Siemens SIMOTICS FD 1LH1 Page 8 Operating Instructions & Installation Instructions Download

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Setting the automatic regreasing system .............................................................................101

7.6

Setpoint values for monitoring the bearing temperature ......................................................101

7.7

Set values for monitoring the winding temperature..............................................................102

7.8

Test run ................................................................................................................................102

7.9

Switching off.........................................................................................................................104

7.10

Setting the motor parameters at the converter.....................................................................104

7.10.1

Selecting the motor type and motor data in the STARTER program ...................................105

7.10.2

Commissioning at the SINAMICS S/G converter using the AOP30.....................................107

7.10.3

Commissioning at the SINAMICS G120P inverter using the IOP ........................................110

Operation..................................................................................................................................................111
8.1

Safety instructions for operation...........................................................................................111

8.2

Switching on the machine ....................................................................................................113

8.3

Regreasing roller bearings ...................................................................................................113

8.4

Stoppages ............................................................................................................................113

8.4.1

Avoidance of frost and corrosion damage in the cooling system .........................................114

8.4.2

Avoidance of condensation or formation of condensation within the machine.....................114

8.4.3

Avoidance of damage to roller bearings during stoppages ..................................................114

8.4.4

Measurement of the insulation resistance after an extended stoppage...............................115

8.5

Decommissioning the machine ............................................................................................115

8.6

Switching off the water-cooling system ................................................................................115

8.7

Draining the coolant .............................................................................................................115

8.8

Re-commissioning the machine ...........................................................................................116

8.9

Switching on again after an emergency switching-off ..........................................................116

8.10

faults.....................................................................................................................................117

8.10.1

Inspections in the event of faults..........................................................................................117

8.10.2

Electrical faults .....................................................................................................................118

8.10.3

Mechanical faults .................................................................................................................118

8.10.4

Water cooling faults..............................................................................................................120

8.10.5

Roller bearing faults .............................................................................................................121

Maintenance .............................................................................................................................................123
9.1

Inspection and maintenance ................................................................................................123

9.1.1

Safety instructions for inspection and maintenance.............................................................123

9.1.2

Measuring the insulation resistance during the course of maintenance work......................125

9.1.3

Inspections in the event of faults..........................................................................................125

9.1.4

First service after installation or repair .................................................................................125

9.1.5

General inspection ...............................................................................................................126

9.1.6

Servicing and maintaining the anti-condensation heating....................................................127

9.1.7

Assessing the roller bearings ...............................................................................................127

9.1.8

Roller bearings with automatic regreasing system...............................................................127

9.1.9

Regreasing intervals and types of grease for operating roller bearings...............................127

9.1.10

Sealing the rolling-contact bearings ("Increased degree of protection" option) ...................131

9.1.11

Cleaning the cooling water ducts .........................................................................................131

9.1.12

Touch up any damaged paintwork .......................................................................................131

Table of contents

SIMOTICS FD 1LH1

Operating Instructions 01/2019

Summary of Contents for SIMOTICS FD 1LH1

Page 1: ...www siemens com drives Low voltage motor SIMOTICS FD Type 1LH1 Operating Instructions Installation Instructions Edition 01 2019 ...

Page 2: ...23 01 2019 19 26 V11 01 ...

Page 3: ...on Instructions Edition 01 2019 Introduction 1 Safety information 2 Description 3 Preparations for use 4 Assembly 5 Electrical connection 6 Start up 7 Operation 8 Maintenance 9 Spare parts 10 Disposal 11 Service and Support A Technical data and drawings B Quality documents C ...

Page 4: ... those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used th...

Page 5: ...ing the operating mode 29 4 3 Ensuring cooling 29 4 4 Configuration of the cooling circuit and coolant supply 29 4 4 1 Material selection for the cooling circuit 29 4 4 2 Pressures and differential pressures in the cooling circuit 30 4 4 3 Components and materials of the cooling circuit 31 4 4 4 Potential equalization on the cooling circuit components 31 4 4 5 Power loss 32 4 5 Coolant specificati...

Page 6: ...ments for installation 54 5 2 2 Insulation resistance and polarization index 54 5 2 3 Testing the insulation resistance and polarization index 55 5 2 4 Prepare the mating faces IM B3 58 5 2 5 Prepare the mating face for a flange connection 58 5 2 6 Prepare the mating face for wall mounting 58 5 3 Lift the machine to where it will be installed and position it 58 5 3 1 Preconditions for correct alig...

Page 7: ...nal box GT640 with cable gland 86 6 5 2 Bringing cables into the terminal box 1XB with sealing insert with break off ring 87 6 5 3 Bringing cables into the terminal box 1XB with cable gland 88 6 5 4 Laying cables 89 6 5 5 Connecting cables with cable lugs 89 6 5 6 Connecting cables without cable lugs 90 6 5 7 Use of aluminum conductors 92 6 5 8 Using single stranded cables 92 6 5 9 Internal equipo...

Page 8: ...Switching off the water cooling system 115 8 7 Draining the coolant 115 8 8 Re commissioning the machine 116 8 9 Switching on again after an emergency switching off 116 8 10 faults 117 8 10 1 Inspections in the event of faults 117 8 10 2 Electrical faults 118 8 10 3 Mechanical faults 118 8 10 4 Water cooling faults 120 8 10 5 Roller bearing faults 121 9 Maintenance 123 9 1 Inspection and maintenan...

Page 9: ...tors and rotors 143 10 5 Roller bearing cartridge at the drive and non drive end 145 10 6 Roller bearing cartridge at the drive and non drive end 146 10 7 Terminal box GT640 147 10 8 Terminal box 1XB1621 148 10 9 Terminal box 1XB1631 150 10 10 Terminal box 1XB7730 151 10 11 Terminal box 1XB7731 152 10 12 Terminal box 1XB7740 153 10 13 Terminal box 1XB7750 154 10 14 Auxiliary terminal box 1XB9014 1...

Page 10: ...temperatures before commissioning 101 Table 7 2 Set values for monitoring the bearing temperatures 101 Table 7 3 Set value for commissioning 102 Table 7 4 Set values during normal operation 102 Table 8 1 Electrical faults 118 Table 8 2 Mechanical faults 118 Table 8 3 Cooling system faults 120 Table 8 4 Roller bearing faults 121 Table 9 1 Checks after assembly or repair 125 Table 9 2 Checks that ha...

Page 11: ...gure 5 4 Schematic diagram Aligning the machine to the driven machine 67 Figure 5 5 Standard coolant connections and coolant drain hole 70 Figure 6 1 Water drip loop 74 Figure 6 2 Terminal box GT640 75 Figure 6 3 Terminal box 1XB1621 75 Figure 6 4 Terminal box 1XB1631 76 Figure 6 5 Terminal box 1XB7730 77 Figure 6 6 Terminal box 1XB7731 77 Figure 6 7 Terminal box 1XB7740 78 Figure 6 8 Terminal box...

Page 12: ...able entry 148 Figure 10 7 Terminal box 1XB1631 150 Figure 10 8 Main terminal box 1XB7730 151 Figure 10 9 Main terminal box 1XB7731 152 Figure 10 10 Main terminal box 1XB7740 153 Figure 10 11 Terminal box 1XB7750 with standard cable entry 154 Figure 10 12 Auxiliary terminal box 1XB9014 155 Figure 10 13 Auxiliary terminal box 1XB9015 156 Figure 10 14 1XB9016 auxiliary terminal box 157 Figure 10 15 ...

Page 13: ...he Service Center Page 163 if you have any suggestions on how to improve this document Text format features You can find the following text format features in these instructions 1 Handling instructions are always formatted as a numbered list Always perform the steps in the order given Lists are formatted as bulleted lists Lists on the second level are hyphenated Note The note provides you with add...

