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11

Maintenance

11.1

Cleaning

NOTICE
Equipment damage due to improper cleaning.

Improper cleaning may result in equipment damage.

Only use recommended cleaning agents and tools.

Never use sharp objects for cleaning.

b

Clean the front screen at regular intervals and in the event of contamination using
a lint-free lens cloth (part no. 4003353) and plastic cleaning agent (part no.
5600006). The cleaning interval essentially depends on the ambient conditions.

11.2

Maintenance plan

During operation, the device works maintenance-free.

Depending on the assignment location, the following preventive maintenance tasks
may be required for the device at regular intervals:

Table 7: Maintenance plan

Maintenance work

Interval

To be carried out
by

Check device and connecting cables
for damage at regular intervals.

Depends on ambient conditions and
climate.

Specialist

Clean housing and viewing window.

Depends on ambient conditions and
climate.

Specialist

Check the screw connections and
plug connectors.

Depends on the place of use, ambi‐
ent conditions or operating require‐
ments. Recommended: At least every
6 months.

Specialist

MAINTENANCE 

11

8019642/18JN/2020-07-01 | SICK

O P E R A T I N G   I N S T R U C T I O N S | OD1000

61

Subject to change without notice

Summary of Contents for 1 075 638

Page 1: ...O P E R A T I N G I N S T R U C T I O N S OD1000 Displacement measurement sensor...

Page 2: ...ble within the limits of the legal determination of Copyright Law Any modifica tion abridgment or translation of this document is prohibited without the express writ ten permission of SICK AG The trad...

Page 3: ...3 1 Product ID 12 3 2 Scope of delivery 13 3 3 Product characteristics 13 3 4 Setup and dimensions 14 4 Transport and storage 15 4 1 Transport 15 4 2 Unpacking 15 4 3 Transport inspection 15 4 4 Stora...

Page 4: ...2 Reset 53 8 5 3 Saving customer settings 54 8 5 4 Language 54 8 5 5 Display settings 54 8 5 6 Measurement laser 55 8 6 Communication 55 8 7 Info 55 8 7 1 Firmware verification 55 8 7 2 Serial number...

Page 5: ...tronics 65 13 2 Performance 65 13 3 Interfaces 66 13 4 Ambient data 67 14 Accessories 68 15 Annex 69 15 1 EU declaration of conformity Certificates 69 15 2 Licenses 69 CONTENTS 8019642 18JN 2020 07 01...

Page 6: ...on on operating the machine or system in which the device is integrated For information about this refer to the operat ing instructions of the specific machine 1 2 Explanation of symbols Warnings and...

Page 7: ...nal drawings and 3D CAD dimension models of the device types in vari ous electronic formats Other publications related to the devices described here Publications dealing with accessories 1 4 SICK serv...

Page 8: ...lt in dangerous situations Therefore observe the following information Product should be used only in accordance with its intended use All information in these operating instructions must be strictly...

Page 9: ...ed personnel have the specialist training skills and experience as well as knowledge of the relevant regulations to be able to perform tasks delegated to them and to detect and avoid any potential dan...

Page 10: ...ems must only be performed by qualified electricians The power supply must be disconnected when attaching and detaching electrical connections The product must only be connected to a voltage supply as...

Page 11: ...SAFETY INFORMATION 2 8019642 18JN 2020 07 01 SICK O P E R A T I N G I N S T R U C T I O N S OD1000 11 Subject to change without notice...

Page 12: ...5 LASER APERTURE L M Q1 C Q2 QA In1 LASER 1 2 25 1 Figure 2 OD1000 type label 1 Approval marks and test symbols 2 2D code with part number and serial number 3 Laser information 4 Laser radiation direc...

Page 13: ...ive direction the position of the object is triangulated lat Triangulum triangle The distance determined is transmitted via the IO Link interface The analog signal out put converts the distance value...

Page 14: ...ecimal separator period 1 Device zero point distance 0 mm 2 Fixing holes for M4 3 Ventilation opening do not cover 4 Center of optical axis receiver 5 Center of optical axis sender 6 Male connector M1...

Page 15: ...necting cable 4 3 Transport inspection Immediately upon receipt in Goods in check the delivery for completeness and for any damage that may have occurred in transit In the case of transit damage that...

Page 16: ...orage periods of longer than 3 months check the general condition of all components and packaging on a regular basis 4 TRANSPORT AND STORAGE 16 O P E R A T I N G I N S T R U C T I O N S OD1000 8019642...

Page 17: ...ing the device warm up phase the measured values are subject to an increased variance tem perature drift 5 2 Mounting device 1 Mount the device using the designated fixing holes see Setup and dimensio...

Page 18: ...rewed plug connector or protective cap Shielding requirements To ensure a fault free data transmission an effective and comprehensive shielding solution must be implemented Apply a cable shield at eac...

Page 19: ...ifferent cable channels or use metallic separators see figure 6 and see figure 7 This applies particularly if cables of devices with a high level of radiated emission such as frequency converters are...

