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Page 106

Pointek CLS500 – INSTRUCTION MANUAL

7ML19985GG02

mmmm

m

Ind

e

x

seal types

 

16

Simatic Process Device Manager (PDM)

 

84

solid-state switch

protection required

 

24

specifications

technical details

 

5

Standard Level Version

attributes

 

16

start-up

Quick Start sequence

 

46

supply

requirements

 

28

supply voltage

requirements

 

5

system grounding

referencing

 

35

T

test function

auto self-testing

 

57

transmitter

general information (HART)

 

88

operating principles

 

9

V

values

as percent

 

62

voltage

requirements

 

5

supply requirements

 

28

W

wetted parts

specifications

 

7

Summary of Contents for Pointek CLS500

Page 1: ...Capacitance Switches Pointek CLS500 Operating Instructions 05 2012 ...

Page 2: ...und version and in electronic version We encourage users to purchase authorized bound manuals or to view electronic versions as designed and authored by Siemens Milltronics Process Instruments Siemens Milltronics Process Instruments will not be responsible for the contents of partial or whole reproductions of either bound or electronic versions While we have verified the contents of this manual fo...

Page 3: ...g 13 Pointek CLS500 Probe Configuration 15 Pointek CLS500 Electrode Probe Characteristics 15 High pressure and high temperature applications 16 Electrode Assembly 16 Pointek CLS500 Standard Level Version 16 Process Connections 16 Seal Types 16 Process Connection and Seal Configuration of Pointek CLS500 17 Pressure and Temperature Considerations 17 Pressure Temperature Curves 18 Installation Pointe...

Page 4: ... Solid State Output 39 Switch Protection Diode 40 Factory Settings 40 Settings 40 User Interface Pointek CLS500 42 The integrated LCD display 42 How to access the data 43 The Two Menu Levels 43 The rotary switch 44 The push buttons 44 Access to a menu item 44 Adjusting the value 45 Transmitter Variables 45 Start up Pointek CLS500 46 Quick Start 46 Menu levels 0 and 1 50 Start up using push button ...

Page 5: ... Fixed 86 Bit 2 Primary Variable Analog Output Saturated 86 Bit 0 Primary Variable Out of Limits 86 HART Conformance and Command Class 87 General Transmitter Information 88 Damping information 88 Non volatile Memory Data Storage 88 MultiDrop operation 89 Burst mode 89 Units conversions 89 Additional Universal Command Specifications 89 Appendix D Block Diagram and Correlation table mA to 90 Correla...

Page 6: ...ntents Glossary 103 Index 105 Quick Reference Pointek CLS500 107 Quick Start Sequence 107 Rotary Switch Positions Quick Reference FSH Mode 108 Free Programming Mode 110 Rotary Switch Positions Quick Reference FPM Mode 111 ...

Page 7: ...ans important information about the product or that part of the operating manual Alternating Current Direct Current Earth ground Terminal Protective Earth Terminal Frame or Chassis Terminal Cathodic protection resulting in a potential difference for example between the ground on the instrument and the potential of the vessel or tank Notes Please follow the installation and operating procedures for...

Page 8: ...s available 24 hours a day To find your local Siemens Automation Office address phone number and fax number go to www siemens com automation partner Click on the tab Contacts by Product then drill down to find your product group Process Automation Process Instrumentation Level Measuring Instruments Select the team Technical Support Click on Next Click on the appropriate continent then select the c...

Page 9: ...ming Mode FSH Fail Safe High mode FSL Fail Safe Low mode FV Full Vacuum HART Highway Addressable Remote Transducer LRV Lower Range Value value for 0 mA LSL Lower Sensor Limit below which no PV is anticipated F micro Farads 10 6 Farad s micro seconds 10 6 seconds PED Pressure Equipment Directive safety approval pF pico Farads 10 12 Farad ppm parts per million PV Primary Variable measured value SV S...

Page 10: ...int calibration without interrupting the process and the probe shield design eliminates the need for frequent recalibration Pointek CLS500 can be used as a pump controller by connecting the 2 state mA output and or the solid state switch to a relay and activating a pump via an auxiliary power circuit Pointek CLS500 is equipped with Smart Transmitter with patented Active Shield technology and varia...

Page 11: ...losion Proof 40 to 70 o C 40 to 158o F for T6 40 to 85 oC 40 to 185 oF for T5 to T1 Relative humidity suitable for outdoor Type 4X NEMA 4X IP65 IP68 enclosure Installation category I Pollution degree 4 Performance Measurement range Transmitter type MSP 2002 1 1 to 330 pF Minimum span 1 pF Measurement frequency 420 kHz Cx 0 pF Accuracy deviation 0 1 of actual measurement value Repeatability 0 1 act...

Page 12: ...00 Current loop continuous signal 4 to 20 mA 20 to 4 mA 2 state functionality 4 or 20 mA 20 or 4 mA on or off time delay 1 to 100 sec activating de activating adjustable hystereses on off 0 to 100 min 1 of range Solid state switch time delay 1 to 100 sec activating de activating adjustable hystereses on off 0 to 100 min 1 of range maximum switching voltage 30 V DC 30 V peak AC maximum load current...

Page 13: ...50 mm 29 5 with 19 mm diameter probe Probe insulation PFA Enamel2 Ceramic max length 750 mm 29 5 Wetted Parts Insulation PFA Enamel Threaded Connection AISI 316 L stainless steel Flange AISI 316 L stainless steel or Teflon3 covered Enclosure electronic construction aluminum epoxy coated diameter 160 mm 6 3 cable entry 2 x 1 2 NPT ingress protection Type 4X NEMA 4X IP65 IP68 Weight Depends on confi...

