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O P E R A T I N G   I N S T R U C T I O N S

Lector64x/65x Flex, Lector65x Dynamic Focus

Image-based code readers

Summary of Contents for Lector64x Flex

Page 1: ...O P E R A T I N G I N S T R U C T I O N S Lector64x 65x Flex Lector65x Dynamic Focus Image based code readers...

Page 2: ...rmissible within the limits of the legal determination of Copyright Law Any modi fication abridgment or translation of this document is prohibited without the express written permission of SICK AG The...

Page 3: ...stics 16 4 Transport and storage 23 4 1 Transport 23 4 2 Unpacking 23 4 3 Transport inspection 23 4 4 Storage 23 5 Mounting 25 5 1 Mounting instructions 25 5 2 Overview of mounting procedure 25 5 3 Pr...

Page 4: ...ce 57 10 Decommissioning 59 10 1 Disposal 59 11 Technical data 60 11 1 Features 60 11 2 Mechanics and Electronics 62 11 3 Performance 63 11 4 Interfaces 63 11 5 Ambient data 65 12 Accessories 66 13 An...

Page 5: ...information refer to the operating instructions of the specific machine or system 1 2 Scope These operating instructions serve to incorporate the device into a customer system Instructions are given...

Page 6: ...for device types containing technical data dimensional drawing and specification diagrams EU declarations of conformity for the product family Dimensional drawings and 3D CAD dimension models of the d...

Page 7: ...EN 61000 6 4 2 1 2 Conditions for specified enclosure rating To ensure compliance with the specified IP65 enclosure rating of the device during operation the following requirements must be met If thes...

Page 8: ...The customer ensures the integrity and confidentiality of the data and rights affected by its own use of the aforementioned products In all cases the customer implements the appropriate security measu...

Page 9: ...be carried out by the stipulated persons This product documentation refers to the following qualification requirements for the various activities associated with the device Instructed personnel have b...

Page 10: ...LED visible green light CAUTION Optical radiation LED risk group 1 visible radiation 400 nm to 780 nm The LEDs may pose a danger to the eyes in the event of incorrect use Do not look into the light so...

Page 11: ...ice e g mounting cleaning disassembly switch off the device and allow it to cool down Ensure good dissipation of excess heat from the device to the surroundings WARNING Electrical voltage Electrical v...

Page 12: ...formation visit b www sick com Lector64x b www sick com Lector65x CAUTION Hazardous radiation Using control elements or settings or executing procedures other than those specified in this document may...

Page 13: ...are arranged according to the following type code V2D6xyz abcdefg V2D 6 x y z a b c d e f g 1 2 3 4 5 6 7 8 9 10 11 12 13 Position Description Characteristic 1 Device name V2D Vision 2D matrix 2 Prod...

Page 14: ...e of delivery No of units Component Remarks 1 Type of device ordered com plete device or basic device Complete device Lector65x Dynamic Focus All required components have already been assem bled at th...

Page 15: ...omponents not contained in the delivery Table 3 Other components Component Remarks SOPAS ET configuration software Available online at www sick com SOPAS_ET This documentation available in English Ger...

Page 16: ...window 3 3 Product characteristics 3 3 1 Device view 6 21 4 0 84 8 7 9 12 75 6 2 98 102 4 02 21 6 0 85 7 2 0 28 3 4 5 46 1 81 0 2 0 008 90 3 54 86 3 39 14 2 0 56 97 2 3 83 142 8 5 62 Figure 3 structu...

Page 17: ...egrable illumination unit 1 Illumination unit 11 LEDs 2 1 feedback LED of the VI83I ring illumination unit color visible green light e g for Good Read 3 1 opening for the laser alignment aids for alig...

Page 18: ...OFINET network depends on the flashing frequency of the red LED components Flashes every 7 sec onds Network detection in the device is active After switching on the device detects a PROFINET network a...

Page 19: ...code the device reads the code that is presented and saves the code permanently as a target code for future code comparisons during read mode For Pharmacodes the Code type code length function must f...

Page 20: ...ware Firmware download update For information on prerequisites and the procedure for downloading and updating the firmware see the SICK Support Portal Optional Image is saved for a failed read read re...

Page 21: ...t be inter preted by the device the device saves its currently valid internal parameter set to the memory card provided there is sufficient storage space The device then starts with its internal param...

