Shindaiwa IDG3100M Owner'S And Operator'S Manual Download

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Table of Contents

Safety Precautions

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Specifications

··························································· 4

Applications

····························································· 5

Part Names

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Equipment

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5-1. Idle Control Switch ··············································· 7

5-2. Output Switch ······················································ 7

5-3. Frequency Selector ·············································· 7

5-4. Overcurrent/Overheat Protector······························· 7

5-5. Monitor Lamps····················································· 8

5-6. Ground Terminal ·················································· 9

5-7. Wheel Stopper ····················································· 9

Pre-Operation Inspection

·········································· 10

6-1. Engine Oil Inspection ·········································· 10

6-2. Cooling Water Inspection ····································· 11

6-3. Fuel Inspection ··················································· 12

6-4. Inspection for Fuel/Oil/Cooling Water Leakage ········ 12

6-5. Battery Inspection ··············································· 13

Operating Procedures

·············································· 14

7-1. Starting the Engine ············································· 14

7-2. Stopping the Engine ············································ 15

Generator Operation

················································· 16

8-1. Power Generation Operation ································· 16

8-2. Usable Device Capacities (Reference) ··················· 17

Inspection/Maintenance

············································· 18

9-1. Engine Oil (Replace) ··········································· 19

9-2. Oil Filter (Replace) ·············································· 20

9-3. Air Cleaner Element (Clean/Replace) ····················· 20

9-4. Fuel Filter (Clean/Replace) ··································· 21

9-5. Fuel Tank (Drain Water) ······································ 21

9-6. Cooling Water (Replace) ······································ 22

10. Long-Term Storage

·················································· 22

11. Troubleshooting

······················································· 23

Summary of Contents for IDG3100M

Page 1: ...MANUAL Diesel Engine Generator IDG3100M CAUTION Do not operate the Generator or any other appliance before you have read and understood the instructions for use and keep near for ready use IDG3100M X750 028 35 0 X750801 730 0 ...

Page 2: ......

Page 3: ...ailable for consulting at any time Order another copy from the authorized distributor where this generator was purchased if this manual becomes lost dirty or damaged Consult with the authorized distributor where this generator was purchased if you have any inquiries regarding any points related to this generator and manual Be sure to provide the model name and serial number when inquiring about th...

Page 4: ... Inspection 11 6 3 Fuel Inspection 12 6 4 Inspection for Fuel Oil Cooling Water Leakage 12 6 5 Battery Inspection 13 7 Operating Procedures 14 7 1 Starting the Engine 14 7 2 Stopping the Engine 15 8 Generator Operation 16 8 1 Power Generation Operation 16 8 2 Usable Device Capacities Reference 17 9 Inspection Maintenance 18 9 1 Engine Oil Replace 19 9 2 Oil Filter Replace 20 9 3 Air Cleaner Elemen...

Page 5: ... an ample amount of clean water and be sure to receive medical treatment WARNING EXPLOSION Never use or recharge the battery if the fluid is below the lower level Do not create sparks or allow flame near the battery because it generates flammable gas WARNING FIRE This generator uses diesel fuel Be sure to always stop the engine before checking the fuel or refueling and absolutely do not allow flam...

Page 6: ...e using the generator is the same as that displayed by the frequency monitor lamps of this generator If the frequency is different change it by using the Frequency Selector inside this generator Before starting the engine be sure to always turn off the switch es of device using the generator and remove the power plug s from the output outlet s of this generator Before inserting the power plug s in...

Page 7: ...ta Z402 Continuous Rated Output kW min 1 6 3 3 000 Displacement L 0 4 Fuel Diesel Lubricant Oil Volume L 1 9 Starting Method Starter Motor Equipment Output Switch Yes Idle Control Switch Yes Frequency Selector Yes Overcurrent Overheat Protector Yes Electronic Protector to Prevent High Water Temperature Low Oil Pressure and Faulty Charging Yes Automatic stop and monitor lamp Overspeed Prevention De...

Page 8: ...es if using this generator to power such devices or equipment If using this generator for medical equipment or similar applications that could affect human life check with the manufacturer of the medical equipment or hospital before use An error in operating this generator or other equipment can result in an accident Be sure to thoroughly read and understand the instruction manuals for this genera...

Page 9: ...lter Output Outlet 30 A 12 Wheel Stopper 21 Front Door Ground Terminal 13 Rear Door 22 Fuel Inlet Idle Control Switch Eco 14 Sub Tank 23 Lifting Lug Output Switch 15 Oil Plug Oil Inlet 24 Wheel Hour Meter 16 Fuel Lever Filter 25 Fuse 10 A Monitor Lamp 17 Air Cleaner 26 Fuse 40 A Oil Drain Plug 18 Battery 4 Part Names ...

Page 10: ...eaker function that stops output caused by overcurrent For overcurrent and overheating protection functions refer to 5 4 Overcurrent Overheat Protector 5 3 Frequency Selector This switch allows to select a frequency of either 50 Hz or 60 Hz Set the frequency to 50 Hz or 60 Hz to match the frequency of the device using the generator Note This is set to 50 Hz when shipped from the factory Change the...

Page 11: ...he fault is probably due to overload usage Check the capacity of device using the generator Note The water temperature cannot be detected if the coolant amount is excessively low 2 BATTERY CHARGE Charging Monitor Lamp The BATTERY CHARGE monitor lamp lights up and the engine automatically stops if charging is not possible during operation Please contact the authorized distributor where this generat...

Page 12: ... outlets is enabled They flash when the Output switch is turned to OFF They also flash when the overcurrent overheat protection function operates to stop output 7 OVERLOAD Monitor Lamp This monitor lamp flashes when the output exceeds the rated value during operation causing excessive current to flow and an overload If this overload condition continues for a certain amount of time or the inverter ...