Page 20: ...with safety extra low voltage SELV or PELV 1 Ensure that the voltage supply is not connected 2 Connect the device according to the connection diagram 3 Observe the wiring instructions see Wiring inst...

Page 21: ...Description 4 Q1 C Black Output 1 digital output 1 push pull stage IO Link 5 In1 Gray Input 1 ELECTRICAL INSTALLATION 6 8019642 18JN 2020 07 01 SICK O P E R A T I N G I N S T R U C T I O N S OD1000 21...

Page 22: ...e measured values need to be output via the analog output in an application with this kind of envi ronment use an analog current output The analog current output is significantly less susceptible to E...

Page 23: ...nu level Reduces the value when entering numbers Activating and deactivating the operating button lock To prevent accidental operation lock and unlock the operating buttons using a short cut b Press a...

Page 24: ...l page 53 Easy frequently required functions factory setting Advanced all available functions 8 1 Menu structure and parameter description 8 1 1 Main display level and main menu 8 OPERATION VIA DISPLA...

Page 25: ...8 1 2 Measurement menu group OPERATION VIA DISPLAY 8 8019642 18JN 2020 07 01 SICK O P E R A T I N G I N S T R U C T I O N S OD1000 25 Subject to change without notice...

Page 26: ...8 1 3 I O interface menu group Q1 output 8 OPERATION VIA DISPLAY 26 O P E R A T I N G I N S T R U C T I O N S OD1000 8019642 18JN 2020 07 01 SICK Subject to change without notice...

Page 27: ...8 1 4 I O interface menu group Q2 Qa output In1 input OPERATION VIA DISPLAY 8 8019642 18JN 2020 07 01 SICK O P E R A T I N G I N S T R U C T I O N S OD1000 27 Subject to change without notice...

Page 28: ...2 Main display level As soon as voltage is supplied to the device the display shows the main display level and a measured value is displayed 8 OPERATION VIA DISPLAY 28 O P E R A T I N G I N S T R U C...

Page 29: ...tly the signal level must not drop below a lower limit value The dynamics of the device normally regulate the level to ensure an optimized value Depending on the set cycle time object proper ties and...

Page 30: ...g the near limit and far limit of the distance range taking into account the tolerance ranges 1 Reliable blanking 2 Reliable detection 3 Measuring object 4 Distance range 5 Far limit 6 Tolerance windo...

Page 31: ...change direction if necessary see Edge height change page 31 Set the cycle offset if necessary see Cycle time page 34 Min max height change The min height change and max height change values define th...

Page 32: ...imits which result in smaller distances are detected description applies to factory setting Measurement Application settings Edge height change Change direction Parameter Factory setting Both positive...

Page 33: ...ms 3 Signal diagram for real distance 4 Max limit value for edge height change mm 5 Min limit value for edge height change mm 6 Change in measured value from large to small distance 7 Change in measu...

Page 34: ...tput 9 Change direction both parameter Change direction negative parameter Change direction positive parameter 8 3 2 Default settings 8 3 2 1 Cycle time The cycle time defines the interval in which th...

Page 35: ...gnal diagram in order to simplify the evaluation by the control system e g for regulation tasks Available measured value filters Average filter The average filter carries out a moving averaging of the...

Page 36: ...hout averaging avg OFF 6 Time t Measurement Default settings Measured value filter Parameter Factory setting Do not use a filter x Averaging filter 4 8 16 32 64 512 Median filter 3 7 15 31 63 511 8 3...

Page 37: ...eter Factory setting Positive negative Positive 8 3 2 5 Measured value offset The measured value offset moves the zero point of the device within the maximum measuring range This makes it possible to...

Page 38: ...g to the factory setting Measurement Default settings Measured value offset Reset zero point NOTE This function can also be executed using a shortcut b In the main display level press and hold the pus...

Page 39: ...ements Parameter Factory setting Substitute value in the event of an error 3 276 8 m 3 276 7 m 3 276 7 m Error mode User defined values Hold last value Hold last value for a defined time Error suppres...

Page 40: ...ed period regardless of how long the switching condition is met It does not switch back to an inactive state until this time has elapsed Any additional changes made to the switching condition during t...

Page 41: ...Thus the output acts as a normally open contact High active status Q1not If the switching point that has been taught in is exceeded a signal is out put Thus the output acts as a normally closed conta...

Page 42: ...output If the measured value is between the two switching thresholds within the window a switching signal is output Minimum 1 Maximum 4 2 1 0 3 Figure 16 Normally open switching window High Active PNP...

Page 43: ...und can be taught in as a reference If an object obscures the background or the distance to the background changes significantly this causes the device to switch This switching mode is primarily suite...

Page 44: ...switch off delay switch on switch off delay 1 shot Off Time for delay mode 0000 ms 9 999 ms 100 ms 8 4 1 5 Alarm The alarm function is only available in the Advanced user level A constant switching s...