Page 22: ...e based code readers are available in the following device variants Lector64x Flex Lector65x Flex basic device Lector65x Dynamic Focus complete device The basic device Flex device variant is equipped...

Page 23: ...ately upon receipt in Goods in check the delivery for completeness and for any damage that may have occurred in transit In the case of transit damage that is visible externally proceed as follows Do n...

Page 24: ...nger than 3 months check the general condition of all components and packaging on a regular basis 4 TRANSPORT AND STORAGE 24 O P E R A T I N G I N S T R U C T I O N S Lector64x 65x Flex Lector65x Dyna...

Page 25: ...f excess heat from the device to the surroundings in particular at higher ambient temperatures Ensure that there is good heat transfer from the device for example via the bracket to the mounting base...

Page 26: ...ation variants for lenses with a focal length of 12 mm or 16 mm do not feature any plastic lenses in front of the LEDs in the round recesses Take the necessary ESD precautions when assembling the devi...

Page 27: ...actly over the other one For safety reasons the English laser warning label must not be removed 5 Remove the protective cap from the round light inlet 6 Carefully insert the optional filter and spacer...

Page 28: ...evice housing 2 Manually adjust the focus and aperture of the lens and check these using the SOPAS ET configuration software 3 Attach the protective optics cover and screw it tight 4 Attach the warnin...

Page 29: ...x 370 625 x 425 780 x 530 700 x 475 155 x 105 310 x 210 390 x 265 80 x 55 V2D642R 4 3 2 f 12 mm f 16 mm f 50 mm f 75 mm f 25 mm f 35 mm 1D code Working distance focus position in mm 1 Min resolution i...

Page 30: ...f 16 mm f 50 mm f 75 mm f 25 mm f 35 mm 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 Min resolution in mm 2D code 0 2 0 3 0 1 0 2 0 4 0 6 0 4 0 3 0 1 0 5 0 5 0 7 0 6 0 7 0 8 0 9 1 Field of vi...

Page 31: ...ountry in question stick the French warning label supplied over the English warning label for LED risk group RG 2 2 Mount the device in a suitably prepared mounting system using the tapped blind holes...

Page 32: ...or 2 1 Mpx 3 Lector642 with image sensor 1 7 Mpx 4 Field of view 4 Connect the device to interfaces and supply voltage when disconnected from voltage see Connecting the device page 38 The Ready status...

Page 33: ...ing dangers and faults Dangerous voltages are applied to the metal housings Devices will behave incorrectly or be destroyed Cable shielding will be damaged by overheating and cause cable fires Remedia...

Page 34: ...y distributed system covering several buildings Remedial measures The most common solution to prevent equipotential bonding currents on cable shields is to ensure low impedance and current carrying eq...

Page 35: ...he ground loop Within the islands a stable equipotential bonding prevents equalizing currents on the cable shields Measures for small system installations For smaller installations with only slight po...

Page 36: ...re configured as round connectors The protection class stated in the technical data is achieved only with screwed plug connectors or protective caps Configure the circuits connected to the device as E...

Page 37: ...USB USB Ethernet Ethernet X1 P3 Lector64x CDB650 204 Connection module 1 Configuration 3 Image display 4 Diagnostics 5 Cable 6 Cable 7 Figure 12 Only valid for connection variant 1 Connection variants...

Page 38: ...DC 24 V 20 Data TRD0_N RX 3 CAN L GND GND Data Result 4 TRD1_P TX 4 CAN H CAN H CAN H GND SensGND TRD1_N RX 5 TD RS 422 Host CAN L CAN L TRD3_P 6 TD RS 422 Host TxD RS 232 Host TRD3_N 7 TxD RS 232 Au...

Page 39: ...hen using the optional parameter cloning module CMC600 in the connection module Protecting the supply cables To ensure protection against short circuits overload in the customer s supply cables the wi...

Page 40: ...face Observe the following recommendations Table 11 Data transmission rates and recommended max cable lengths Interface Data transmission rate Distance to the target computer host RS 232 Up to 19 2 kB...

Page 41: ...S 232 see Wiring serial host inter face RS 232 of the device in CDB650 204 page 70 RS 422 see Wiring serial host inter face RS 422 of the device in CDB650 204 page 70 CDM420 0006 RS 232 see Connecting...