Page 14: ...ENV2 ENV3 ENV5 1 Please refer to page 17 Temperature Pressure Curve chart for specific combinations of temperature and pressure Notes See Appendix F Approvals on page 100 for details of certification Intrinsically Safe IS approval ATEX II 1 G EEx ia IIC T4 T6 FM CSA Class I Div 1 Gr A B C D T4 no longer available For CLS500 devices purchased prior to June 2008 with IS approval refer to Instruction...

Page 15: ...ial s ability to store energy The relative dielectric constant of air vacuum is 1 all other materials have a higher value The capacitance when the probe is uncovered capacitance in air will be different from the capacitance when the probe is covered for example capacitance in water If the product is two immiscible liquids with different relative dielectric constants for example oil and water the c...

Page 16: ...r As the product level rises the capacitance will increase The minimum change in capacitance required to detect a change2 in the medium is 1pF within a range of 330 pF The Pointek CLS500 electrode The Pointek CLS500 electrode comprising a measurement section and an active shield section is the primary sensor of the system It supplies the electrical capacitance value of the measurement section rela...

Page 17: ...uit a particular application If the measured range will be short relative to the total length of the electrode specify a short measurement section This increases the Measuring Circuit Measuring Circuit Conventional Capacitance Measurement Pointek CLS500 with Active Shield C1 C2 C3 R C1 C2 C3 Ca C1 C2 C3 Ca Cm R Ca Ca Cm Ca Ca Cm Cm R Ratio between initial capacitance and total capacitance Ca Initi...

Page 18: ...ttings for triggering an alarm and a fault signal so that you do not have to set each parameter individually in effect it acts as a shortcut Free Programming Mode allows each parameter to be set independently In this mode the continuous mA signal is available FPM mode is less often employed with Pointek CLS 500 Product or Interface detection The capacitance of the electrode system is dependent on ...

Page 19: ...A if the probe is covered and 20 mA if the probe is uncovered or the reverse Fault Signalling Pointek CLS500 has three signal output options via the loop current via the solid state switch via HART Via the loop current When using the mA signal Pointek CLS500 operates according to NAMUR standards1 for fault signalling The fault failure signal can be triggered by a failure in the measuring system su...

Page 20: ...etails of a typical application using the analog signal in 2 state mode to provide a high alarm and using the solid state switch to provide a high high alarm Via HART See page 84 for HART Response Code Information Each HART message is accompanied by a response code It is then up to the Host to decide what to do in the case of a fault situation The Host may decide to issue Command 48 which returns ...

Page 21: ...t electrodes consist of an active shield portion and a measurement portion which combine to form the complete electrode This is not the case for electrodes with ceramic enamel insulation The sum of the active shield length and the measurement length is the total insertion length The active shield design provides continuous immunity from changes in conditions at the top of the vessel where levels o...

Page 22: ...al is also available Various process connection materials Rod version only Process Connections The standard threaded process connection with PFA insulated electrode including the active shield provides good results in all measurement situations within the temperature pressure and corrosive capabilities of the materials and seals This remains true over a wide range of dielectric constants in both n...

Page 23: ...recommended when the process temperature exceeds 200 C and or in combination with very high pressure Process Connection Seal Type Seal Description Threaded S Single Cone Welded Flange S Single Cone Solid Machined Flange S Single Cone HP HT Primary graphite seal and glass seal Note Pointek CLS500 HP high pressure version is only supplied with enamel insulation A primary graphite seal plus a seconda...

Page 24: ...L19985GG03 mmmmm Probe Configuration Pressure Temperature Curves Rod probes threaded process connections 7ML5601 P T Example Permitted opterating pressure 137 bar 1988 psi at 75 ºC P Permitted Operating Pressures T Permitted Operating Temperature ...

Page 25: ... Probe Configuration Rod probes ASME flanged process connections 7ML5602 and 7ML5603 1 The curve denotes the minimum allowable flange class for the shaded area below P T ASME 300 lb1 ASME 150 lb1 P Permitted Operating Pressures T Permitted Operating Temperature ...

Page 26: ...3 mmmmm Probe Configuration Rod probes EN flanged process connections 7ML5602 and 7ML5603 1 The curve denotes the minimum allowable flange class for the shaded area below P T PN 251 PN 16 1 P Permitted Operating Pressures T Permitted Operating Temperature ...

Page 27: ...High temperature no insulation EN flanged process connections 7ML5604 1 The curve denotes the minimum allowable flange class for the shaded area below P T ASME 150 lb 1 ASME 300 lb 1 ASME 600 lb 1 P Permitted Operating Pressures T Permitted Operating Temperature P T PN 401 PN 16 1 PN 251 P Permitted Operating Pressures T Permitted Operating Temperature ...

Page 28: ...High temperature enamel rod probes ASME flanged process connections 7ML5604 1 The curve denotes the minimum allowable flange class for the shaded area below P T ASME 900 lb 1 ASME 600 lb 1 ASME 300 lb 1 ASME 150 lb 1 P Permitted Operating Pressures T Permitted Operating Temperature ...

Page 29: ...onfiguration High temperature enamel rod probes EN flanged process connections 7ML5604 1 The curve denotes the minimum allowable flange class for the shaded area below P T PN 63 1 PN 40 1 PN 25 1 PN 16 1 P Permitted Operating Pressures T Permitted Operating Temperature ...