Page 14: ...t The compiled documentation can be exported as PDF for example Using the Documentation function you can efficiently compile your own plant or system documentation The Documentation compiled in a specific language can also be automatically exported in one of the other available languages The full functionality is only available for registered users Introduction 1 2 Compiling personal documents SIM...

Page 15: ...ion ambient and operating conditions are taken into account at all times The specific setup and safety regulations as well as regulations on the use of personal protective equipment are observed Note Use the services and support provided by the local service center Page 163 for planning installation commissioning and service work 2 2 The 5 safety rules For your own personal safety and to prevent m...

Page 16: ...e operator Separate safety instructions supplied with the machine Safety symbols and instructions on the machine and its packaging Danger as a result of stationary parts under voltage live parts Live parts represent a hazard Touch protection against active live parts is no longer guaranteed if covers are removed The minimum clearance and creepage distances may be violated when coming close to live...

Page 17: ...mical substances required for the setup operation and maintenance of machines may be flammable These substances can ignite if handled incorrectly They can cause burns and property damage Observe the product information provided by the manufacturer See also The 5 safety rules Page 15 Noise emissions During operation the machine s noise emission levels can exceed those permitted at the workplace whi...

Page 18: ...upports Clothing made of synthetic fibers Always place electrostatic sensitive devices on conductive bases Always pack store and transport electronic modules or components in conductive packaging such as Metallized plastic or metal containers Conductive foam material Domestic aluminum foil The necessary ESD protective measures for electrostatic sensitive devices are illustrated once again in the f...

Page 19: ...acturer of the converter This is how you prevent the limit values stipulated by IEC EN 61000 6 3 for the drive system consisting of the machine and converter from being exceeded You must put appropriate EMC measures in place 2 9 Electromagnetic fields when operating electrical power engineering installations Electrical power equipment generate electromagnetic fields during operation Potentially le...

Page 20: ...Safety information 2 9 Electromagnetic fields when operating electrical power engineering installations SIMOTICS FD 1LH1 20 Operating Instructions 01 2019 ...

Page 21: ...or use in hazardous areas An explosion can occur if the machine is operated in these areas This can result in death serious injury or material damage Never operate this machine in hazardous areas Machine design The regulations and standards used as the basis to design and test this machine are stamped on the rating plate The machine design basically complies with the subsequent standards Please re...

Page 22: ...s IEC EN GOST IEC EN 60034 1 GOST R IEC 60034 1 IEC EN 60034 5 GOST R IEC 60034 5 IEC EN 60034 6 GOST R IEC 60034 6 IEC EN 60034 7 GOST R IEC 60034 7 IEC EN 60034 8 GOST R IEC 60034 8 IEC EN 60034 9 GOST R IEC 60034 9 IEC EN 60034 12 GOST R IEC 60034 12 IEC EN 60034 14 GOST R IEC 60034 14 Rating plate The rating plate shows the identification data and the most important technical data The data on ...

Page 23: ...o IEC EN 60034 2 1 or current at service factor power 7 Type of construction 21 Motor design converter or mains motor 8 Permissible ambient temperature range 22 Line voltage frequency 9 Thermal class of the insulation system 23 Optional additional data e g service fac tor design and code letter amount of cool ing water and intake temperature etc 10 Thermal class of the utilization 24 Country of ma...

Page 24: ...uality management system Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001 Certificates that can be downloaded You can download certificates for the SIMOTICS motor series at the following link Certificates https support industry siemens com cs ww en ps 13358 cert The following directives are not relevant European EMC directive The products are not...

Page 25: ...perated from a converter Please note the applicable country specific rules and regulations NOTICE Destruction of the machine when operated directly from the line supply The machine will be destroyed if it is directly connected to the line supply Only operate the machine using a converter NOTICE Machine damage for operation on the converter If you connect the machine to a converter the machine can ...

Page 26: ...l bearing as a floating bearing with axial compression springs The standard version of the machine is not suitable for belt couplings This can result in damage to the machine Automatic regreasing system option The roller bearings are optionally equipped with an automatic regreasing system The roller bearings are supplied with new grease portions by the regreasing system in parameterized time inter...

Page 27: ...ssible to rotate the terminal box through 90 in accordance with the connection direction The implementation on the other motor side is possible only with the support of the Service Center If you wish to retrofit using a different terminal box at a later date please contact the Service Center Page 163 See also Rotating the terminal box Page 79 Terminal box Page 74 Note You can find more information...

Page 28: ...Description SIMOTICS FD 1LH1 28 Operating Instructions 01 2019 ...

Page 29: ...ing mode Observe the machine s operating mode Use a suitable control system to prevent overspeeds thus protecting the machine from damage 4 3 Ensuring cooling Ensure that the machine and or any mounted external fan unit is sufficiently cooled by the cooling air flow at the installation site The cooling air can flow in and out freely The full air flow provided by the fan is only achieved if air can...

Page 30: ...ure for a heat sink varies from shaft height to shaft height Higher pressure differences significantly increase the risk of cavitation and abrasion Machine type Flow rate 10 l min Pressure drop for fresh water bar 1LH 3A 1MH 3A 40 1 0 1LH 3B 1MH 3B 40 1 2 1LH 4A 1MH 4A 60 1 1 1LH 4B 1 1MH 4B 1 60 1 2 1LH 4B 3 1MH 4B 3 60 1 2 1LH 4B 5 1MH 4B 5 80 1 2 1LH 4B 7 1MH 4B 7 80 1 2 The pressure drop is de...

Page 31: ... tings Can be used for drinking or municipal water with a chloride content 500 ppm Installation employing differ ent materials mixed instal lation Pipes valves and fit tings Do not use a mixed installation PVC Pipes valves and fit tings hoses Do not use any components manufactured out of PVC Hoses Reduce the use of hoses for connecting devices to a minimum Do not use any hoses as main connecting l...

Page 32: ...sed on filtered drinking municipal water of the quality specified below De ionized water Specific conductivity 30 μS cm Evaporation residue 20 mg l NOTICE High percentage of chloride in drinking water According to Directive 98 83 EC drinking water may contain up to 250 mg l of chloride This value is too high for the heat sinks which may be destroyed if inhibitors are not added Use inhibitors if th...

Page 33: ...ination Use biocides Use dirt filtering equipment e g sieves fine filters Oil residue Use inhibitors antifreeze with the appropriate concentration Flush the cooling circuit without converter and motor Mechanical contamination Flush the cooling circuit without converter and motor Use dirt fil tering equipment e g sieves fine filters Inadequate equipotential bond ing Connect an equipotential bonding...

Page 34: ...y in the operating instructions for the air water cooler NOTICE Overheating of the machine as a result of additives in the cooling water Additives for antifreeze or corrosion protection can have a negative impact on the heat transporting properties The machine can overheat Only operate the machine with the contractually agreed cooling water quality See also Service and Support Page 163 4 5 2 Coola...

Page 35: ...tifrogen N antifreeze concentration of 20 provides an adequate biocidal effect With Antifrogen L and Varidos FSK 30 is required in order to achieve the same effect Effectiveness regarding the growth of microorganisms Inhibitor without anti freeze effect If you use inhibitors without any antifreeze effect then it is not permissible that there is any magnesium carbonate in the cooling water used Onl...

Page 36: ...mines the biocide Antifreeze already has a biocidal effect for the minimum concentration specified above The manufacturer s recommendations must be followed in regard to the dosage and compatibility with any inhibitor that might be used Never mix biocides and anti freeze 4 5 4 Cooling capacity derating If you use antifreeze then observe the cooling capacity derating factor dependent on the antifre...

Page 37: ...ondensation heating is operated while the machine is running this can increase the temperatures inside the machine Install an interlock circuit that switches off the anti condensation heating once the main machine is switched on Only switch on the anti condensation heating after the machine has been switched off See also Safety instructions for operation Page 111 4 10 IM B5 type of construction wi...

