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3.

Installation and Debugging

3.1 Attentions during Installation

1) Make sure that voltage of electricity matches with the nameplate.
2) Connect the electricity wire and earth wire according to local regulations.
3) Use independent electricity wire and power switch .The diameter of the wire

should not be less than that of electric cabinet

’

s wire.

4) The end of the electricity wire should be safe and firm.
5) Three-phase electricity and five wires are utilized. Connect the power to live

wire, (N) to zero wire and (G) to ground wire.

6) Electric Power distribution demand.

Main power voltage

：

±

5%

Main power frequency

：

±

2%

7) Install pipe work system according to scheme of wiring.

3.2 Installation Structure Demonstration

Picture 3-1

：

Installation Structure Demonstration

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Summary of Contents for SCAD-12U

Page 1: ...SCAD U Series Compressed Air Dryer Date Jul 2014 Version Ver B English ...

Page 2: ......

Page 3: ...ist 18 2 2 1 Assembly Drawing SCAD 6U and Models Below 18 2 2 2 Parts List SCAD 6U and Models Below 19 2 2 3 Assembly Drawing SCAD 12U and Models Above 20 2 2 4 Parts List SCAD 12U and Models Above 21 2 3 Electrical Diagram 22 2 3 1 Electrical Diagram SCAD 6U and Models Below 22 2 3 2 Components Layout SCAD 6U and Models Below 23 2 3 3 Electrical Components List SCAD 6U and Models Below 24 2 3 4 E...

Page 4: ...e Regulating Valve 43 6 1 1 Filter Pressure Regulating Valve Drawing 43 6 1 2 Filter Pressure Regulating Valve Operation steps 43 6 2 Filter 43 6 3 Maintenance Schedule 43 6 3 1 About the Machine 44 6 3 2 Installation Inspection 44 6 3 3 Daily Checking 44 6 3 4 Weekly Check 44 6 3 5 Monthly Check 44 Table Index Table 1 1 Specifications 11 Table 2 1 Parts List SCAD 6U and Models Below 19 Table 2 2 ...

Page 5: ...s Above 25 Picture 2 6 Components Layout SCAD 12U and Models Above 26 Picture 3 1 Installation Structure Demonstration 28 Picture 4 1 Operation Panel SCAD 6U and Models Below 29 Picture 4 2 Operation Panel SCAD 12U and Models Above 31 Picture 4 3 Intermittent Running Setup 1 33 Picture 4 4 Intermittent Running Setup 2 34 Picture 4 5 Intermittent Running Setup 3 34 Picture 4 6 Weekly Time Start Set...

Page 6: ...6 44 ...

Page 7: ...prevent damage of the machine or personal injuries Forbidden to process flammable or toxic material Applicable for the small batch drying of commonly used engineering plastics such as ABS and PS also suitable for the pre heating treatment before plastics molding Model SCAD 6U ...

Page 8: ...tamination Function of compressed air pressure detection makes a safe and reliable operation Voltage ouput type temperature controller collocating with SSR control loop can effectively prolong the lifespan of device Equipped with overheat protection to avoid excessively high drying temperature Equipped with air outlet filter which is used to filter dried air exhausted to outside Warning light can ...

Page 9: ...ir Dryer HAD Function The dew point of compressed air can reach 40 under standard atmosphere which meets the requirment of drying materials and molding of plastics Installation It can be fixed on the molding machine or column of the foot stand The air outlet and air inlet of SCAD U are connected with air pipelines Notes Please clean up the filter regularly for fear that water or oil enter the dryi...

Page 10: ... Any modifications of the machine must be approved by SHINI in order to avoid personal injury and damage to machine We shall not be liable for any damage caused by unauthorized change of the machine Our company provides excellent after sales service Should you have any problem during using the machine please contact the company or the local vendor Headquarter and Taipei factory Tel 886 2 2680 9119...

Page 11: ...CAD 1U 1 0 7 650 310 220 10 SCAD 3U 3 1 9 680 320 220 13 SCAD 6U 6 300 3 75 870 350 220 15 SCAD 12U 12 600 4 25 780 430 455 25 SCAD 20U 20 600 7 882 467 460 30 SCAD 40U 160 40 1200 6 10 14 1000 530 430 45 Note 1 Pressure Air Oil content 3mg m3 We reserve the right to change 2 Power supply 1Ф 230VAC 50Hz 60Hz specifications without prior notice 1 3 2 Outline Drawing Picture 1 1 Outline Drawing SCAD...

Page 12: ...12 44 Picture 1 2 Outline Drawing SCAD 12U and Models Above ...

Page 13: ... Caution Be careful when this label appears Warning Hot surface easy to get hands burnt This label is attached at the housing of the electric heaters Attention No need for regular inspection because all the electrical parts in the control unit are fixed tightly 1 4 2 Transportation and Storage of the Machine Transportation 1 SCAD U series are packed in crates or plywood cases with wooden pallet at...