Page 30: ...on page 33 for details WARNINGS Do not scratch or gouge the PFA electrode insulation since this could reduce the integrity of the insulation and the useful life of the electrode Do not damage the insulating sleeve on the electrode during shipping packing and installation1 Any damage to the electrode can prevent proper performance ATEX 95 Precautions MUST be taken to avoid ignition due to hazardous...

Page 31: ... Instructions Pointek CLS500 is easily installed simply mount the instrument on the process connection of the vessel Notes The transmitter is specified for use at temperatures ranging from 40 C to 85 C 40 oF to 185 oF if your process temperature is outside this range a standard option is available with a thermal isolator Before mounting Pointek CLS500 check to ensure the threads are matching to av...

Page 32: ...hese drawings are not to scale Multiple units Sensors must be at least 500 mm 20 apart mount them diagonally if vertical space is restricted Wall restriction Leave at least 50 mm 2 between the probe or the probe tip and the tank wall 500 mm 20 min 500 mm 20 min 500 mm 20 min 50 mm 2 min 50 mm 2 min ...

Page 33: ...e Shield area does not adversely affect switch operation CAUTION The maximum allowable torque on a rod installed horizontally is 30 Nm Keep the probe out of the path of falling material or Install a protective cover to protect the probe from falling material CAUTION Consider material surface configuration when installing unit ...

Page 34: ...s and regulations valid in your country for electrical installations in potentially explosive atmospheres Ensure that the available power supply complies with the power supply specified on the product nameplate and specified in the examination certificate valid in your country Dust proof protection caps in the cable inlets must be replaced by suitable screw type glands or dummy plugs which are app...

Page 35: ...he correct instrumentation cable you need to know the cable length and the measurement resistance select a cable that will give you a capacitance time constant of less than 65 μSec Notes To maintain reliable transfer of the HART modem signals the RC1 time constant of the connections should be less than 65 μSec For output signals from the Pointek CLS500 only the cable and barrier resistance are rel...

Page 36: ... 0 0736 Ohm meter 100 m 68 nF 0 1 nF m Since 20 s is less than 65 s 100 meters of this cable is suitable Multi drop applications maximum cable length In a multi drop application the total capacitance of all the devices must be calculated With three devices at 3 x 68 nF the allowable cable length will be considerably limited Terminals Pointek CLS500 is equipped with two terminal blocks both insensi...

Page 37: ...lter assembly remains installed When wiring the current loop ensure that each terminal block entry houses a power wire and one line of the filter assembly 4 Ground the enclosure see instructions on next page for details 5 Check to ensure all connections are good 6 Tighten the cable gland to form a good seal 7 Replace the enclosure cover and tighten the retaining set screw Connection Diagram WARNIN...

Page 38: ...nto body and tighten dome nut Assemble into housing Hazardous Location Cable Entry M20 A5E03252528 and NPT A5E03252527 1 Strip the cable to suit equipment and expose armour braid 2 Push the cable through the diaphragm shield armour spigot 4 Pre fitted cable guide 4 1 can now be discarded The diaphragm seal can be rolled back to ease assembly as required Spread armour braid over the diaphragm seal ...

Page 39: ...ees around the entry 6 Reassemble the middle nut 2 onto the entry component 5 Tighten up the middle nut 2 until hand tight then using a wrench turn the nut through 1 4 turn Tighten the backnut 1 to form a seal around the cable then tighten a further full turn using a wrench Ensure that the middle nut 2 does not rotate when tightening the backnut 1 Protection for solid state switch For dc circuits ...

Page 40: ...meter relative to its length and not less than 1mm2 The Pointek CLS500 measurement circuit is completely isolated from the loop circuitry this allows either line of the loop circuit to be grounded if requirements for Ex safety are followed and if the power supply voltage is less than 33 Vdc WARNING When connecting the probe do not leave moisture or metal scrap from the cable shielding for example ...

Page 41: ...nction correctly the reference electrode must be properly grounded Make sure that there is a reliable connection from the instrument housing to the reference electrode usually the wall of a metal tank1 Some common applications involving system grounding include metal tanks metal tanks cathodically protected non conductive tanks 1 If the grounding reference is not the tank wall connect the ground l...

Page 42: ...tank end to avoid short circuiting the cathode protection voltage The ground lug on Pointek CLS 500 can be connected to the tank as shown See page 33 for further grounding details metal ground lug VKP Non Conductive Tanks Non metallic tanks always require a proper grounded conductive medium connect the ground lug on the Pointek CLS 500 to earth ground With non conductive contents there must be a s...

Page 43: ... If the DCS measures the current in the positive wire or connector the negative side of the current loop can be grounded If the DCS has galvanically separated inputs for each measurement channel the grounding method can be chosen as required In hazardous applications a Stahl type barrier is required and it is typically mounted on a DIN rail inside a customer supplied enclosure located in the non h...

Page 44: ...ts normal limits but is not in a fault or failure situation the signal current will be outside the measurement range 4 to 20 mA but will be limited to either 3 8 or 20 5 mA If a fault or a failure is detected the signal current is set to either 3 6 mA or 22 mA depending on the settings you have chosen This feature may be disabled by the user 1 Depending on the system design the power supply may be...

Page 45: ...dependent switch output The solid state switch has two possible functions In normal process conditions it can be activated deactivated when the product level reaches the upper lower threshold settings set in menus 15 and 16 When a fault or failure is detected in the process or in the measurement circuit it can signal a fault set in menu 18 The solid state switch has its own parameter set menu item...

Page 46: ... state output should only be used in circuits where the current is limited by a proper load Due to the limited switching capabilities of the solid state switch component an auxiliary relay must be applied when switching high current high voltage apparatus WARNING When the solid state switch is activating an external relay protection diodes must be connected in the correct polarity across the relay...