Page 38: ...ted safely within your system The following measures may help to reduce noise Covers Noise insulation Hearing protection measures 4 12 Rotational speed limit values Excessive rotational speed can lead to serious damage to the machine This can result in death serious injury or material damage Avoid operation above the permissible speed by using the appropriate control function Observe the speeds st...

Page 39: ...equencies Excessively high vibration levels and system resonances can damage the machine set Configure and match the system consisting of the foundation and machine set in such a way that no system resonances can arise and result in the permissible vibration levels being exceeded The vibration values according to DIN ISO 10816 3 must not be exceeded 4 16 Torsional load of the drive train In the ev...

Page 40: ...parts list Packaging Danger when incorrectly lifting and transporting Danger of death serious injury or substantial material damage caused by tipping or falling transported goods Comply with the following safety instructions All work must be performed with due caution and care Comply with any notes in the shipping papers Carefully comply with all of the handling information and markings on the pac...

Page 41: ...uses a rotor shipping brace Protect the motor against strong radial shocks and vibration when storing as the rotor shipping brace cannot completely absorb these forces Do not remove the rotor shipping brace until the machine is in a vertical position If a machine has to be transported in a horizontal position the rotor must be fixed in position before the machine is turned onto its side Vertical m...

Page 42: ...g the rotor Depending on the version the machine is fitted with a rotor shipping brace This protects the bearings against damage due to shock and vibration during transport or storage NOTICE Vibration and shock during transport Not using the rotor shipping brace can cause damage to the machine if it is jolted during transport Material damage can result If the machine is fitted with a rotor shippin...

Page 43: ...ther rotor shipping brace types The thread in the shaft extension indicates the rotor weight This indirectly specifies the required preload force when axially fastening the rotor Thread in the shaft extension Preload M20 20 kN M24 30 kN M30 40 kN Axial preload force for other rotor shipping brace types Note Store the rotor locking device Be sure to store the rotor locking device It must be remount...

Page 44: ...ng shield Note Place the machine in a secure and raised position In order to obtain easy and safe access to the underside of the machine place it in a secure and raised position DANGER Standing under suspended loads If the lifting gear or load handling attachments were to fail the machine could fall This can result in death serious injury or material damage Never remain under or in the immediate v...

Page 45: ...ure should not fall below 20 C The relative humidity of the air should be less than 60 The floor of the place of storage must be sufficiently strong The maximum permissible floor loading or storage compartment loading may not be exceeded The ambient air must not contain any harmful gases Protect the machine from shocks and humidity Position machines devices and crates on pallets wooden beams or fo...

Page 46: ...oupling or belt pulley the bearings can be damaged during transport In this case make sure that the customer uses a rotor locking device Long term storage If you are storing a machine for more than six months you must check its condition every six months Store the machine in accordance with the specifications in Section Storage Page 44 and if possible packed Check the motor for damage Carry out an...

Page 47: ...the cooling circuit against corrosion You protect the cooling circuit against corrosion when the machine has already been in operation and is then placed in storage or put out of operation 1 Completely drain the cooling ducts Blow out the cooling water ducts with compressed air 1 Close and seal the intake and discharge 4 18 3 Protection against corrosion If the machine is stored in dry conditions ...

Page 48: ...in two hours Rectify the fault cause Deploy a ground fault monitoring 4 19 2 Converter input voltage The insulation system of SIMOTICS machines always complies with the requirements of stress category C IVIC C high stress If voltage peaks higher than those specified according to IVIC C can occur then please contact your Siemens partner For a line supply voltage converter input voltage up to max 48...

Page 49: ...uctors Between motor and driven machine Between motor and converter Between the terminal box and the RF grounding point at the motor enclosure Selecting and connecting the cable As far as possible use symmetrically arranged shielded connection cables The cable shielding made up of as many strands as possible must have good electrical conductivity Braided shields made of copper or aluminum are very...

Page 50: ...nsider the system as a whole which comprises the motor converter and driven machine The following measures support you when reducing bearing currents and help to avoid damage In the overall system set up a properly meshed grounding system with low impedance Use the common mode filter damping cores at the converter output The Siemens sales representative is responsible for selection and dimensionin...

Page 51: ...t the service center if necessary Tandem operation If you connect two motors in series in tandem operation install an insulated coupling between the motors Driving machine Insulated bearings Motor Insulated tachometer fitting Coupling Insulated coupling Figure 4 3 Schematic representation of a tandem drive NOTICE Bearing damage Bearing currents can flow if the coupling between the motors of the ta...

Page 52: ... 7 times the phase conductor current can flow if there is a ground fault on the output side Neither the PE conductors of normally rated multi conductor connecting cables nor the PE connecting points of standard terminal boxes is suitable for this purpose Material damage can result Use an appropriately sized PE conductor Connect the PE conductor to the grounding terminal on the motor enclosure Prep...

Page 53: ...material damage Comply with the required property classes for screwed connections Tighten the screwed connections to the specified tightening torques Injury and material damage caused by incorrect machine alignment If the machine has not been properly aligned this will mean the fastening parts are subjected to stress distortion Screws may become loose or break the machine will move machine parts c...

Page 54: ...tallation work Staff have access to the operating and installation instructions The machine is unpacked and ready for mounting at the installation location Measure the insulation resistance of the winding before starting any installation work If the insulation resistance lies below the specified value take appropriate remedial measures These remedial measures may necessitate the machine being remo...

Page 55: ... the terminals with the ground potential until the recharge voltage drops to a non hazardous level Attach the connection cable Measure the insulation resistance 1 Before you begin measuring the insulation resistance please read the operating manual for the insulation resistance meter you are going to use 2 Short circuit the ends of the temperature sensor cables before applying the test voltage If ...

Page 56: ...other than 40 C convert the measuring value to the reference temperature of 40 C according to the following equations from IEEE 43 2000 1 RC KT RT RC Insulation resistance converted to 40 C reference temperature KT Temperature coefficient according to equation 2 RT Measured insulation resistance for measuring winding temperature T in C 2 KT 0 5 40 T 10 40 Reference temperature in C 10 Halving doub...

Page 57: ...e above table Measuring the polarization index 1 To determine the polarization index measure the insulation resistances after one minute and ten minutes 2 Express the measured values as a ratio PI Rinsul 10 min Rinsul 1 min Many measuring devices display these values automatically following the measurement For insulation resistances 5000 MΩ the measurement of the PI is no longer meaningful and con...

Page 58: ... Check the dimensions of the mounting foot holes Support the machine from below e g using a wall bracket or by bolting it 5 3 Lift the machine to where it will be installed and position it 5 3 1 Preconditions for correct alignment and secure attachment Detailed specialist knowledge of the following measures is required in order to correctly align and securely fit the equipment Preparing the founda...

Page 59: ...the load handling attachments and lifting gear before use 5 3 3 Removing the rotor shipping brace If a rotor shipping brace is attached to the machine remove it at the last possible moment for example when you are ready to push on the output or drive element 5 3 4 Removing the rotor shipping brace from machines in vertical type NOTICE Removing the rotor shipping brace in the horizontal position Di...

Page 60: ... surface Using metal objects such as scrapers spatulas or plates to remove the anti corrosion protection could result in damage to the surfaces of the machine parts 2 Then lightly oil the bare surfaces again 5 3 6 Mounting the output elements Type of balancing The rotor is dynamically balanced For shaft extensions with featherkeys the balancing type is specified using the following coding on the f...

Page 61: ...her key protruding from the shaft contour and transmission element in order to maintain the balance quality If the transmission element is drawn up on to the shoulder of the shaft you must ensure that the part of the coupling groove where the feather key is not inserted is taken into consideration when balancing the coupling The following applies to all four pole machines with a frequency 60 Hz Th...