Page 45: ...f very critical object surfaces an abrupt loss of signal can therefore occur as soon as a readjustment is no longer possible In settings other than Auto there is no automatic adjustment which makes it...

Page 46: ...output function In the case of the digital output function output 2 functions as a digital output Since output 1 is used exclusively for switching this setting corresponds to the behavior of output 1...

Page 47: ...Q2 Q2 not Distance to object manual Q2 teach in 1 000 0 mm 1 000 0 mm 400 0 mm Distance to object Q2 active status High Low High Distance to object Q2 hysteresis 0000 0 mm 0100 0 mm 1 0 mm Distance t...

Page 48: ...to Teach factory setting the specific parameters or different mea sured value hold functions can be configured by creating signal levels of different lengths at pin 5 If the function is set to Laser...

Page 49: ...t measured value which is present in the interval between the last falling edge and the hold input signal next rising edge ON OFF 1 2 3 3 HOLD 1 Measured value 2 Output hold value bottom hold value 3...

Page 50: ...Teach Q not 500 Switching window for Q1 Teach Q near 600 Switching window for Q1 Teach Q far 700 ObSB Background for Q1 Teach Q 800 ObSB Background for Q1 Teach Q not 900 Switching window for Q1 Cente...

Page 51: ...function I O interface In1 input In1 function Parameter Factory setting Teach in Hold function Measured value offset Laser off Off Debouncing The debounce function is only available in the Advanced u...

Page 52: ...s 500 ms In1 input Hold last active Q1 status is held Teach in successful Teach in failed 1 2 3 4 5 6 7 Teach in successful Teach in failed 100 ms OK 100 ms OK 300 ms error 300 ms error Figure 20 Tea...

Page 53: ...epending on the user level set Easy frequently required functions factory setting Advanced virtually all available functions Changing the user level only affects operation via the display and via SOPA...

Page 54: ...f behavior of the display Description of the parameters for the switch display on off function Auto The display switches itself off if no buttons are pressed for 3 minutes The display switches on agai...

Page 55: ...On 8 6 Communication IO Link COM selection The IO Link communication mode of the device can be set Associated IODD device description files are available on the website see www sick com OD1000 Communi...

Page 56: ...displayed The following data can be accessed Number of errors States the number of errors that have occurred Number of warnings States the number of active warnings Error history Detailed information...

Page 57: ...OPERATION VIA DISPLAY 8 8019642 18JN 2020 07 01 SICK O P E R A T I N G I N S T R U C T I O N S OD1000 57 Subject to change without notice...

Page 58: ...ice you can change the process data format as well as resolution and offset for the distance value The following process data formats are available Table 6 Process data formats No Description Comments...

Page 59: ...he computer using the supplied USB cable 3 To ensure an adequate voltage supply to the device also connect the enclosed wall plug to the SiLink2 Master NOTE The most up to date version of the SOPAS ET...

Page 60: ...This does not require calling up a separate function As well as visualizing the measured values all device functions can also be set and checked in SOPAS ET SOPAS ET is particularly useful for configu...

Page 61: ...free Depending on the assignment location the following preventive maintenance tasks may be required for the device at regular intervals Table 7 Maintenance plan Maintenance work Interval To be carri...

Page 62: ...eck the light distribution curve in SOPAS ET This function is only available in the Advanced user level The light distribution curve shows whether the receiver ele ment of the device is receiving ligh...

Page 63: ...mprove it if necessary stability voltage supply EMC influences If the error cannot be recti fied contact SICK Service If a different message is output contact Sick Service 12 3 Information for service...

Page 64: ...r be used dispose of it in an environmentally friendly manner in accordance with the applicable country specific waste disposal regulations Do not dis pose of the product along with household waste NO...

Page 65: ...ction class III in accordance with EN 50178 Electrical safety IEC 61010 1 AMD 1 2016 12 UL 61010 1 2012 R 2016 04 1 Limit values reverse polarity protected Operation in short circuit protected network...

Page 66: ...r 3 4 Observe min warm up time of 10 minutes 5 With measuring frequency of 3 kHz target change white 90 white 90 Linearity 3 0 0 04 2 0 0 08 1 0 0 12 0 0 1 0 0 04 2 0 0 08 3 0 0 12 200 7 87 300 11 81...

Page 67: ...13 4 Ambient data Table 12 Ambient data Ambient operating temperature 10 C 50 C 1 Storage temperature 20 C 60 C Temperature drift 0 15 mm K Typ ambient light immunity Artificial light 3 000 lx 2 Sunli...

Page 68: ...essories and where applicable mounting information can be found online at www sick com OD1000 14 ACCESSORIES 68 O P E R A T I N G I N S T R U C T I O N S OD1000 8019642 18JN 2020 07 01 SICK Subject to...

Page 69: ...blic License LGPL MIT license zlib license and licenses derived from the BSD license This program is provided for general use without warranty of any kind This warranty dis claimer also extends to the...

Page 70: ...080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E...

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