Page 42: ...ery 3 devices Communication between all devices in the network is done via CAN Other information on using system devices combined with a system controller can be found in the operation instructions of...

Page 43: ...External input 1 and External input 2 are additionally available at the relevant terminals of the connection module NOTE The external digital inputs are software controlled and therefore do not offer...

Page 44: ...ule using an adapter cable female connector M12 17 pin A coded male connector D Sub HD 15 pin Vout 3 4 Switching output of device 1 Signal 2 GND Figure 15 Wiring a digital output 1 Digital output of t...

Page 45: ...external digital outputs may not be suitable for time critical applications For the electrical characteristic data of the two external digital outputs see the respec tive connection diagrams for the...

Page 46: ...ng on type The connection wizard starts automatically 4 The following IP addresses are configured by default on the device IP address P1 192 168 0 1 Subnet mask 255 255 255 0 5 Select the desired devi...

Page 47: ...ditions and quality of the code presented not applicable to Pharmacode If the read is successful these settings can be saved directly 5 If refocusing is required during operation due to lens changes t...

Page 48: ...Adjust the mask to a higher value NOTE The higher the aperture number the lower the image brightness The image bright ness can be increased in SOPAS ET using the Brightness slider Increasing the imag...

Page 49: ...stores the values determined for the two parameter modules image decoder during this process thereby overwriting the existing configura tion NOTE If the Auto Setup A S LED lights up yellow or red the...

Page 50: ...e memory Opened project file with current parameter set of the device Volatile memory Non volatile memory Non volatile memory Saved project file sopas with archived parameter set of the device Data ba...

Page 51: ...Lector64x www sick com Lector65x Functionality The user saves the current parameter set to the permanent parameter memory of the device using the Permanent option In addition the user manually saves...

Page 52: ...tions and climate Recommended At least every 6 months Specialist 8 2 Cleaning Cleaning includes the viewing window and the housing of the device NOTICE Equipment damage due to improper cleaning Improp...

Page 53: ...er point the light source at people Avoid any reflections on people from reflective surfaces Be particularly careful during mounting and alignment work Do not open the housing Opening the housing will...

Page 54: ...t free cloth and a mild anti static lens cleaning fluid b Plastic window clean the viewing window only with a clean damp lint free cloth and a mild anti static lens cleaning fluid NOTICE If the inspec...

Page 55: ...he reading field Device faults hardware software 9 2 Detailed fault analysis 9 2 1 LEDs on the device The conditions that can be read from the LED on the device housing see Display and control element...

Page 56: ...the final page of this document NOTE Before calling make a note of all type label data such as type designation and serial number to ensure faster telephone processing 9 5 Repairs Repair work on the d...

Page 57: ...iguration data using the optional CMC600 parameter cloning module in the optional CDB or CDM connection module Prerequisite The device to be replaced was continuously operated connected to the connect...

Page 58: ...When doing so note the previously applied markings on the bracket or surroundings 3 Reconnect the connecting cables of the replacement device see Electrical instal lation page 33 4 Switch on the suppl...

Page 59: ...posal regulations Do not dispose of the product along with household waste NOTICE Danger to the environment due to improper disposal of the device Disposing of devices improperly may cause damage to t...

Page 60: ...sor resolution For identifier see see Type code page 13 Integrated illumi nation unit Optional e g with variants of the integrable VI83I ring illumination unit 11 LEDs type dependent combina tion of l...

Page 61: ...group 2 moderate risk according to IEC 62471 1 2006 07 EN 62471 1 2008 09 due to exposure to blue light Radiance LB 1 10 x 103 W m2sr within 50 s RG 2 at a distance of 200 mm LR 2 7 x 105 W m2sr withi...

Page 62: ...onnection variant 3 V2D6xxR MxxxHx with DualPort PROFINET 1 male connector M12 17 pin A coded serial CAN I O voltage supply 1 female connector M12 8 pin X coded Ethernet 1 GBit s 1 female connector M8...

Page 63: ...al image memory on optional microSD memory card max 16 GB 11 4 Interfaces Type Lector64x Flex V2D64xR MCxxxx Lector65x Flex V2D65xR MCxxxx Lector65x Dynamic Focus V2D65xR MExxxx Ethernet Protocol TCP...