Page 62: ... a position appropriate for its construction the machine can tip slip into the lifting equipment or fall down This can result in death serious injury or material damage Use only the load carrying device on the stator frame for lifting Use the load carrying device appropriate for the machine position Only use suitable rope guiding or spreading devices WARNING Center of gravity not centered If the c...

Page 63: ... 5 3 8 Putting the machine down Requirements The following preconditions must be satisfied before setting down the machine at the installation location The mating faces must be clean The anti corrosion protection paint has been removed from the mating faces such as the machine mounting feet flange There is no condensation present within the machine Setting down the machine Set down the machine slo...

Page 64: ...ashovers which can destroy the winding Condensate can also cause rust to form within the machine Ensure that condensate can drain away Depending on the type of installation the water drainage holes are located at the bottom Allow the condensation water to discharge for vertical placement In the DE bearing shield water drain holes are located in the area of the mounting feet or opposite the regreas...

Page 65: ...e screw plugs NOTICE The degree of protection is reduced Nominally the degree of protection of the machine is reduced to IP44 when the screw plug is removed 5 3 10 Roughly aligning the machine Requirement The transmission element such as a coupling half has already been pulled on Roughly aligning the machine For horizontal positioning push the motor sideways across the foundation When doing so ens...

Page 66: ... forces affect their bearings during operation If the thermal change of the motor and the driven machine is different couple in the cold state with an appropriate alignment offset The alignment offset to be set in the cold state must be determined and specified by the system specialist 3 For the vertical positioning x 0 place thin shims over a large surface area under the machine feet The number o...

Page 67: ...the driven machine Table 5 2 Permissible deviations for aligning the machine with flexible coupling Max speed nmax Max parallel offset x Max angular offset y nmax 1500 rpm xmax 0 08 mm ymax 0 08 mm 100 mm D 1500 rpm nmax 3600 rpm xmax 0 05 mm ymax 0 05 mm 100 mm D Note Machine expansion When performing alignment make allowance for the thermal expansion of the machine due to rising temperature See ...

Page 68: ...achine slowly towards the driven machine advancing too quickly risks damaging the centering 4 If necessary rotate the machine into the right position so that the clearance holes in the flange are central to the tapped holes 5 Move the machine fully up against the mating flange so that it is fully in contact 6 Fix the machine using the flange fixing bolts finishing by replacing the studs See also T...

Page 69: ...s positioning aids 3 Lower the machine slowly toward the driven machine and into the centering so that the flanges do not quite touch Lowering too quickly risks damaging the centering 4 If necessary rotate the machine into the right position so that the clearance holes in the flange are central to the tapped holes 5 Lower the machine completely onto the mating flange so that it is fully in contact...

Page 70: ...d to in accordance with the catalog data or configuration data Note You can find more information in Chapter 2 of catalog D81 8 5 5 Connecting the cooling water supply There are three couplings and on the bearing shield for the coolant connection The lower coupling is used to drain the coolant for type of construction IM B3 Figure 5 5 Standard coolant connections and coolant drain hole Assembly 5 ...

Page 71: ...e hexagon coupler with an open ended wrench while you screw in the water pipes NOTICE Damage to the pipe system The hexagonal couplers are connected directly to the water pipes inside the machine Applying excessive torque when screwing in can damage the pipe system Hold the couplers with an open ended wrench while you screw in the water pipes Avoid axial forces at the coolant connections 7 Screw t...

Page 72: ...Assembly 5 5 Connecting the cooling water supply SIMOTICS FD 1LH1 72 Operating Instructions 01 2019 ...

Page 73: ...ould in turn lead indirectly to material damage to the system Tighten the screwed connections to the specified tightening torques Observe any specifications regarding the materials from which fixing elements must be made When performing servicing check the fastenings See also Tightening torques for screw and bolt connections Page 165 Note Service Center If you require support when electrically con...

Page 74: ...ith an appropriate loop then water doesn t enter the terminal box but simply drips off Figure 6 1 Water drip loop 6 3 Terminal box Depending on the version different terminal boxes may be installed on the machine Depending on the terminal box different cable entries and options for the cable connection are possible You can identify the terminal box installed on the machine via the illustrations in...

Page 75: ...rminal box 1XB1621 The connecting cables are introduced into the 1XB1621 terminal box through the cable glands with threaded holes 2 x M80 x 2 and 2 x M25 x 1 5 The cable glands are not included in the standard scope of supply The version with sealing insert with break off ring is optional You can find additional information here Bringing cables into the terminal box 1XB with cable gland Page 88 C...

Page 76: ... scope of supply The version with onion sealing ring is optional You can find additional information here Bringing cables into the terminal box 1XB with cable gland Page 88 Connecting cables without cable lugs Page 90 Connecting cables with cable lugs Page 89 See also Bringing cables into the terminal box 1XB with sealing insert with break off ring Page 87 Electrical connection 6 3 Terminal box SI...

Page 77: ...s 1 x M72 x 2 and 3 x M25 x 1 5 The cable glands are not included in the standard scope of supply You can find additional information here Bringing cables into the terminal box 1XB with cable gland Page 88 Connecting cables with cable lugs Page 89 Connecting cables without cable lugs Page 90 6 3 5 Terminal box 1XB7731 Figure 6 6 Terminal box 1XB7731 Electrical connection 6 3 Terminal box SIMOTICS ...

Page 78: ...without cable lugs Page 90 6 3 6 Terminal box 1XB7740 Figure 6 7 Terminal box 1XB7740 The connecting cables are introduced into the 1XB7740 terminal box through the cable glands with threaded holes 4 x M80 x 2 and 3 x M25 x 1 5 The cable glands are not included in the standard scope of supply You can find additional information here Bringing cables into the terminal box 1XB with cable gland Page 8...

Page 79: ...inal box through 90 in accordance with the connection direction The implementation on the other motor side is possible only with the support of the Service Center Page 163 If you want to rotate a terminal box not listed below then also contact the Service Center Rotating the terminal box depends on the mount and the cross section of the internal stator cables as well as the terminal box type 1XB77...

Page 80: ...lower section with the console or optionally the cable duct 6 Screw in two eye bolts diagonally in the M10 thread at the corners Slightly raise the terminal box housing using a crane 7 Rotate the terminal box through 90 in the desired direction Carefully place the terminal box down Take care not to damage the seal 8 Screw the terminal box with the console cable duct 4 x M16 tightening torque 170 N...

Page 81: ... terminal box housing using a crane 8 Rotate the terminal box through 90 in the desired direction Carefully place the terminal box down Take care not to damage the seal 9 Screw the terminal box with the console cable duct 4 x M16 tightening torque 170 Nm 10 Fasten the grounding straps to the terminal box lower section and the console or cable duct After rotation remove the plugs of the two nearest...

Page 82: ...s to prevent it falling Removing the terminal box 1 Release two diagonally opposing screws at the terminal box cover and replace them by threaded bars 2 Release the two other screws 3 Carefully pull the terminal box cover over the threaded bars Mounting the terminal box 1 Screw in the two threaded bars diagonally at the lower section of the terminal box 2 Slide the terminal box cover over the thre...

Page 83: ...l designations 6 4 2 Selecting cables Take the following criteria into account when selecting the connecting cables Rated current Rated voltage If required service factor System dependent conditions such as ambient temperature routing type cable cross section as defined by required length of cable etc Configuration notes Requirements according to IEC EN 60204 1 Dimensioning for bundled cable routi...

Page 84: ...cting surface is bare and is protected against corrosion using a suitable substance e g acid free Vaseline Arrange the flat washer and spring washer under the screw head Check that the maximum permissible clamping thickness of 10 mm for the cable lug or strap is not exceeded Fasten the clamping screw according to the following table Screw in depth and tightening torque are different depending on w...

