Mechanical timer optional AR Remote alarm VZ Zone valve AUX Auxiliary connection RS 485 CASCADE MODBUS board C1 Filter condensator if present NOTE Connect TA1 to terminals...

Page 13: ...d Malfunction 5 TIMER optional Mechanical timer code 8092228 o digital timer code 8092229 for programming heating and DHW PC CONNECTION This should only be used with the SIME programming kit and only...

Page 14: ...ualizzazione temperatura sonda fumi SF 8 Visualizzazione corrente di ionizzazione in A 17 Visualizzazione portata sanitaria flussimetro es 18 l min e 0 3 l min o stato flussostato rispettivamente ON e...

Page 15: ...mando pompa PWM 36 Visualizzazione stato flussostato solare rispettivamente ON e OFF 60 Visualizzazione codice errore ultima anomalia 61 Visualizzazione codice errore penultima anomalia 70 Codice di w...

Page 16: ...chimney 0 20 1 0 10 Connected device configuration 1 SIME HOME 1 2 CR 53 3 RVS 43 143 4 RVS 46 530 5 RVS 61 843 11 External sensor value correction 5 5 C 1 0 12 Backlighting time Always sec x 10 1 3...

Page 17: ...Solar collector Tmin 30 0 C 1 10 48 Solar integration Tmax 80 199 C 1 120 PARAMETER RESET PAR DESCRIPTION RANGE UNIT STEP DEFAULT 49 Reset parameters to default 1 PAR 1 PAR 2 equal to If you have dif...

Page 18: ...e gas sensors as a function of temperature If the heating delivery SM heating return SR and flue gas SF sensors are malfunctioning the boiler will not run 3 7 ELECTRONIC IGNITION Flame ignition and de...

Page 19: ...heck the CO2 values with a gas tester Procedure 1 Hold the button 5 3 1 2 4 down for a few seconds 2 Hold the button 5 3 1 2 4 down for a few seconds to set the boiler to maximum power 3 Find the CO2...

Page 20: ...ed again 4 5 2 Screed drying function fig 22 The screed drying function keeps the floor at a set temperature and is only enabled in systems with the MIX ZONE kit code 8092275 76 The temperature profil...

Page 21: ...boiler turns off and the display shows fault ALL 03 HEATING DELIVERY SENSOR FAULT ALL 05 fig 23 4 When the heating delivery sensor SM is open or shorted the boiler turns off and the display shows faul...

Page 22: ...d check the pump is working properly To quit the fault press the control button 5 3 1 2 4 2 If the fault recurs contact your Authorised Techni cal Service Centre SIPHON ANTI FREEZE SENSOR FAULT ALL 10...

Page 23: ...rmal operation but the solar function is no longer available BOILER SOLAR SENSOR S2 FAULT ALL 25 fig 23 19 When the solar sensor is open or shorted the display shows fault ALL 25 The boil er continues...

Page 24: ...are no communications between the boiler board and the RS 485 board in CASCADE mode the boiler shuts down and the display shows fault ALL 34 The boiler starts again when communica tions are restored o...

Page 25: ...no what is the maximum central heating output selected kW Dynamic gas inlet pressure mbar C Central heating return temperature C System correctly balanced rebalanced Yes COMBINATION BOILERS ONLY Is t...

Page 26: ...eer name Company name Telephone No Gas Safe registration No Max rate CO ppm CO CO CO Min rate CO ppm CO CO CO undertaken in accordance with manufacturers instructions and readings are correct yes Gas...

Page 27: ...the calculated head loss tables on fig 6 7 and 8 Boiler 1 Boiler 2 Boiler 3 Boiler 4 Boiler 5 Boiler 6 Calculated head loss Set value of PAR 9 PAR 1 see sec on 2 2 2 When installed with a cascade flu...

Page 28: ...a on pipework downstream of Isola ng valve using leak detec on fluid Y N Check ghtness of all valves Y N Carryout igni on test of boiler with gas isolated to ensure boiler fails safe Y N Turn on gas s...

Page 29: ...29 5 EXPLODED VIEWS FOR SPARE PARTS...

Page 30: ...30...

Page 31: ...033 6120529 Nipple 1 1 4 x 1 1 2 034 6216245 C H flow pipe 035 2030256 Gasket diam 26x38x3 036 6040210 Pressure relief valve 3 4 5 ba A 037 6120502 Nipple 3 4 x3 4 OT 038 2030249 Gasket 24x17x3 039 61...