Page 14: ...achine from dust and rains Working environment Indoors in a dry environment with max temperature 45 and humidity no more than 80 Do not use the machine 1 If it is with a damaged cord 2 On a wet floor or when it is exposed to rain to avoid electrical shock 3 If it has been dropped or damaged until it is checked or fixed by a qualified serviceman 4 This equipment works normally in the environment wi...

Page 15: ...s operation and maintenances upon machines without referring to the Manual prior to machine using 2 Any incidents beyond human reasonable controls which include man made vicious or deliberate damages or abnormal power and machine faults caused by irresistible natural disasters including fire flood storm and earthquake 3 Any operational actions that are not authorized by Shini upon machine includin...

Page 16: ...r flows into heating case after through perssure regulating valve and solenoid valve and finally exhaust into air At the same time the dew point is reduced The heated compressed air is blown into the heat preservation hopper to dry materials and it exhaust into air through filter to remove water in raw materials Picture 2 1 Working Principle Table SCAD 6U and Models Below ...

Page 17: ...rying hopper to dry up material Air is discharged out through return air filter for recycle Loading principle Hi pressure air was controlled by solenoid valve and blown into suction pipe then accelerating flow of air generates negative pressure to drive material feeding which draw material into drying hopper Air is discharged out through filter Picture 2 2 Working Principle Table SCAD 12U and Mode...

Page 18: ...d Parts List 2 2 1 Assembly Drawing SCAD 6U and Models Below Remarks Please refer to material list 2 2 2 for specific explanation of the Arabic numbers in parts drawing Picture 2 3 Assembly Drawing SCAD 6U and Models Below ...

Page 19: ...8 O type seal ring YR20258900000 YR20259800000 YR20125300100 9 Inside glass tube YW70765300000 YW70110500000 YW70130125000 10 Outside glass tube YW70132500000 YW70150450000 YW70180175000 11 O type seal ring YR20101800000 YR20101800000 YR20101800000 12 Fixed board of control box 13 Hopper base 14 Inner sleeve of the hopper 15 O type seal ring YR20412200000 YR20412200000 YR20412200000 16 Shut off pl...

Page 20: ...2 3 Assembly Drawing SCAD 12U and Models Above Remarks Please refer to material list 2 2 4 for specific explanation of the Arabic numbers in parts drawing Picture 2 3 Assembly Drawing SCAD 12U and Models Above ...

Page 21: ... Snap hook YW02003000400 YW02003000400 11 Return air pipe coupling 12 L type thread joint YW80083800200 YW80083800200 13 Material pipe coupling 1 14 Filter ADC18 YR50128300100 YR50128300100 15 Star screw cap 5 16 YW09051600000 YW09051600000 16 material storage tank components 17 level sensor YE15002000000 YE15002000000 18 EGO BH90115000150 BH90115000150 19 solenoid valve YE32331000000 YE3233100000...

Page 22: ...22 44 2 3 Electrical Diagram 2 3 1 Electrical Diagram SCAD 6U and Models Below Picture 2 3 Electrical Diagram SCAD 6U and Models Below ...

Page 23: ...23 44 2 3 2 Components Layout SCAD 6U and Models Below Picture 2 4 Components Layout SCAD 6U and Models Below ...

Page 24: ...2P YE41032200000 6 Fuse core 4A YE46004000100 7 S1 Shift switch 4P WH YE10210400000 8 S2 Pressure switch 1 5KG 9 S3 Thermocouple 1 5m BE90015000050 10 H1 Alarm lamp 230VAC YE83305100200 11 X1 Terminal block YE61250000000 12 YE61253500000 13 Y1 Solenoid valve 230V 50 60Hz 14 EH1 Heater 230V 50 60Hz means possible broken parts means easy broken part and spare backup is suggested Please confirm the v...

Page 25: ...25 44 2 3 4 Electrical Diagram SCAD 12U and Models Above Picture 2 5 Electrical Diagram SCAD 12U and Models Above ...

Page 26: ...26 44 2 3 5 Components Layout SCAD 12U and Models Above Picture 2 6 Components Layout SCAD 12U and Models Above ...

Page 27: ...Shift switch 4P WH YE10210400000 7 S3 Level switch YE15002000000 8 S4 Pressure switch 9 S5 Over temperature protection device 10 S6 Thermocouple 1 5m BE90015000050 11 H1 Alarm lamp 230VAC YE83305100200 12 X1 Terminal board YE61250000000 13 YE61253500000 14 Y1 Y2 Solenoid valve 230V 50 60Hz 15 EH1 Heater 230V 50 60Hz means possible broken parts means easy broken part and spare backup is suggested P...

Page 28: ...er of the wire should not be less than that of electric cabinet s wire 4 The end of the electricity wire should be safe and firm 5 Three phase electricity and five wires are utilized Connect the power to live wire N to zero wire and G to ground wire 6 Electric Power distribution demand Main power voltage 5 Main power frequency 2 7 Install pipe work system according to scheme of wiring 3 2 Installa...

Page 29: ...terface selection mode and also you can select the parameter interface by pressing that key Press key if you want to enter parameter mode 2 Press selection key when in parameter mode to jump out the parameter mode and enter into parameter interface selection mode 3 In the setup mode press selection key to store parameter and jump out the setup mode You can enter into setup mode to set the paramete...