Page 85: ...t the front of the single or the thicker shaft extension is defined as follows If you connect the line cables with phase sequence L1 L2 L3 to U V W or according to NEMA at T1 T2 T3 then a clockwise phase sequence is obtained If you interchange two connections e g L1 L2 L3 at V U W or according to NEMA at T2 T1 T3 then a counterclockwise phase sequence is obtained On machines which are only allowed...

Page 86: ...le lug Terminal box Connection GT640 With cable lug Page 89 Without cable lug Page 90 1XB1621 1XB1631 1XB7730 1XB7731 1XB7740 1XB7750 6 5 1 Bringing cables into the terminal box GT640 with cable gland 1 If necessary disassemble the screw caps of the threaded holes 2 Screw in suitable cable glands for the respective cable into the threaded holes 3 Route the cable properly through the gable gland de...

Page 87: ...externally If necessary switch the direction sense of the strain relief device 2 Cut the seal insert so that its opening is 1 to 3 mm smaller than the diameter of the cable 3 Pull the sealing insert over the end of the cable 4 Prepare the end of the cable depending on the cable and its use e g with a cable lug 5 Connect the ends of the cables to the terminals in accordance with the circuit diagram...

Page 88: ...late versions Terminal box Standard Cable entry plate with boreholes Explosion protected version op tion L01 1XB1621 2 x M80 x 2 2 x M25 x 1 5 Undrilled 1XB1631 4 x M80 x 2 2 x M25 x 1 5 1XB7730 1 x M72 x 2 3 x M25 x 1 5 1XB7731 2 x M72 x 2 3 x M25 x 1 5 1XB7740 4 x M80 x 2 3 x M25 x 1 5 1XB7750 8 x M72 x 2 3 x M25 x 1 5 Insert the cable into the terminal box Proceed as follows when introducing ca...

Page 89: ...way to achieve a high frequency proof shielding 6 5 5 Connecting cables with cable lugs 1 Select the cable lugs according to the required cable cross section and fixing screw or stud size Information about the maximum cross section for the respective standard terminal box design can be found in the catalog A sloped angular arrangement of the supply cables is only permitted provided the required mi...

Page 90: ...cting up NOTICE Overheating of the conductor ends If the end of the conductor is not correctly enclosed by the wire end ferrule but is trapped by it this can lead to overheating Insert only one conductor end into each wire end ferrule and attach the wire end ferrule correctly Insert only one conductor end into each terminal Procedure When connecting carefully maintain the minimum clearances and cr...

Page 91: ... Connection using terminal clamps schematic diagram 5 If you have loosened the terminal body clamping bolts then retighten them with the following torque Terminal box Tightening torque 1XB1621 1XB1631 1XB1634 40 Nm GT640 1XB7730 1XB7731 1XB7740 1XB7750 20 Nm For terminal boxes GT640 1XB7730 and 1XB7731 fasten the terminal element using a clamping nut M12 on the threaded stud of the terminal suppor...

Page 92: ...ke sure that the terminals are de energized before you tighten the nuts For 1XB7 terminal boxes with aluminum connection bars you can also connect copper cables using copper cable lugs 6 5 8 Using single stranded cables NOTICE High temperatures from induced eddy currents With high currents and where several single stranded cables are used instead of multiple stranded cables high temperatures can r...

Page 93: ... terminal box enclosure so that the sealing surface between the terminal box and the terminal box cover form a flat face There must be no steps in the sealing area 6 5 11 Minimum air clearances After proper installation verify that the minimum air clearances between non insulated parts are maintained Be aware of any protruding wire ends Table 6 4 Minimum air clearance dependent on rms value of the...

Page 94: ...i e they can only be released using a tool The connecting cables are freely routed The cable insulation cannot be damaged in operation 2 Close the terminal box using the cover fixing screws see Chapter Tightening torques for screw connections See also Tightening torques for screw and bolt connections Page 165 Mounting removing the terminal box Page 82 6 6 Connecting the auxiliary circuits 6 6 1 Se...

Page 95: ...g cables enter The plate is generally delivered with threaded holes and cable glands 1 Open the auxiliary terminal box and undo the cable entry plate screws Depending on the terminal box version the cable entry plate is below a steel screening plate 2 For the undrilled version drill the required number of holes or threads in the required size of the cable gland into the cable entry plate 3 Mark th...

Page 96: ... are connected in accordance with the terminal diagram The cables are freely arranged so that they cannot come into contact with the machine and the cable insulation cannot be damaged The inside of the terminal box is clean and free of any cable debris dirt and foreign bodies The cable glands are firmly tightened are suitable with respect to the degree of protection type of cable routing permissib...

Page 97: ...o be complete It may be necessary to perform further checks and tests in accordance with the specific situation on site The machine is undamaged The machine has been correctly installed and aligned the transmission elements are correctly balanced and adjusted All fixing screws connection elements and electrical connections have been tightened to the specified tightening torques The operating condi...

Page 98: ...ed The bearing insulation should be implemented as shown on the plates Electrical connection The grounding and equipotential bonding connections have been made correctly The machine is connected so that it rotates in the direction specified Appropriately configured control and speed monitoring functions ensure that the motor cannot exceed the permissible speeds specified in the technical data For ...

Page 99: ...ration time to the limit speed nmin depends on the parameter assignment WARNING Dangerous voltage via the converter As long as the feeding converter is switched on or the DC link of the converter is not discharged there can be a voltage at the motor terminals even when the rotor is not moving The voltage is up to 1000 V depending on the converter type Ensure that the five safety rules Page 15 are ...

Page 100: ...bearings prior to commissioning If the period between delivery and commissioning is more than a year and less than four years Re grease the roller bearings with twice the amount of grease specified on the lubricant plate Check the bearing temperature as far as possible Regreasing roller bearings before commissioning You must regrease the roller bearings under the following conditions If the machin...

Page 101: ...ure Prior to commissioning If the machine is equipped with bearing thermometers set the temperature value for disconnection on the monitoring equipment before the first machine run Table 7 1 Set values for monitoring the bearing temperatures before commissioning Set value Temperature Alarm 115 C Shutting down 120 C Normal operation Determine the maximum operating temperature of the bearings Topera...

Page 102: ...arm Top 10 K 170 C Shutting down Top 15 K 180 C 7 8 Test run After installation or inspection carry out a test run 1 Start up the machine without a load To do this close the circuit breaker and do not switch off prematurely Check whether it is running smoothly Switching the machine off again while it is starting up and still running at slow speed should be kept to a bare minimum for example for ch...

Page 103: ...bearing and stator winding temperatures until they have reached steady state values Check the machine for noise or vibrations on the bearings or bearing shields as it runs 5 In case of uneven running or abnormal noise switch off the machine As the machine runs down identify the cause If the mechanical operation improves immediately after the machine is switched off then the cause is magnetic or el...

Page 104: ... 7 10 Setting the motor parameters at the converter The selection of the motor type is used to pre assign specific motor parameters and to optimize the operating characteristics and behavior If the incorrect motor type has been selected then this can result in undesirable operating states for instance increased noise If you use the SINAMICS G120 G150 or SINAMICS S120 S150 converter you can set the...

Page 105: ...4 6 for the SINAMICS G120P inverter The STARTER program has been started You are in the Configuration dialog screen form Selecting motor parameters 1 Enter a name for the motor in the Motor name input field Subsequent motor assignment is simplified by selecting a unique name 2 Select the Enter motor data option 3 In the Motor type field select the entry 14 SIMOTICS FD induction motor series Figure...

Page 106: ... parameter p335 motor cooling method is encrypted from the motor order number Motor order number Cooling method Parameter p335 1LL1 IC01 0 1LP1 IC06 1 1LM1 1MM1 IC411 4 1LQ1 1MQ1 IC416 5 1LH1 1MH1 IC71W 6 1LN1 1MN1 IC86W 6 Figure 7 2 Entering the motor data 6 Click Continue to confirm your entries Start up 7 10 Setting the motor parameters at the converter SIMOTICS FD 1LH1 106 Operating Instructio...