Page 47: ...ek CLS500 INSTRUCTION MANUAL Page 41 mmmmm Interconnection FINAL ASSEMBLY NUMBER customer input data via HART TV1 Units UNDEFINED TV1 LRV 0 switch position 0 E TV1 TV1 URV 1 0 switch position 0 F TV1 Setting Description ...

Page 48: ...ailSafe mode is selected1 the LCD blinks when the probe is uncovered it is steady when the probe is considered covered The LCD will hold information for a long time even when not refreshed for example if there is a loss of power The heartbeat indicator blinks continuously whenever the device is working A still heartbeat indicator signals that the device has stopped working 1 FailSafe High is the f...

Page 49: ...op current in 2 state mode 69 04 Lower Threshold Delay 2 state mode 70 05 Upper Threshold Setting 2 state mode 70 06 Lower Threshold Setting 2 state mode 71 07 Analog Signalling Mode 2 state mode 71 08 Analog Fault Signalling 2 state mode 73 09 Stepsize Update Value Transmitter Variable Settings 62 0A Damping 63 0B Lower Sensor Limit 63 0C Upper Sensor Limit 64 0D Delta Range Setting 64 0E Lower R...

Page 50: ...r press both simultaneously for special applications For a table showing the combinations of rotary switch positions and button presses used to carry out different functions see page 48 Access to a menu item 1 First select Menu LEVEL 0 or Menu LEVEL 1 2 Turn the rotary switch to the number of the desired item 1D non operational 1E Select FailSafe High Low FSH FSL or Free Programming Mode FPM Misce...

Page 51: ...me varies according to the menu item selected Transmitter Variables Transmitter Variable 0 TV0 is the capacitance as measured by the device Transmitter Variable 1 TV1 is a computed variable the dynamic value is a computed derivative from the range settings for TV0 Notes The push buttons are preset with a delay called the debounce time Keeping one or both buttons pressed continuously will trigger a...

Page 52: ...ns see page 54 Quick Start We strongly recommend you read the full manual to use your Pointek CLS500 to its fullest potential However if you can bring the product to the 0 and 100 point level you can use the Quick Start sequence on page 47 to set up the instrument and get started For most applications 0 is an uncovered probe and 100 is a covered probe Pointek CLS500 is most often used in Failsafe ...

Page 53: ...the value for URV and increase the span between LRV and URV The LCD will stop blinking when the probe is covered For dry run underfill protection 1b Install the device with the probe covered 2b Power it up 3b Set the first operating point for the switch URV at menu 0F Set value for 100 URV units must be pF Menu 01 must read Pv 0 probe must be covered a Turn the rotary switch to F Full b Press both...

Page 54: ...rease Lower Thresh old Point Loop Current in mA F ail S afe L ow Decrease Step Size to 0 01 Decrease Damping Value Decrease PV LOWER limit Decrease PV UPPER limit Decrease PV Delta Decrease PV LRV Decrease PV URV Both Keys Show Menu Level Set Mode Reset Hi Lo memoriesto actual PV Toggle Delay Time 00 100 Toggle Delay Time 00 100 Preset Upper Threshold Point to 75 Preset Lower Threshold Point to 25...

Page 55: ... afe L ow MODE Normal Inverse Transmitter Var 2 Read Out F ail S afe L ow Decrease Keylock Level Both Keys Show Menu Level Invert Sig nalling Sta tus do it ToggleDelay Time 00 100 Toggle Delay Time 00 100 Preset Upper Threshold Point to 75 Preset Lower Threshold Point to 25 Status Solid State Output Toggle Operating Mode Transmitter Var 3 Read Out F ree P rogramming M ode 00 00 75 25 FSH FSH nor F...

Page 56: ...4 When the button is released the LCD displays PV In menu 00 or 10 to see the current menu level selection briefly press one of the buttons less than a second the current selection is momentarily displayed Start up using push button set up overview Check that Keylock level is set to enable calibration Check that the transmitter variable is set to TV0 units as pF Set the first switch point set the ...

Page 57: ...e LCD blinks when the probe is uncovered Set overfill protection menu 0D Set the value for 100 URV The probe must be uncovered a Set the rotary switch to D Delta Range b Press both buttons and hold for about 1 second this takes the minimum span and adds it to the value for LRV to generate the value for URV This guarantees the device will switch if the product approaches or touches the probe c If t...

Page 58: ...LCD does not blink when the probe is covered Set the dry run or underfill protection menu 0D Set the value for 0 LRV the probe must be covered a Set the rotary switch to E Empty b Press both buttons and hold for about 1 second this sets the value for 100 c Set the rotary switch to D Delta Range d Press both buttons and hold for about 1 second this takes the minimum span and subtracts it from the v...

Page 59: ...rent value The factory setting is 1 the LCD displays U 1 0 a Set rotary switch to 09 b Press BLUE button to reduce stepsize values range from 0 01 to 1 000 or press RED button to increase stepsize Example LCD displays 28 00 m Known height 17 m Decrease needed is 11 but setting for stepsize is 10 menu 09 set to U 10 Press BLUE button to reduce stepsize to 1 LCD displays U 1 0 Return to OF and decre...

Page 60: ...be uncovered 1 Switch on the 275 and request connection with Pointek CLS500 a Select Online b Select Device setup c Select Diag service d Select Calibration e Select Apply values Display reads Loop should be removed from automatic control Select Ok f Select 4 mA g Select Apply new 4 mA input 2 Bring the level of the product to the level which corresponds with 4 mA a Select Read new value b Select ...