Page 13: ...ntil the oil reaches the maximum level Oil capacity Approx 1 9 L Completely full Effective oil capacity Approx 0 7 L From the minimum to the maximum level 6 Pre Operation Inspection ３ 1 2 3 Lock Lock Release Oil Gauge Oil Plug Oil Inlet Be sure to always stop the engine before performing any check or maintenance Do not open any doors during operation An open door could result in being pinched or c...

Page 14: ... line of the sub tank Attach the cap 2 Adding water to the radiator Remove the check plate Remove the radiator cap Add cooling water until it reaches the rim of the water inlet Screw on the radiator cap Install the check plate 1 2 3 2 1 2 3 4 5 Maximum Level H Minimum Level L Effective Oil Capacity Criteria for Selecting Oil Viscosity Temperature Rear Door Sub Tank Cap Sub Tank Radiator Cap Water ...

Page 15: ...tached to the fuel filler Do not add fuel past the ring 6 4 Inspection for Fuel Oil Cooling Water Leakage Open the front and rear doors and check that there are no fuel leaks from fuel pipes and similar parts and no oil or coolant leaks Open the fuel lever while checking and be sure to always close it after you have completed the inspection Fuel Filter Net Sub Tank Ring Fuel Strainer WARNING FIRE ...

Page 16: ...hold down clamp Remove the battery Install the battery by performing these procedures in the reverse order Install the side cable first Note Use a GS Yuasa 44B19L 1 2 1 2 3 4 Upper Level Lower Level Terminals Insulation Cap Hold Down Clamp Battery Post Post Wear rubber gloves and other protective wear to protect eyes skin and clothing from the battery fluid which contains diluted sulfuric acid If ...

Page 17: ... near the generator because the muffler exhaust gas and similar parts become extremely hot Position this generator on a level surface so that it is one meter or more from walls and any other objects that could hinder operation WARNING FIRE CAUTION EXHAUST GAS POISONING Do not allow exhaust gas to be emitted in the direction of persons nearby or private homes Position the generator on a stable leve...

Page 18: ...rter switch when the engine starts Note Once the engine has started do not turn the Starter switch to the START position Wait for approximately one minute until the air has been completely vented from the fuel line The engine speed stabilizes once the air is vented Note Do no operate the engine at high speed until the air is completely vented speed is stabilized Operating at high speed could resul...

Page 19: ...ce using the generator to the outlet s Turn the Output switch to ON The 50 Hz or 60 Hz frequency output monitor lamp lights up to indicate that 100 V AC power is being output from the output outlets 8 Generator Operation ５ 1 2 3 4 5 6 7 8 Make sure that all doors and covers are closed during operation Do not touch this generator during operation if it or your body is wet Do not insert any pins wir...

Page 20: ...ors W x units 750 x 1 Note Do not use device that exceeds the range of the usable capacity There are cases where device using a motor might require greater power than the device rated value resulting in the inability to use such device In such cases please consult with the authorized distributor where this generator was purchased or one of our sales offices Do not start two or more units of device...

Page 21: ...tor 9 Inspection Maintenance ６ This generator uses diesel fuel Be sure to always stop the engine before checking the fuel or refueling and absolutely do not allow flame near the generator when performing such procedures Wait until the engine cools before performing such procedures WARNING FIRE Wear rubber gloves and other protective wear to protect eyes skin and clothing from the battery fluid whi...

Page 22: ...st time 2nd time and after 13 Air Cleaner Element Replace 14 V belt Adjust Tension 1st time 2nd time and after 15 V belt Replace Or every two years 16 Radiator Fin External Clean 17 Radiator Internal Clean 18 Fuel Cooling Water Oil Hoses and Anti Vibration Rubber Replace Or every two years 19 Intake Exhaust Valve Clearance Adjust Fit Adjust Fit 20 Fuel Injection Valves Check Adjust 21 Fuel Injecti...

Page 23: ...tighten a further 1 and 1 4 rotation by using a filter wrench Add the engine oil Always be sure to operate the engine for a few minutes to make sure that there is no oil leakage from the seal surface Note Please contact the authorized distributor where this generator was purchased or one of our sales offices if you do not have a filter wrench Oil filter part no 15853 32435 Kubota part no 9 3 Air C...

Page 24: ...lace the element Re assemble to the original state Note When installing the cup check that no foreign material is adhering to the packing After installing open the fuel lever and be sure to check that there is no fuel leakage before closing the lever Element part no 16271 43561 Kubota part no 9 5 Fuel Tank Drain Water Remove the fuel drain plug Drain the water and then tighten the fuel drain plug ...

Page 25: ...onths or more perform maintenance according to the following procedures and store the generator accordingly Replace Every 2 000 hours or every two years Black Battery Cap Minus Side 10 Long Term Storage ７ 1 2 3 4 5 6 7 8 Radiator Cap Check Plate Sub Tank Cap Sub Tank Be sure to always stop the engine before performing any check or maintenance Do not open any doors during operation An open door cou...

Page 26: ... after performing inspection 1 2 3 5 4 Black Battery Cap Minus Side 11 Troubleshooting ８ Do not touch this generator during operation if it or your body is wet Be sure to always stop the engine before performing any check or maintenance Do not open any doors during operation An open door could result in being pinched or caught in moving parts such as the cooling fan and belt WARNING ELECTRIC SHOCK...

Page 27: ...ption current of device using the generator 2 Output is stopped due to inverter overheating 1 Only use device with a current capacity that is less than the rated value If doing this turn the Output switch to OFF and then ON again to reset the generator 2 Stop the engine and remove any causes that are preventing cooling such as foreign material obstructing the cooling air intake side of the inverte...

Page 28: ...25 2017 ...

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