Page 107: ...llows Navigate within the selection fields using F2 and F3 In the entry fields you can either directly enter the required value or select it from a list Activate the selection with F5 Start up 7 10 Setting the motor parameters at the converter SIMOTICS FD 1LH1 Operating Instructions 01 2019 107 ...

Page 108: ...SH VHOHFWLRQ LQGXFWLRQBPRWRU HOS 2 2 Enter the motor parameters You can find the values for parameters p304 p311 on the motor rating plate The value for parameter p335 motor cooling method is encrypted from the motor order number Motor order number Cooling method Parameter p335 1LL1 IC01 0 1LP1 IC06 1 1LM1 1MM1 IC411 4 1LQ1 1MQ1 IC416 5 1LH1 1MH1 IC71W 6 1LN1 1MN1 IC86W 6 Start up 7 10 Setting the...

Page 109: ...FRVSKLBUDWHG N HOS 2 RQWLQXH QWHUU 200 9 725 PRWRU SDUDPHWHUV S P0RW IBUDWHG S P0RW QBUDWHG USP S P0RW FRROLQJ PHWKRG HOS 2 RQWLQXH QWHUU 200 QDWXUDO FRROLQJ 3 Exit the motor data input by selecting the Continue field and activating the selection with F5 Start up 7 10 Setting the motor parameters at the converter SIMOTICS FD 1LH1 Operating Instructions 01 2019 109 ...

Page 110: ...H 9 I FRQWURO ZLWK OLQHDU FKDUDFWHULVWLF 9 I FRQWURO ZLWK OLQHDU FKDUDFWHULVWLF 9 I FRQWURO ZLWK SDUDEROLF 9 I FRQWURO ZLWK OLQHDU FKDUDFWHULVWLF 9 I FRQWURO ZLWK SDUDEROLF 6SHHG FRQWURO ZLWKRXW HQFRGHU 3 Select SIMOTICS FD as motor type This sets specific motor parameters for optimizing the operating behavior DVLF FRPPLVVLRQLQJ 0RWRU W SH QGXFWLRQ PRWRU URWDWLQJ VWDQGDUG LQGXFWLRQ PRWRU VWDQGDUG ...

Page 111: ...and disconnect the machine if you must remove covers Comply with the Five safety rules Only remove the covers when the rotating parts have come to a complete standstill Danger as a result of stationary parts under voltage live parts Live parts represent a hazard Touch protection against active live parts is no longer guaranteed if covers are removed The minimum air and creepage distances may be fa...

Page 112: ...ge such as corrosion Ensure that any condensation can freely flow away Risk of burn injuries as a result of hot surfaces Individual machine parts can become hot in operation Burns can result when coming into contact with these parts Never touch machine parts during operation Allow the machine to cool down before starting work Check the temperature of parts before touching them If required wear sui...

Page 113: ...umentation 3 If this is possible using the available measuring equipment check the bearing and stator winding temperatures 8 3 Regreasing roller bearings Refer to the regreasing instructions for the roller bearings on the lubricant plate 8 4 Stoppages The stoppage is a shutdown for a period of time during which the machine is stopped but remains at the location of use Under normal ambient conditio...

Page 114: ...utomatically switch on any anti condensation heating during stoppages This will avoid the formation of condensation Do not switch on the anti condensation heating for at least two hours after the motor has been switched off This prevents damage to the winding insulation 8 4 3 Avoidance of damage to roller bearings during stoppages Extended stoppages at the identical or almost identical resting pos...

Page 115: ... information on testing and the limit values can be found here Testing the insulation resistance and polarization index Page 55 8 5 Decommissioning the machine NOTICE Damage as a result of an extended period out of service If the machine is going to be out of service for longer than six months then take the necessary measures for preservation and storing Otherwise damage to the machine will result...

Page 116: ...achine proceed as follows Study the record made when the machine was decommissioned and reverse the measures that were taken for conservation and storage Perform the measures listed in the Commissioning section See also Start up Page 97 8 9 Switching on again after an emergency switching off Check the machine before recommissioning the driven machine after an Emergency Off Eliminate all the causes...

Page 117: ... short circuit are faults that overload the machine electrically or mechanically Immediately perform an inspection after such faults Correct the cause of the fault as described in the respective remedial measures section Repair any damage to the machine Operation 8 10 faults SIMOTICS FD 1LH1 Operating Instructions 01 2019 117 ...

Page 118: ...conditions X Mains voltage too high frequency too low Check the power supply conditions X X X X X Stator winding incorrectly connected Check the winding connection in the terminal box X X X X Winding short circuit or phase short cir cuit in stator winding Determine the winding resistances and insulation resistances Carry out repair work after consulta tion with the manufacturer X Incorrect directi...

Page 119: ...tem comprising mo tor and foundation Reinforce the foundation after prior consultation with the Service Center X X Changes in foundation Determine the cause of the changes and if necessary rectify Realign the machine X Reduced air supply direction of rotation of fan possibly incorrect Check the air ducts clean the machine X X Uneven gearbox operation Resolve any gearbox faults 1 Take into account ...

Page 120: ...sult the manufacturer If the specified cooling water quality is ob served the cooling system is maintenance free X Inlet temperature too high Set the correct upstream temperature X Cooling water supply switched off Switch on the cooling water supply X Cooling water contains too many or unsuit able antifreeze and corrosion protection agents Use cooling water of the agreed quality X Leaks in the coo...

Page 121: ...the bearing Check the seals X High ambient temperature Use a suitable high temperature grease X X Insufficient lubrication Grease the bearings as instructed X X Bearing canted Properly install the bearing X X Insufficient bearing play Contact the Service Center X Excessive bearing play Contact the Service Center X X Bearing corroded Replace the bearing Check the seals X Too much grease in bearing ...

Page 122: ...Operation 8 10 faults SIMOTICS FD 1LH1 122 Operating Instructions 01 2019 ...

Page 123: ...ing safe operation of electrical equipment See also Safety information Page 15 Note Please contact the service center Page 163 if you require support with service maintenance or repair 9 1 Inspection and maintenance 9 1 1 Safety instructions for inspection and maintenance Danger as a result of stationary parts under voltage live parts Live parts represent a hazard Touch protection against active l...

Page 124: ...on the machine Check the temperature of parts before touching them If required wear suitable protective equipment Damage if the machine is not maintained The machine can be damaged if it is not appropriately maintained This can cause faults which can result in eventual or immediate death serious injury or material damage Maintain the machine at the specified maintenance intervals Damage from forei...

Page 125: ...ion on testing and the limit values can be found here Testing the insulation resistance and polarization index Page 55 9 1 3 Inspections in the event of faults Natural disasters or unusual operating conditions such as overloading or short circuit are faults that overload the machine electrically or mechanically Immediately perform an inspection after such faults 9 1 4 First service after installat...

Page 126: ...ion has no cracks and indentations X X The machine is aligned within the permissible tolerance ranges X All the fixing bolts screws for the mechanical and electrical connections have been securely tightened X All the potential connections grounding connections and shield supports are correctly seated and properly bonded X The winding insulation resistances are sufficiently high X Any bearing insul...

Page 127: ... bearings are supplied with new grease by the regreasing system Replace the grease cartridge timely Observe the operating instructions for the regreasing system when replacing the grease cartridges See also Interlock circuit for the automatic regreasing system option Page 37 Only use the grease that is specified on the lubricant plate 9 1 9 Regreasing intervals and types of grease for operating ro...

Page 128: ...ufacturer can provide a guarantee for the miscibility of particular lubricating greases The lubricating grease must satisfy the criteria listed in the table below and must match the operating conditions If different special lubricating greases are stated on the lubricant plate then different criteria apply Table 9 3 Criteria for selecting rolling bearing greases Criteria Standard Property characte...