Page 61: ...r the 275 are fitted with the Device Descriptor for Pointek CLS500 more functions can be used The available functions are Number Description 48 Read Additional Transmitter Status 38 Reset Configuration Changed Flag 128 Set Alarm Select 129 Adjust for Product Build up on Sensor 130 Read FailSafe mode 131 Return device configuration info 132 Set Variable Upper Limit 133 Set Variable Lower Limit 134 ...

Page 62: ...threshold settings 155 Read analog threshold settings 156 Write digital threshold settings 157 Read digital threshold settings 160 Write timers analog signalling 161 Read timers analog signalling 162 Write timers digital signalling 163 Read timers digital signalling Number Description ...

Page 63: ...d no buttons are pressed the display for menu 11 alternates between two test patterns which together illuminate all the segments of the display If the loop current control is in analog mode the loop current will hold the last value during this test Inspections Under normal circumstances the Pointek CLS500 transmitter requires no maintenance However we recommend that you schedule periodic inspectio...

Page 64: ...play ooL After the test replace the coaxial plug d Confirm that Menu 18 is set to enable digital fault signalling the LCD should display F cc or F co when buttons are released e Check that the solid state output goes to the alarm position open close if the coaxial plug is unplugged After the test replace the plug f Via HART Check that the PV goes to 0 pF when the coaxial plug is unplugged 0 15 pF ...

Page 65: ...s set appropriately If Pv 1 changes can only be made via HART If you can change settings Reset menu 12 to factory settings press both buttons and the display should read FAC A when buttons are released If the LCD displays a negative reading typically around 100 pF this often indicates a short circuit in the probe assembly Check the enclosure and make sure no water has got in Check that all the con...

Page 66: ...of limits The product level has risen above the Upper Sensor LImit or fallen below the Lower Sensor Limit Error Code Description Cause 32 program memory checksum error Device is faulty 16 signal error the measurement circuitry stopped functioning Possible short circuit in the probe or the device wiring 8 DAC drive failure the current as set by the DAC does not match the value measured by the ADC P...

Page 67: ...st Lowest Recorded Value Transmitter Variable select for PV Transmitter Variables Dynamic Value Menus 00 and 10 Menu 02 Menu 01 Menu 1C see page 66 see page 67 see page 67 see page 68 Analog Output Signalling loop current in 2 state mode Upper Threshold Delay Lower Threshold Delay Upper Threshold Setting Lower Threshold Setting Analog Signalling Mode Analog Fault Signalling Menu 03 Menu 04 Menu 05...

Page 68: ... this debounce time is generally around a second but varies from one menu item to another Protection is set at keylock level menu 1F make sure the setting is appropriate The transmitter variable units as pF units user defined or values as percenta is set at menu 01 make sure the setting is appropriate Reset to factory settings at menu 12 Factory settings are indicated with an asterisk in the table...

Page 69: ...Sensor Limit the measurement is considered at fault and the LCD displays ooL alternating with PV If the display mode is in 2 this selection is disabled and the LCD displays The transmitter variable on which this menu selection operates is chosen in Menu 01 The increment decrement step size is subject to the setting from Menu 09 1 Set the rotary switch to B 2 Press the RED or BLUE buttons to alter ...

Page 70: ... and LRV but when you apply Delta Range Setting it applies the minimum span 1 0 pF Overfill protection is used in applications where the probe is normally uncovered Delta Range Setting adds the minimum span to the Lower Range Value the result is used to update the Upper Range Value If the process level exceeds the new URV a fault is signalled Underfill protection would be used in applications wher...

Page 71: ...en in Menu 01 The factory setting is TV0 The increment decrement step size is subject to the setting from Menu 09 1 Set the rotary switch to E 2 Press and hold both buttons simultaneously to take the current PV reading as the new setting or Press the RED or BLUE button to step the value up or down or Press and hold a button for a prolonged time to start a repeat function When the new setting excee...

Page 72: ...level 0 Dynamic Value Primary Variable PV menu 00 and menu 10 The value for the Primary Variable is displayed as either units or percent of range1 selected in menu 01 In Fail Safe mode the factory setting 2 state mode is selected in menu 07 and the LCD display indicates the probe status blinking for an uncovered probe steady for a covered probe If the internal diagnostics detect a fault or failure...

Page 73: ...h to 2 The Highest Lowest recorded values for TV currently selected are displayed alternately 2 Press the RED button to select the Highest recorded value for display or Press the BLUE button to select the Lowest recorded value for display 3 Press both buttons simultaneously for more than one second to reset the recorded values back to the dynamic value of this TV This will also occur after a reset...

Page 74: ...ion allows you to read the values of the dynamic variables TV0 TV1 TV22 and TV3 When no buttons are pressed the LCD displays the dynamic value for TV0 Notes When PV is set to 1 settings cannot be changed using push button adjustment Many settings cannot be changed using push button calibration when PV P 1 The units are pF there is no other option Menu Item Rotary Switch Position Left Arrow Mode De...

Page 75: ...et the loop current control Menu 07 to 2 state mode 2 Set the rotary switch to 3 3 Press the RED or BLUE button to increase or decrease the value or Press and hold a button to start a repeat function or Press and hold both buttons simultaneously to toggle the value between minimum 0 and maximum 100 1 When FSH FSL mode is selected at menu 1E the mA signal is either 20 or 4 mA 2 The continuous mA si...

Page 76: ...minimum 0 and maximum 100 Upper Threshold Setting 2 state mode The Upper Threshold Setting is the of range above which the probe is considered covered In order to switch the output signal the corresponding delay time has to be met Menu 03 The loop current control Menu 07 must be in 2 state mode for this menu to display the Upper Threshold Setting in percent As an extra identifier an upward ramp is...