Page 64: ...DB650 204 or CDM420 0006 connection module Vout VS 1 5 V Iout 100 mA Short circuit protected not electrically isolated from the supply voltage Configurable digi tal outputs Read confirmation external...

Page 65: ...EMC Immunity EN 61000 6 2 2005 08 Radiated emission EN 61000 6 3 2007 01 Vibration resis tance EN 60068 2 6 2008 02 Shock resistance EN 60068 2 27 2009 05 Ambient operat ing temperature 0 C 50 C Stor...

Page 66: ...ounting information can be found online at www sick com Lector64x www sick com Lector65x 12 ACCESSORIES 66 O P E R A T I N G I N S T R U C T I O N S Lector64x 65x Flex Lector65x Dynamic Focus 8016185...

Page 67: ...HOST PLC Further data processing 8 PC Configuration Diagnostics Image display Interfaces 3 Device 2 Ethernet Host 2 Aux 2 Image transfer 5 USB Aux 3 4 Image transfer 5 RS 232 RS 422 Ethernet USB Host...

Page 68: ...S4 CMC ON OFF POWER S1 30 31 32 33 34 CAN_H CAN_L T R GND 40 41 42 43 44 CAN_H CAN_L T TxD R RxD GND AUX interface 5 U IN U IN GND GND Shield Shield Shield Shield 1 2 3 4 5 6 7 8 LEDs VS VS Out GND Re...

Page 69: ...Device Lector64x V2D63xx xxxxYx Y A B or S Device Lector65x V2D63xx xxxxYx Y A B or S Device 3 CDB650 204 VS VS 2 1 2 1 5 Shield 1 UIN 2 GND UIN GND S1 F Shield Cable 2 GND ON OFF S1 POWER Vs UIN POWE...

Page 70: ...Term 485 S6 422 485 3 1 7 2 6 5 4 8 13 14 17 15 9 10 12 16 11 3 1 7 2 6 5 4 8 13 14 17 15 9 10 12 16 11 Cable 2 4 3 Figure 21 Wiring data interface RS 232 of the device in the connection module CDB65...

Page 71: ...itch setting Function ON Terminates the RS 422 receiver in the device to improve the noise ratio on the line OFF No termination NOTE User of the RS 422 data interface The relevant interface drivers fo...

Page 72: ...others CAN 7 amongst others CAN 7 Switch 3 ON OFF S2 TermCAN Serial Host interface 2 Ethernet Host port 1 Alternative connection module 422 485 S6 RS Ethernet Ethernet GN Device number Figure 23 Wire...

Page 73: ...ding to the function of the device in the system configuration 13 2 7 Wiring digital inputs of the device in the CDB650 204 Device Lector64x V2D64xx xxxxYx Y A B or S Device Lector65x V2D65xx xxxxYx Y...

Page 74: ...s CDB650 204 Device Terminal A Signal B Pin C Sensor D 10 SENS IN 1 10 1 13 SENS IN 2 15 2 Function of switch S3 Table 19 Switch S3 SGND GND Switch setting Function ON GND of the trigger sensor connec...

Page 75: ...witch 6 Trigger sensor 1 CMC600 3 UIN Aux RS 232 ON OFF S3 SGND GND No YES S4 CMC Vin External input C 5 SensGND EXT IN B 8 2 Figure 26 Trigger sensor supplied with power by connection module CDB650 2...

Page 76: ...of switch S3 Table 22 Switch S3 SGND GND Switch setting Function ON GND of the trigger sensor connected with GND of CDB650 204 and CMC600 OFF Trigger sensor connected potential free at CDB650 204 and...

Page 77: ...f the device in the CDB650 204 Device Lector64x V2D64xx xxxxYx Y A B or S Device Lector65x V2D65xx xxxxYx Y A B or S Device 1 CDB650 204 Load e g PLC 4 Cable 3 B 1 D 22 GND 5 Shield UIN VS GND Vout Re...

Page 78: ...hing to supply voltage VS Default settings in the device no function logic not inverted active high Properties Short circuit protected temperature protected Not electrically isolated from VS Electrica...