Page 129: ...ype Shell Gadus S2 V100 3 ExxonMobil Esso Unirex N3 BP Energrease LS3 Fuchs Renolit H443 HD88 Lubcon Turmoplex 3 Addinol LM 3 EP FAG Arcanol Multi 3 For motors of horizontal construction you can alternatively use greases with NLGI class 2 However this reduces the lubrication interval by 20 Table 9 5 Alternative greases with NLGI class 2 for motors of horizontal construction Manufacturer Grease typ...

Page 130: ...a low to medium speed nmin 250 rpm nmax 3600 rpm to ensure an even distribution of grease WARNING Risk of injury due to rotating parts The shaft must rotate to allow the grease to be distributed This can result in death serious injury or material damage When regreasing pay attention to all rotating components 3 Gradually press in an appropriate type and amount of grease as stamped on the lubricant...

Page 131: ...l times 9 1 11 Cleaning the cooling water ducts To ensure proper functioning of the machine cooling system the cooling water ducts must be free of dirt deposits Have the cooling water ducts cleaned by a specialist company Cleaning devices are connected to the coolant connections Dirt is dissolved and rinsed out through the circulation of suitable solutions in the cooling water ducts You can also r...

Page 132: ...structions Comply with the applicable national and sector specific regulations When using the machine within the European Union comply with the specifications laid down in EN 50110 1 regarding safe operation of electrical equipment See also Safety information Page 15 If the motor has to be transported please observe the information and instructions in the Transport chapter 9 2 1 Prepare servicing ...

Page 133: ...s can cause damages and or faults which can result in eventual or immediate death serious injury or property damage Properly assemble or disassemble the machine Use only suitable tools and equipment Immediately replace damaged components If necessary contact the Service Center Page 163 Danger as a result of rotor falling out If the motor is in a vertical position the rotor can fall out while work ...

Page 134: ...ing cover is no longer attached to the bearing housing or end shield There may be springs in the inner bearing cover Support the rotor for the uninstallation of bearing housing or end shield If necessary remove the bearing housing from the end shield Remove the end shield Dependent on shaft height roller bearing type and design it is either a bearing head design or a bearing housing design Remove ...

Page 135: ... the labyrinth sealing ring Note For the Increased degree of protection option the machine is equipped with a labyrinth sealing ring on the drive side and the non drive side Before uninstalling the roller bearing the labyrinth sealing ring must be removed The labyrinth sealing ring is fixed with three grub screws that are separably secured with adhesive such as Loctite 243 Figure 9 2 Disassembling...

Page 136: ...r liquid threadlocker 3 Prepare the bearing seats Lightly oil the inner ring seat Grease the outer ring seat with a solid lubricant such as Altemp Q NB 50 Press the inner bearing cover onto the shaft 4 Warm up the roller bearing 5 Push the inner ring of the warmed up roller bearing onto the shaft Avoid any blows that might damage the bearing 6 Make sure that the roller bearing is resting against t...

Page 137: ...correct axial position when the face surface is flush with the outer edge of the V ring Install the protective ring for IP56 degree of protection For degree of protection IP56 the V ring for the outer bearing seal is fitted with a sheet steel protective ring in the bearing cover 1 Push the protective ring onto the shaft 2 Verify that the ring is sufficiently pretensioned Replace the protective rin...

Page 138: ...alling the labyrinth sealing ring Felt ring Labyrinth sealing ring V ring Grease chamber Figure 9 4 Roller contact bearing with grease chamber schematic diagram See also Install the V ring Page 137 9 2 3 7 Installing the labyrinth sealing ring The labyrinth sealing ring is the last component to be fitted when fitting the roller contact bearing It ensures degree of protection IP65 and prevents the ...

Page 139: ...e locating setscrews screwed into the keyway engage 9 2 4 Seal the motor Extreme caution and attention to cleanliness are vital to installation Clean all bare joints between parts such as housings bearing shields and bearing bushes etc and remove old sealant material Smear bare joints between parts with non hardening permanently flexible sealant such as Hylomar M Follow the manufacturer s applicat...

Page 140: ...Maintenance 9 2 Corrective Maintenance SIMOTICS FD 1LH1 140 Operating Instructions 01 2019 ...

Page 141: ...ations in this chapter show schematic diagrams of the basic versions They are used for spare parts definitions The supplied version may differ in details from these representations Data matrix code A data matrix code is provided on the machine You can retrieve the following information from the data matrix code Machine type Serial number Using the Data Matrix code and the Siemens Industry Online S...

Page 142: ...ified in the motor documentation or can also be taken from the installed bearings Always replace the rolling bearings with the identical bearings If insulated rolling bearings are fitted use insulated rolling bearings of the same type as spare parts This will prevent any bearing damage being caused by bearing currents 10 3 Anti condensation heating The anti condensation heater is mounted directly ...

Page 143: ...49 Enclosure cover 8 00 Rotor complete 8 20 Stator core with winding 10 00 Stator frame 10 50 Lifting lugs 20 00 Terminal box without cable entry See also Terminal box GT640 Page 147 Terminal box 1XB1621 Page 148 Terminal box 1XB1631 Page 150 Terminal box 1XB7730 Page 151 Terminal box 1XB7731 Page 152 Spare parts 10 4 Housing stators and rotors SIMOTICS FD 1LH1 Operating Instructions 01 2019 143 ...

Page 144: ...Terminal box 1XB7740 Page 153 Terminal box 1XB7750 Page 154 Spare parts 10 4 Housing stators and rotors SIMOTICS FD 1LH1 144 Operating Instructions 01 2019 ...

Page 145: ... 35 Grease slinger 4 35 Grease slinger 3 60 Inner bearing cover 4 60 Inner bearing cover 5 00 End shield 6 00 End shield Bearing kit at the drive end and non drive end consists of the following components Deep groove ball bearing locating bearing Deep groove ball bearings Shaft sealing ring labyrinth ring optional Shaft sealing ring Locking ring guard ring Locking ring Spare parts 10 5 Roller bear...

Page 146: ...are parts for the bearing cartridge at the drive end and non drive end Part Description Part Description 3 20 Outer bearing cover 4 20 Outer bearing cover 3 35 Grease slinger 4 35 Grease slinger 3 60 Inner bearing cover 4 60 Inner bearing cover 5 00 End shield 6 00 End shield Bearing kit at the drive end and non drive end consists of the following components Deep groove ball bearing locating beari...

Page 147: ...max connection 2 5 mm2 20 27 Mounting rail 22 01 Saddle terminal complete 20 28 Seal 22 11 Connecting plate with internal cable 20 30 Cover 22 40 Terminal link two holes 20 38 Seal 22 70 Fixing lug for PE conductor 21 20 Bushing insulator The terminal box can only be ordered as one component The maximum connection cross section for the main circuit is 240 mm2 Spare parts 10 7 Terminal box GT640 SI...

Page 148: ...arts Part Description Part Description 20 00 Terminal box without cable entry comprising the following components 20 20 Terminal box housing 21 41 Terminal supports 20 27 Mounting rail 21 61 Terminal strip for auxiliary circuit 20 28 Seal 22 01 Saddle terminal complete Spare parts 10 8 Terminal box 1XB1621 SIMOTICS FD 1LH1 148 Operating Instructions 01 2019 ...

Page 149: ...th internal cable Table 10 6 Additional spare parts Part Description Part Description 20 60 Cable gland 20 66 Strain relief lower part 20 61 Cable gland upper part 20 68 Seal 20 62 Cable gland lower part 20 70 Sealing insert for cable entry 20 65 Strain relief upper part Spare parts 10 8 Terminal box 1XB1621 SIMOTICS FD 1LH1 Operating Instructions 01 2019 149 ...