Page 77: ...afe High mode1 selected at menu 1E When no buttons are pressed the LCD displays the current mA value Analog Signalling Mode a mA reading proportional to level is not available when FailSafe High or FailSafe Low mode FSH or FSL is selected 2 state Signalling Mode provides a 4 mA or 20 mA output The settings are relative to a covered probe C Hi selects a 20 mA signal for a covered probe which switch...

Page 78: ... may be restored at any time by pressing both buttons simultaneously for more than one second The LCD displays C An while the two buttons are pressed and displays the current reading when the buttons are released The loop current will be between 3 8 and 20 5 mA and will saturate to one of these values if the level goes beyond the Upper or Lower range settings Menu Item Affected by Rotary Switch Po...

Page 79: ...ed menu 17 The factory setting FSH links menus 17 and 18 to enable digital fault signalling When the solid state switch output is disabled2 at menu 17 these menu selections display only Note The factory setting FSH links menu 08 and menu 07 and sets them to enable fault signalling 2 state mode must be selected at menu 07 Menu 08 controls the current loop fault failure signal output This signal has...

Page 80: ...ys When the solid state switch control is enabled menu 13 displays the Activation delay in seconds As an extra identifier an upward running d is displayed to the right of the value First select the solid state switch output at menu 17 contact open or contact closed 1 Set the rotary switch to 3 2 Press the RED or BLUE button to increase or decrease the value or Press and hold a button to start a re...

Page 81: ...7 contact open or contact closed 1 Set the rotary switch to 4 2 Press the RED or BLUE button to increase or decrease the value 3 or Press and hold a button to start a repeat function 4 or Press both buttons simultaneously to toggle the value between minimum 0 and maximum 100 Upper Threshold Setting solid state output The Upper Threshold Setting is the of range above which the probe is considered c...

Page 82: ...er Threshold Setting in percent As an extra identifier a downward ramp is displayed to the right of the value First select the solid state switch output at menu 17 contact open or contact closed 1 Set the rotary switch to 6 2 Press the RED or BLUE button to increase or decrease the value or Press and hold a button to start a repeat function Menu Item Affected by Rotary Switch Position Left Arrow M...

Page 83: ...f you press either button briefly the LCD displays the current setting in this case S cc Notes Factory setting FSH links menus 17 and 18 and sets them to enable digital fault signalling In Free Programming Mode available at menu 1E all menu items are independent Menu 18 has precedence over menu 17 1 A colon at the extreme left of the display appears while the button is pressed to indicate when a s...

Page 84: ...he switch will be off and contact open This setting provides no current in a fault situation and high current 20 mA in normal conditions In FailSafe Low mode in normal conditions the switch is off and contact open as long as the conditions do not cause the switch to close in response to settings at menu 17 If a fault is detected the switch will be on and contact closed This setting provides high c...

Page 85: ...e the state of the output signals press and hold both buttons simultaneously the digital mode outputs the solid state switch and the loop current control in digital mode change to their opposite state Thus 4mA becomes 20mA and contact open becomes contact closed This feature allows you to verify that the output signals are properly processed further on in the PLC DCS system if the normal state is ...

Page 86: ...l range setting is where LRV Menu 0E is lower in value than URV Menu 0F the LCD displays nor An inverted range is where LRV Menu 0E is higher in value than URV Menu 0F the LCD displays inv 1 Set the rotary switch to 9 2 Press both buttons simultaneously for more than one second to toggle between the two modes effectively switching the values for LRV and URV Menu Item Rotary Switch Position Left Ar...

Page 87: ...e in safe conditions when probe is uncovered High Signal current 22mA solid state closed when fault error occurs 1 Set the rotary switch to E 2 Press and hold the RED button for FailSafe High or Press and hold the BLUE button for FailSafe Low or Press and hold both buttons simultaneously to reset to Free Programming Mode 1 FailSafe Mode at menu 1E provides a shortcut by contrast with Free Programm...

Page 88: ...disables all changing of values 1 Set the rotary switch to F 2 Press the RED or BLUE button to change the setting Notes HART settings override local settings If the HART setting is 0 there are no restrictions and you cannot change the protection to a higher level locally If the HART setting is 3 no changes can be made and this protection level cannot be changed locally Menu Item Rotary Switch Posi...

Page 89: ...t functions due to Faults are disabled Current loop current goes to 22 mA when Fault detected Current loop current goes to 3 6 mA when Fault detected Current loop output in Analog proportional mode Indicator for range operation normal URV LRV Indicator for range operation inverted URV LRV Output out of limits PV outside Variable Limits Indicator for Factory Set all parameters are original Indicato...

Page 90: ...gurator must have the HART Device Descriptor for the unit in question HART DD s are controlled by the HART Communications Foundation The HART DD for Pointek CLS500 will be released in 2003 Please check availability with the HART Communications Foundation Older versions of the library will have to be updated in order to use all the features in Pointek CLS500 Simatic Process Device Manager PDM This ...

Page 91: ...ssage Date Universal revision Transmitter revision Software revision Polling address Request preambles High calibration level Low calibration level Applied rerange Keypad rerange Zero correction Measuring elements menu Signal conditioning menu Output conditioning menu Device info menu PV upper sensor limit PV lower sensor limit PV minimum span PV sensor units PV Upper range value PV Lower range va...