Page 79: ...load is present b Attach a freewheeling diode directly to the load for this purpose Table 26 Assignment of placeholders to the digital outputs Device logical output CDB650 204 physical output Externa...

Page 80: ...nverted active high Properties Short circuit protected temperature protected Not electrically isolated from the supply voltage VS Electrical values 0 V Vout 1 VS VS 1 5 V Vout VS at Iout 2 100 mA 1 Ou...

Page 81: ...terface only for temporary use service 5 Image transmission 6 Connection module 7 Configuration diagnostics or image display 8 Data further processing 9 External digital outputs switching Supply volta...

Page 82: ...OWER Sensor 1 Sensor 2 Result 1 Result 2 S1 POWER ON OFF S2 S3 S4 S6 ON OFF ON OFF RS485 Term422 TermCAN SGND GND RS 232 Pin 2 RxD 3 TxD 5 GND Result 1 6 GND Result 2 6 VS Out GND Host TD TD RD RD TxD...

Page 83: ...D 24 V GND S1 F Shield GND ON OFF S1 POWER 24 V POWER VS GND 3 1 7 2 6 5 4 8 13 14 17 15 9 10 12 16 11 VS 24 V F S 1 24 V 5 4 Cable 2 Vs 1 1 10 15 6 11 5 Figure 32 Connecting supply voltage for the de...

Page 84: ...re 33 Connecting data interface RS 232 of the device in the connection module CDM420 0006 1 Device 2 Adapter cable male connector D Sub HD 15 pin female connector M12 17 pin A coded 3 Connection modul...

Page 85: ...ON Terminates the RS 422 receiver in the device to improve the noise ratio on the line OFF No termination NOTE User of the RS 422 data interface The relevant interface driver for the device complies w...

Page 86: ...Switch 3 ON OFF S4 TermCAN Serial Host interface 2 Ethernet Host port 1 ON OFF S2 RS485 Ethernet Ethernet RS 422 Alternative connection module 30 31 32 6 40 41 42 7 CDB650 204 Switch 3 ON OFF S2 TermC...

Page 87: ...xx xxxxYx Y A B or S Device Lector65x V2D65xx xxxxYx Y A B or S Device 4 CDM420 0006 PNP sensor 8 VS VS VS GND SensGND 3 32 K 6 64 K Sensor E Vin D 9 2 1 C 15 1 5 Out 24V GND S6 ON OFF S6 SGND GND Shi...

Page 88: ...ce Terminal A Signal B Pin C Pin D Sensor E 38 Sensor 1 14 10 1 28 Sensor 2 4 15 2 Function of switch S6 Table 31 Switch S6 SGND GND Switch setting Function ON GND of the trigger sensor connected with...

Page 89: ...S S8 CMC 17 SGND 8 Shield 39 24 V A Aux In B 24V External input C 5 SensGND Trigger sensor 1 8 E g photo electric switch 6 2 Figure 38 Trigger sensor supplied with power by connection module CDM420 00...

Page 90: ...Switch S6 SGND GND Switch setting Function ON GND of the trigger sensor connected with GND of CDM420 0006 and CMC600 OFF Trigger sensor connected potential free at CDM420 0006 and CMC600 Common isola...

Page 91: ...he device in the CDM420 0006 Device Lector64x V2D64xx xxxxYx Y A B or S Device Lector65x V2D65xx xxxxYx Y A B or S Device 1 CDM420 0006 Load e g PLC 4 C 5 E Result D 13 GND 5 Shield 24 V VS VS GND Vou...

Page 92: ...upply voltage VS Default settings in the device no function logic not inverted active high Properties Short circuit protected temperature protected Not electrically isolated from the supply voltage VS...

Page 93: ...to the digital outputs Device CDM420 0006 External output A Signal B Terminal C 1 Aux Out 1 40 2 Aux Out 2 30 Functional principle of the external digital outputs The optional CMC600 parameter cloning...

Page 94: ...urce software which is published by the rights holders under a free license Among others the following license types are used GNU General Public License GPL version 2 GPL version 3 GNU Lesser General...

Page 95: ...ANNEX 13 8016185 19E9 2020 10 21 SICK O P E R A T I N G I N S T R U C T I O N S Lector64x 65x Flex Lector65x Dynamic Focus 95 Subject to change without notice...

Page 96: ...080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E...

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