Page 150: ...21 41 Terminal bushings 22 43 Terminal link stepped with 2 holes 1 You can only order the terminal box as part Table 10 7 Additional spare parts for terminal box 1XB1631 with split cable entry Part Description Part Description 20 61 Cable gland upper part 20 66 Strain relief lower part 20 62 Cable gland lower part 20 70 Sealing insert for cable entry 20 65 Strain relief upper part Spare parts 10 9...

Page 151: ... 61 Terminal strip for auxiliary circuit 20 28 Seal 21 74 Anti rotation cartridge 20 30 Cover 22 01 Saddle terminal complete 20 38 Seal 22 39 Neutral point connection 21 11 Connecting plate with internal cable 22 70 Fixing lug for PE conductor 21 41 Terminal bushings Table 10 9 Additional spare parts Part Description Part Description 20 51 Entry plate with seal Spare parts 10 10 Terminal box 1XB77...

Page 152: ... auxiliary circuit 20 28 Seal 21 74 Anti rotation cartridge 20 30 Cover 22 01 Saddle terminal complete 20 38 Seal 22 39 Neutral point connection 21 11 Connecting plate with internal cable 22 41 Terminal link straight with two holes 21 41 Terminal bushings 22 70 Fixing lug for PE conductor Table 10 11 Additional spare parts Part Description Part Description 20 51 Entry plate with seal Spare parts 1...

Page 153: ...uxiliary circuit 20 28 Seal 21 74 Anti rotation cartridge 20 30 Cover 22 01 Saddle terminal complete 20 38 Seal 22 30 Connecting bar for the power circuit 21 11 Connecting plate with internal cable 22 39 Neutral point connection 21 41 Terminal bushings 22 70 Fixing lug for PE conductor Table 10 13 Additional spare parts Part Description Part Description 20 51 Cable entry plate with seal Spare part...

Page 154: ...ion 20 00 Complete terminal box with undrilled cable entry plate1 22 30 Connecting bar for the power circuit 20 51 Cable entry plate with seal undrilled 22 39 Neutral point connection 22 01 Saddle terminal complete 1 You can only order the terminal box as part Spare parts 10 13 Terminal box 1XB7750 SIMOTICS FD 1LH1 154 Operating Instructions 01 2019 ...

Page 155: ...al box 1XB9014 The auxiliary terminal box can only be ordered as one complete part single parts are not available In this case please contact the Service Center Page 163 Spare parts 10 14 Auxiliary terminal box 1XB9014 SIMOTICS FD 1LH1 Operating Instructions 01 2019 155 ...

Page 156: ...al box 1XB9015 The auxiliary terminal box can only be ordered as one complete part single parts are not available In this case please contact the Service Center Page 163 Spare parts 10 15 Auxiliary terminal box 1XB9015 SIMOTICS FD 1LH1 156 Operating Instructions 01 2019 ...

Page 157: ...y terminal box The auxiliary terminal box can only be ordered as one complete part single parts are not available In this case please contact the Service Center Page 163 Spare parts 10 16 1XB9016 auxiliary terminal box SIMOTICS FD 1LH1 Operating Instructions 01 2019 157 ...

Page 158: ...minal box 1XB302 The auxiliary terminal box can only be ordered as one complete part single parts are not available In this case please contact the Service Center Page 163 Spare parts 10 17 Auxiliary terminal box 1XB302 SIMOTICS FD 1LH1 158 Operating Instructions 01 2019 ...

Page 159: ...d during the individual phases of its life cycle please observe the statutory requirements applicable in the country of use Please contact your local authorities for more information about disposal 11 1 RoHS restricting the use of certain hazardous substances In compliance with RoHS Restriction of certain Hazardous Substances we replace substances that are damaging to the environment by those that...

Page 160: ... the machine Dismantle the machine using the general procedures commonly used in mechanical engineering WARNING Machine parts can fall The machine is made up of heavy parts These parts are liable to fall during dismantling This can result in death serious injury or material damage Before you release any machine parts secure them so that they cannot fall 11 5 Disposal of components Components The m...

Page 161: ... specialist disposal company The same applies for cloths and cleaning substances which have been used while working on the machine Packaging material If necessary contact a suitable specialist disposal company Wooden packaging for sea transport consists of impregnated wood Observe the local regulations The foil used for water proof packaging is an aluminum composite foil It can be recycled thermal...

Page 162: ...Disposal 11 5 Disposal of components SIMOTICS FD 1LH1 162 Operating Instructions 01 2019 ...

Page 163: ...erson in the relevant contact data base www siemens com yourcontact www siemens com yourcontact Siemens Support for on the move With the Siemens Industry Online Support App you can access more than 300 000 documents for Siemens Industry products any time and any where The App supports you in the following areas Resolving problems when executing a project Troubleshooting when faults develop Expandi...

Page 164: ...Service and Support SIMOTICS FD 1LH1 164 Operating Instructions 01 2019 ...

Page 165: ...g length of less than 25 mm The clamping length is taken as the distance between the head of the bolt and the point at which the bolt is screwed in Tightening torques The bolted connections with metal contact surfaces such as end shields bearing cartridge parts terminal box parts bolted onto the stator frame should be tightened to the following torques depending on the thread size Table B 1 Tighte...

Page 166: ... property class 8 8 according to ISO 898 1 Case C Applies to bolts with property class 8 8 A4 70 or A4 80 according to ISO 898 1 however only to bolts screwed into components made from materials with higher property class e g cast iron steel or cast steel Note Non standard tightening torques Different tightening torques for electrical connections and bolted connections for parts with flat seals or...

Page 167: ...ents C You can find the quality documents here https support industry siemens com cs ww de ps 13318 cert https support industry siemens com cs ww en ps 13318 cert SIMOTICS FD 1LH1 Operating Instructions 01 2019 167 ...

Page 168: ...Quality documents SIMOTICS FD 1LH1 168 Operating Instructions 01 2019 ...

Page 169: ...87 Cable entry plate 88 Center of gravity 62 Centering flange 68 69 Certificates EAC 24 UL and cUL 24 Checks to be carried out prior to commissioning 97 Common mode filters 50 Condensate 64 Connecting cables Selection of 83 94 Converter 25 Converter documentation 50 Cooling capacity derating 36 Cooling system Faults 120 Cooling water connecting 71 Cooling water ducts Cleaning 131 Cooling water int...

Page 170: ...rounding conductor Connecting 84 Grounding system Meshed 50 H Hazardous substances 17 Hearing damage 17 38 Hot surfaces 17 I Increased degree of protection 26 Induced eddy currents 92 Inhibitors 35 Initial lubrication 127 Insert cable 86 88 Inspection Faults 117 125 Installation Initial inspection 125 Installing the protective ring 137 Insulated bearings 26 50 Insulated coupling 51 Insulation resi...

Page 171: ...Risk of explosion 21 RoHS 159 Roller bearings Assembly 136 faults 121 Inspection 127 Regreasing 100 Roller contact bearings 26 Rolling bearings Replacement 142 Rotating parts 16 Rotor 24 Rotor shipping brace 41 42 46 59 Remove 59 Rotor winding 24 S Safety instructions Flammable substances 17 Hazardous substances 17 Hot surfaces 17 Live parts 16 Rotating parts 16 Screws with preCOTE coating 133 Sea...

Page 172: ...l box 27 74 Closing 94 Maintaining 132 rotating 79 Terminal box 1XB1631 150 Terminal box 1XB7750 154 Terminal designation 83 Terminal diagram 95 Test run 102 Thermal motor protection 37 Threadlocker 133 Tightening torques 73 Bolted connection 165 Cable lug 84 Ground terminals 84 Torsional loadings 39 Transporting 62 Turning the machine on to its side 59 Type of balancing 60 V V ring 134 138 Vibrat...

Page 173: ......

Page 174: ...Further Information www siemens com drives Siemens AG Process Industries and Drives Postfach 48 48 90026 NÜRNBERG GERMANY ...

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