Page 32: ...0 Pipe fitting 1 1 2 115 6120541 Pipe fitting 1 1 4 116 2030257 Gasket diam 30x22x3 117 6229502 Plug 1 F OT 118 6231331 D H W tank sensor B1 A 121 6177503 Ball cock 1 2 M x 1 2 F 130 5193306 Box 132 6...

Page 33: ...m ID typically 22mm OD plastic pipe or as per manufacturer s instructions and this should fall a minimum of 45mm per metre away from the boiler taking the shortest practicable route to the termination...

Page 34: ...ir break is required Key 1 Boiler 2 Visible air break 3 75 mm trap 4 Visible air break and trap not required if there is a trap with a minimum condensate seal of 75 mm incorporated into the boiler 5 S...

Page 35: ...nimum condensate seal of 75 mm incorporated into the boiler In this case the 100 mm is measured to the trap in the boiler 5 Sink basin bath or shower 6 Open end of condensate discharge pipe direct int...

Page 36: ...er level end cut at 45 Note the maximum external condensate discharge length is 3 metres 6 Minimum internal diameter 19 mm 7 Pipe size transition 8 Minimum internal diameter 30 mm 9 Water weather proo...

Page 37: ...used External waste pipes from kitchens utility rooms or bathrooms such as sink basin and bath or shower waste outlets should be insulated with waterproof UV resistant class 0 material terminated bel...

Page 38: ...4 5 75mm sink waste trap 2 5 4 3 Key 1 Boiler 2 Visible air break at plug hole 3 75 mm sink basin bath or shower waste trap 4 Sink basin bath or shower with 5 Open end of condensate discharge pipe di...

Page 39: ...ons should be followed The condensate pipe should be run internally as far as possible before going externally and the pipe diameter should be increased to a minimum of 30mm ID typically 32mm OD befor...

Page 40: ...of 75mm incorporated into the boiler 5 Soil and vent stack 6 Invert 7 450mm minimum upto three storeys 8 Minimum internal diameter 19 mm 9 Pipe size transition point 10 Minimum internal diameter 30mm...

Page 41: ...ub zero temperatures i e 15 C for 48 hours BS6798 refers to devices that gas BS6798 section 6 3 8 note 4 The boiler manufacturer s instructions will disposal of the condensate Additional Measures meas...

Page 42: ...wed Insulation Materials Insulation used for external condensate pipes sink or washing machine waste pipes should be of class O grade with an outer coating that is weather proof is recommended for 32m...

Page 43: ...ate discharge pipe from boiler 2 Pipe size transition point 3 Water weather proof insulation 4 43mm 90 male female bend 5 External rain water pipe into foul water 6 External air break 7 Air gap 8 9 Mi...

Page 44: ...14 or boiler installation manual for soakaway design requirements any above ground section of condensate discharge pipe should be run and insulated as described above Figure 7 following page shows a s...

Page 45: ...incorporated into the boiler refer to manufacturers instructions 5 External length of pipe 3 m maximum 6 Open end of condensate discharge pipe direct into gully 25 mm min below grating but above water...

Page 46: ...be run either above or below round level End cut at 45 3 Diameter 100 mm minimum plastic tube 4 Bottom of tube sealed 5 Limestone chippings 6 Two rows of three 12 mm holes at 25 mm centres 50 mm from...

Page 47: ...int for heating cir cuit 2 Pressing it a third time selects the setpoint for heating circuit 3 on a three zone system The display should be as FOR THE USER TURNING ON AND OPERATION Apre 2 2 Fig 24 Apr...

Page 48: ...the main switch and close the gas valve If very low temper atures are forecast it is best to drain the water circuits to prevent the pipes burst ing when the water freezes TROUBLESHOOTING When a malf...

Page 49: ...connected by professionally qualified personnel DISPOSING OF THE APPLIANCE Boilers and electrical and electronic equipment used by professional users or classifiable as professional waste may not be...

Page 50: ...EU No 811 2013 which supplements Directive 2010 30 EU 110 BOX ErP 105 201 90 Specific precautionary measures to be adopted at the time of assembly installation or maintenance of the equipment are con...

Page 51: ...ara las calderas de condensaci n de 37 C para las calderas de baja temperatura y de 50 C para las dem s calderas a Regime de alta temperatura temperatura de retorno de 60 C entrada do aquecedor e temp...

Page 52: ...Sime Ltd 1a Blue Ridge Park Thunderhead Ridge Glasshoughton Castleford WF10 4UA Phone 0345 901 1114 Fax 0345 901 1115 www sime co uk Email enquiries sime co uk...

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