Page 92: ... initialisation cycle is complete this can occur after a power loss or as a result of a watchdog reset Bit 4 Extended Status Available When any of the extended status bits is set this flag is raised Use command 48 to get detailed status information Bit 3 Output Current Fixed This bit is set as long as the Primary Variable Analog Output is set to a fixed value Bit 2 Primary Variable Analog Output S...

Page 93: ...ce Class 3 3 Read Dynamic Variables and PV Current Universal 33 Read Selected Dynamic Variables Common Practice 48 Read Additional Transmitter Status Common Practice 50 Read Dynamic Variable Assignments Common Practice Conformance Class 4 34 Write PV Damping Value Common Practice 35 Write Primary Variable Range Values 36 Set Primary Variable Upper Range Value 37 Set Primary Variable Lower Range Va...

Page 94: ...duct Build up on Sensor 130 Read Failsafe Mode 131 Return Device Config Info 132 Write Variable Upper Lower Limit Values 133 Read Variable Upper Lower Limit Values 134 Write Keylock Value 135 Read Keylock Value 138 Write Simulation Timer and Value 139 Read Simulation Timer and Value 140 Write S V Units and Range Values 141 Read S V Unites and Range Values 144 Reset recorded PV min max values back ...

Page 95: ...ts and Value with Command 140 The Transmitter Variable Range Values may be read at any time with Command 141 The value returned as Secondary Variable S V is the result of the following calculation TV1 TV0 Dynamic Range Value in percent x TV 1 URV TV 1 LRV TV 1 LRV This method provides a means of converting TV 0 which is always in pF to alternative units level or volume Additional Universal Command...

Page 96: ...d menu15 Delay menu 03 Lower Threshold menu 06 Lower Threshold menu 16 Delay menu 04 Delay menu 13 Delay menu 14 status 2 state Digital Signalling Mode menu 17 Solid State Output Analog Signal Analog Fault Failure menu 08 Current loop Fault sensor pF TV0 Fault TV1 Fault Fault reset reset reset reset TV0 USL TV0 LSL TV0 URV TV0 LRV TV1 URV TV1 LRV TV1 USL TV1 LSL TV1 damping TV0 damping Pointek CLS...

Page 97: ...le 0 100 to 4 20 mA or 20 4 mA Range 0 100 Current in mA Range 100 0 0 4 0 100 5 4 8 95 10 5 6 90 15 6 4 85 20 7 2 80 25 8 0 75 30 8 8 70 35 9 6 65 40 10 4 60 45 11 2 55 50 12 0 50 55 12 8 45 60 13 6 40 65 14 4 35 70 15 2 30 75 16 0 25 80 16 8 20 85 17 6 15 90 18 4 10 95 19 2 5 100 20 0 0 ...

Page 98: ...ive shield length 50 mm 1 96 Threaded Flanged ø16 mm 0 63 inactive tip PFA insulated probe transmitter electronics 20 mm 0 79 Y02 30 mm 1 1 8 Y01 insertion length min 200 mm 7 87 max 1000 mm 39 37 measuring length transmitter electronics Y02 1 30 mm 1 18 Y01 insertion length min 200 mm 7 87 max 1000 mm 39 37 PFA insulated probe inactive tip ø16 mm 0 63 measuring length 1 ...

Page 99: ...604 Stainless steel rod1 Single piece flange 7ML5604 Enamel rod Flange Facing raised face Flange Class Facing thickness ASME 150 300 2 mm 0 08 ASME 600 900 7 mm 0 28 PN16 25 40 64 2 mm 0 08 thermal isolator enamel probe 40 mm 1 57 Y02 2 measuring length 2 Y01 insertion length min 200 mm 7 87 max 1000 mm 39 37 ø16 mm 0 63 thermal isolator stainless steel probe Y02 3 measuring length 3 Y01 insertion...

Page 100: ...Appendix E Standard configuration Threaded 7ML5601 Flanged With explosion proof seal option With thermal isolator option 205 mm 8 1 1 2 NPT 230 mm 9 1 1 2 NPT 230 mm 9 1 205 mm 8 1 270 mm 10 6 270 mm 10 6 430 mm 16 9 thermal isolator 430 mm 16 9 thermal isolator ...

Page 101: ...b L n n L PN 64 k b PN 25 PN 40 NW80 NW150 NW100 165 300 235 200 20 125 18 27 23 18 250 190 160 24 28 24 4 8 8 8 23 27 33 23 135 180 345 250 215 280 200 170 4 26 36 30 28 8 8 8 FLANGES acc ANSI standards 150lbs 300lbs 600lbs D k b L n D k L b n D k L b n 2 3 6 4 152 4 190 5 228 6 279 4 22 19 19 19 120 6 152 4 241 3 190 5 8 8 4 4 25 4 23 8 23 8 19 0 22 22 22 19 165 1 209 6 254 0 317 5 168 3 200 0 2...

Page 102: ... PV at menu 01 menu 01 reads Pv 0 3 Set the High alarm a Select analog signalling mode 2 state at menu 07 Press and hold the RED button for about a second the display should read C Hi This indicates that the signal current will switch to 20 mA when the actual range is at or above the Upper Threshold setting menu 05 and switch back to 4 mA when the actual range is at or below the Lower Threshold se...

Page 103: ...itter or faulty wiring to the solid state output Delta Range Setting application 1 Setting overfill protection Delta Range Setting can be used to set an Upper Range Value URV in applications where it is difficult or impossible to raise the product to that level In this case you take the actual value for the highest normal process level as Lower Range Value LRV and apply Delta Range setting This ad...