Page 30: ...e up key to add the value of this parameter to its up limit Page down 1 The selection mode at the parameter interface press page down key to enter into parameter mode 2 At parameter mode press page down key to select parameter from this interface 3 At setup mode press page down key to decrease the value of this parameter to its down limit Press both selection key and setup key for 2 sec the auto d...

Page 31: ...firmation that the breaker in the electric control box is closed then start up the timing switch The 24 hours timer works as a timing start stop switch omit this timer if it doesn t need timing startup When open the materials feeding switch high pressure air will feed the materials automatically The capacitance proximity switch in the drum will control the material level When open the dry switch t...

Page 32: ...he value means drying temperature if drying heater is chose 7 LED display of set value SV Display the set value of regeneration temperature or parameter code The value means drying temperature if drying heater is chose 8 Up key Increase the set value 9 Set key Enter into or drop out of the set mode 10 Enter key Ensure the value input 11 Down key Decrease the set value 12 Feeding switch Start the f...

Page 33: ...rmal operation 2 If the Auto tuning setting can not finish in 1 hour the parameter will not be changed and the system will returns to the normal operation 3 Pressing ON OFF to go back to normal operation amid automatic calculation would not alter the original parameters 4 2 3 Intermittent Running Setup Drying periods 0 ON Stop periods 0 OFF 1 Press SET key to change temp setup value into time setu...

Page 34: ...rs and being stopped for 5 hours and repeat this so long 4 Cancel intermittent running by entering 00 00 at 0 ON or 0 OFF press ENTER to confirm input value after time setup and enter into time setup items from 1 ON week ON Picture 4 5 Intermittent Running Setup 3 4 2 4 Weekly Time Start Setup 1 After intermittent running setup there comes the weekly time start setup Press key to add or decrease t...

Page 35: ... Press ENTER to confirm the input value and comes into the time setup items of 2 ON TUE ON Picture 4 7 Weekly Time Start Setup 2 3 Do the same setup again and again to setup the ON OFF time from Monday to Sunday Picture 4 8 Weekly Time Start Setup 3 4 Press SET key to back to normal status after finish all the setup ...

Page 36: ... next parameters setup which prevents the modification from nonprofessionals Picture 4 9 Weekly Time Start Setup 4 3 F 03 stands for the selection of temperature unit Press to shift between then press ENTER to confirm 4 F 04 is data lockup function press key to shift between OFF LOCK LOCK is for locking up information not able to input or change any data OFF is for lockup cancellation Picture 4 10...

Page 37: ...ter finish the time setup and the present time setup 2 Press AUTO key at working or stop status to preset the time start stop the PV will display the time and temp alternatively 3 Press AUTO again if want to cancel that weekly time setup 4 2 7 Lock Setup Way 1 Press SET key down and release it till PV displays F 20 2 Press key to make SV to 0021 then press ENTER key the PV will display F 04 3 F 04...

Page 38: ... delay time of heater it is adjustable the unit is sec Heater begins to work after the blower starts the delay time setting 7 F 17 stands for blower power off delay time it is adjustable the unit is sec Press the ON OFF key and the heater stops the blower stops after the delay time to avoid abnormal condition caused by high temperature 8 F 18 stands for the protection of maximum temperature Its se...

Page 39: ...E 03 Heater overload E 04 Overheat input for drying EGO E 05 Drying temperature is higher than the max setting temperature of the system E 07 Overheat protection when PV SV set value it alarms E 08 Memory errors E 09 Honeycomb rotor operation error E 10 Overheat input for regenerative EGO E 11 Reversed phase of thermocouple E 12 Auto tuning errors ...

Page 40: ...capacitance switch is not adjusted well or broken 2 Adjust or replace the capacitance switch 1 The adjustment of EGO is too small in scale 1 Adjust the EGO to 10 above the setup temperature 2 The temp Controller s problem 2 Readjust the temp Controller or replace it with a new one The temp Can not reach the temp Controller set temp 3 The heater fault 3 Replace the heater 1 No power connection 1 Co...

Page 41: ...41 44 6 Repair and Maintenance SCAD 6U and Models Below ...

Page 42: ...42 44 SCAD 12U and Models Above ...

Page 43: ...ll the black pressure adjusting knob 1 upward and rotate it observe the pressure gauge 2 generally a 0 5 Mpa pressure is advisable 3 Push back the black knob 1 6 2 Filter Clean the filter periodically usually one time for a week Steps 1 Take out filter 2 Use compressed air to clean the lid and filter 3 Use cloth to wipe out the empty internal face of the filter 4 Install in opposite order after cl...

Page 44: ...ck if the pipe has any leakage Check if the sealed joint has any crack Electrical Component Installation Voltage V Hz Fuse melt current 1 Phase A 3 Phase A Power phase sequence check 6 3 3 Daily Checking Check the function of switches Check all wires of the machine 6 3 4 Weekly Check Check if the joint point is loose 6 3 5 Monthly Check Check the function of timer ...

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