GB
8
1 Carrying Handle
2 Rating Label
3 Power Light
4 Extended Handle
5 Over-Heat Indicator
6 Wire Feed Speed Dial
7 Voltage/Current Selector
8 Mains Cable
9 Earth Clamp
10 Tip
11 Shroud
12 Trigger
13 Torch Handle
14 Torch Cable
15 Wheel
16 Panel Release
17 Rollers Cover
18 Lower Roller
19 Roller Tension Adjuster
20 Wire Input
21 Upper Roller
22 Tip Holder
23 Spool Nut
24 Tension Spring
25 Spool Retainer
26 Wire Spool
27 Spool Thread
28 Filter Frame
29 Welding Filter
30 Spatter Shield
31 Frame Clips (x 2)
32 Handle Nuts (x 3)
33 Handle Bolts (x 3)
34 Frame Screws (x 2)
35 Handle
36 Welding Mask
Product Familiarisation
Accessories (not shown)
• Hammer Brush
• 0.6mm tip
Intended Use
Gas Metal Arc Welding (GMAW) welder for light to medium-duty Metal Inert Gas (MIG) & Metal
Active Gas (MAG) shielded welding applications, for use with various types of steel. Can use suitable
flux-cored welding wire spools or standard non-flux wire spools when connected to a gas bottle or
gas supply. This product is not designed for commercial, trade or industrial applications.
Unpacking Your Tool
• Carefully unpack and inspect your tool. Fully familiarise yourself with all its features and
functions
• Ensure that all parts of the tool are present and in good condition. If any parts are missing or
damaged, have such parts replaced before attempting to use this tool
Before Use
WARNING:
Always unplug the welding machine from the mains supply and allow to cool fully
before attempting to fit or replace any part.
IMPORTANT:
This tool is earthed and must only be connected to mains with an earth connection. Do
not attempt to use it without an earth connection.
IMPORTANT:
Connecting to mains
• This welder is not supplied with a mains electrical plug because at full capacity it will draw far too
much current for a normal domestic mains plug and socket. This welder must not be fitted with a
standard 13A UK plug.
• A high current mains socket or terminal must be installed by a qualified and accredited
professional electrician. A 32A socket and plug conforming to IEC 60309 is recommended
• A non-socketed mains connection also requires welder connection by a qualified and
accredited professional electrician. However, a socketed connection is safer and more strongly
recommended so the welder can be safely isolated when necessary. If directly wired to mains, a
double pole, double throw isolator switch must be fitted
• The welder must be connected to a consumer unit with a built-in RCD, using a circuit protected by
an RCD
• Please refer to the Specification for details of the maximum current required by this welder
• If in any doubt, do not attempt to connect or use this welder until a professional electrician has
been consulted
WARNING:
If connected to a standard domestic mains socket use with CAUTION. For European
16A sockets use up to the 78A setting only and for UK 13A mains sockets use up to 52A setting
only. Use at higher settings can damage your mains wiring and insulation and be a fire risk. It is
recommended only to use this welder on a dedicated 32A mains connection. Use on a circuit of less
than 32A at high peaks of current will repeatedly trip mains circuit breakers and fuses.
Assembling the welder
1. Align the holes in the Extended Handle (4) with the holes on the top of the Carrying Handle (1)
and securely tighten the screws (using the screws provided) (Image A) and then fit the plastic
cover
2. Align the front leg with the holes under the front of the welder if not pre-fitted and secure with
screws (Image B)
3. Fit the 2 metal brackets underneath the rear of the welder (Image C)
4. Slide the bar through the 2 brackets and fit a Wheel (15) to each end securing each Wheel with
the circlip (arrowed in Image D). It is easier if one Wheel is secured to the bar before fitting
through the brackets
Assembling the mask
1. Use the mask clips to assemble the flat-packed Welding Mask (36) into its normal shape
2. Fit the Handle (35) using the Handle Nuts (32) and Handle Bolts (33). The Handle must be inside
the Welding Mask body to protect the operator’s hand from spatter
3. Ensure the Spatter Shield (30) protects the Welding Filter (29) from weld spatter. If the Welding
Filter is fitted as the external layer, it may get damaged by spatter and allow dangerous
ultraviolet light to reach the operator’s eyes
4. Fit the glass assembly into the Welding Mask using the Frame Screws (34) and Frame Clips (31)
Installing wire
1. While turning clockwise pull off the Shroud (11) then unscrew the exposed Tip (10) anti-
clockwise with a spanner. Then unwind the Torch Cable (14) so it is as straight as possible and in
line with the wire feed mechanism
2. Press up on the Panel Release (16) and lower the side flap of the case
3. Turn the Spool Nut (23) anti-clockwise and remove it carefully with the Tension Spring (24) and
Spool Retainer (25)
4. Place a Wire Spool (26) over the Spool Thread (27), positioning so that the wire will feed off the
Wire Spool at the correct height for the Wire Input (20)
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Summary of Contents for 30-135A
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