Page 104: ...pF Check Upper Range Value 100 of range Menu 0F reads 75 80 pF Under normal operating conditions level at or below LRV the output will be 4 mA With 2 state signalling enabled and C Lo selected the signal will switch to 20 mA in an alarm situation whenever the level reaches URV 1 C Lo appears while the button is pressed when the button is released the display will show 4 mA as long as the level is ...

Page 105: ...ted Transmitter Variable 0 is PV Menu 01 readsPv 0 Select 2 state mode C Lo 4 mA in normal conditions Menu 07 reads C Lo1 Upper Range Value 100 of range is set to 26 62 Menu 0F reads 26 60 pF Apply Delta Range Settings press both buttons Menu 0D reads 3 3 pF Check Lower Range Value 0 of range Menu 0E reads 23 30 pF Under normal process conditions level to be at or above URV the output will be 4 mA...

Page 106: ...surement information the current signal should be within the range of 3 8 to 20 5 mA failure signalling For failure information which indicates a failure in the measuring system1 the current signal should be in the range of either 0 to 3 6 mA or 21 mA or greater The application will determine which of these two ranges is more desirable Pointek CLS500 can be set for 3 6 mA or 22 mA as required 1 It...

Page 107: ...IVISION 1 APPLICATIONS Voc OR Vt Vmax Isc OR It Imax Po Pi Ca Ci Ccable La Li Lcable NOTES solid state output Current loop output FM CSA_APPROVAL Of Appr RM CVG CVG 3 7 01 A10324R0 rev C Nikkelstraat 10 4823 AB Breda The Netherlands Rev PROCESS INSTRUMENTS b v SIEMENS MILLTRONICS Capacitance CvG USE DIMENSIONS ONLY DO NOT SCALE File No Location Approved Checked Breda RM Product Group Drawn Date RM...

Page 108: ...Page 102 Pointek CLS500 INSTRUCTION MANUAL 7ML19985GG02 mmmmm Appendix F Notes ...

Page 109: ...c to store electrical potential energy under the influence of an electric field This is measured by the ratio of the capacitance of a condenser with the material as dielectric to its capacitance with vacuum as dielectric The value is usually given relative to a vacuum dry air the dielectric constant of air is 11 immiscible incapable of mixing or attaining homogeneity implicit for example in the un...

Page 110: ...Page 104 Pointek CLS500 INSTRUCTION MANUAL 7ML19985GG03 mmmmm Glossary Notes ...

Page 111: ...RT conformance and command class 87 documentation 84 response code information 86 setup 54 HART codes 84 I identifications and abbreviations list 3 inspections maintenance recommendations 57 interconnection supply and cable information 28 L loop current mA 5 M maintenance recommendations 57 manual testing 57 metal tanks 35 grounding 35 N NAMUR recommendation NE43 details 100 non conductive tanks g...

Page 112: ...s technical details 5 Standard Level Version attributes 16 start up Quick Start sequence 46 supply requirements 28 supply voltage requirements 5 system grounding referencing 35 T test function auto self testing 57 transmitter general information HART 88 operating principles 9 V values as percent 62 voltage requirements 5 supply requirements 28 W wetted parts specifications 7 ...

Page 113: ...This will increase the value for URV and increase the span between LRV and URV The LCD will stop blinking when the probe is covered For dry run underfill protection 1b Install the device with the probe covered 2b Power it up 3b Set the first operating point for the switch URV at menu 0F Set value for 100 URV units must be pF Menu 01 must read Pv 0 probe must be covered a Turn the rotary switch to ...

Page 114: ...crease Lower Thresh old Point Loop Current in mA F ail S afe L ow Decrease Step Size to 0 01 Decrease Damping Value Decrease PV LOWER limit Decrease PV UPPER limit Decrease PV Delta Decrease PV LRV Decrease PV URV Both Keys Show Menu Level Set Mode Reset Hi Lo memoriesto actual PV Toggle Delay Time 00 100 Toggle Delay Time 00 100 Preset Upper Threshold Point to 75 Preset Lower Threshold Point to 2...

Page 115: ... afe L ow MODE Normal Inverse Transmitter Var 2 Read Out F ail S afe L ow Decrease Keylock Level Both Keys Show Menu Level Invert Sig nalling Sta tus do it ToggleDelay Time 00 100 Toggle Delay Time 00 100 Preset Upper Threshold Point to 75 Preset Lower Threshold Point to 25 Status Solid State Output Toggle Operating Mode Transmitter Var 3 Read Out F ree P rogramming M ode 00 00 75 25 FSH FSH nor F...

Page 116: ...arm and fault signalling functions selected at menu 1E However Free Programming Mode is an alternative In Free Programming Mode all menu items operate independently and continuous level measurement with a mA signal proportional to level is available A chart showing the combinations of rotary switch positions and button presses for using Free Programming Mode is shown on the next page ...

Page 117: ...oint to 75 Preset Lower Threshold Point to 25 Set Analog Range 4 to 20 mA Anl Fault signal Disable Set to 1 Set to 1 Preset Lower Limit to Actual PV Preset Upper Limit to Actual PV URV LRV Min LRV Actual Value PV URV Actual Value PV TVO 00 00 75 25 Cov Hi Disabled 1 0 1 1 0 pF 330 pF 330 pF 0 pF 330 pF Menu LEVEL 1 10 to 1F MSP2002 1 Transmitter in F ree P rogramming M ode Units PV Units Numerical...

Page 118: ...emens com level For more information www siemens com processautomation Siemens AG Industry Sector 1954 Technology Drive P O Box 4225 Peterborough ON Canada K9J 7B1 Subject to change without prior notice 7ML19985GG03 Rev 3 0 email techpubs smpi siemens com Siemens AG 2012 7ml19985GG03 ...

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