SEW-Eurodrive MM 03D-233-00 Compact Operating Instructions Download Page 49

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Startup of MOVIMOT

with MLK.. in Easy mode

Description of the DIP switches S1

Compact Operating Instructions – MOVIMOT

MM..D with AS-Interface

Motor with operating point 460 V/60 Hz

Applies to MOVIMOT

with the following drive ID modules:

Drive ID module

Motor

Identification

color

Part number

Line voltage

Line frequency

DR2S/460/60

Yellow/white

striped

28249739

266/460

DRS/460/60

Yellow

18214401

266/460

DRE/460/60

Green

18214428

266/460

DRP/266/460

Beige

18217915

266/460

DRN/460/60

Blue/white striped

28241819

266/460

Setting of DIP switch S1/6:

Power rating

Motor type

MOVIMOT

inverter MM..D-503-00

Motor in

connection

Motor in

connection

S1/6 = OFF

S1/6 = ON

S1/6 = OFF

S1/6 = ON

0.25

63M4/..

71MS4/..

–

D..

0.37

71MS4/..

71S4/..

71M4/..

D..

0.55

71M4/..

80MK4/..

D..

0.75

80MK4/..

80S4/..

80M4/..

90M4/..

DRN80M4/..

D..

1.1

80M4/..

90M4/..

90L4/..

90S4/..

D..

1.5

90S4/..

90M4/..

90L4/..

D..

2.2

90L4/..

100L4/..

112M4/..

100L4/..

D..

3.7

100LS4/..

100M4/..

100LC4/..

132S4/..

100L4/..

D..

–

4.0

100L4/..

100LC4/..

132S4/..

112M4/..

D..

–

27792307/EN – 07/2022

Summary of Contents for MM 03D-233-00

Page 1: ...27792307_0722 Drive Technology Drive Automation System Integration Services Compact Operating Instructions Decentralized Drive Systems MOVIMOT MM D with AS Interface Edition 07 2022 27792307 EN...

Page 2: ...SEW EURODRIVE Driving the world...

Page 3: ...ion notes 18 4 2 Tools required 18 4 3 Installation requirements 18 4 4 Installation of MOVIMOT gearmotor 19 4 5 Mounting MOVIMOT inverter close to the motor 21 4 6 Tightening torques 22 5 Electrical...

Page 4: ...n of the DIP switches S1 47 6 6 Description of the DIP switches S2 53 6 7 Startup procedure 56 6 8 Supplementary notes for installation close to the motor 63 7 Service 66 7 1 Status and error display...

Page 5: ...n from SEW EURODRIVE is available for download in PDF format from the SEW EURODRIVE website www sew eurodrive com 1 2 Structure of the safety notes 1 2 1 Meaning of signal words The following table sh...

Page 6: ...f embedded safety notes Embedded safety notes are directly integrated into the instructions just before the de scription of the dangerous action This is the formal structure of an embedded safety note...

Page 7: ...e persons who work on the product pay attention to the following regula tions conditions documentation and information National and regional safety and accident prevention regulations Warning and safe...

Page 8: ...the persons to carry out the required activities and work steps safely and in accordance with regulations 2 4 Designated use The product is intended for installation in electrical plants or machines...

Page 9: ...eight of the motor without gear unit Tighten installed lifting eyebolts Mounted gear units have separate suspension attachments which must be used according to the gear unit operating instructions whe...

Page 10: ...8 1 Required preventive measure Make sure that the product is correctly attached to the ground connection 2 8 2 Voltage test To ensure the insulation is in order perform voltage tests for the drives a...

Page 11: ...off time 1 minute Observe the corresponding information signs on the product The fact that the operation LED and other display elements are no longer illuminated does not indicate that the product has...

Page 12: ...nverter operation 3 IEC60034 Number of phases and applied rated and power standards 3 kW 1 5 S1 Rated power of the drive unit operating mode according to EN 60034 1 r min 1400 73 Rated speed of the dr...

Page 13: ...type designation of the MOVIMOT drive RF47 DRN90L4BE2 MM15 MO AVSK RF Gear unit series 47 Gear unit size DRN Motor series DR2S DRS DRN 90L Motor size 4 Number of motor poles BE2 Additional motor featu...

Page 14: ...00 18215033 Ausgang Output U I 3x380 500V AC T f 3 5A AC 50 60Hz 30 40 C Status 19 A 15 10 10 S P Motor 1 5kW 2HP 1757110 U I 3x0V Uin f 4A AC 2 120Hz 03 22 1030 IE2 2 1 S 2 8 kVA 1 36028798976891275...

Page 15: ...MOVIMOT inverter provides information about the inverter type 2 inverter part number 3 and unit power 4 2 4 3 1 1 min 9007199712657547 3 2 4 AS Interface option nameplate The following figure shows an...

Page 16: ...al nameplate The following figure provides an example of a general nameplate of the MOVIMOT inverter for mounting close to the motor Input Input Output to next Field Distributor Output to drive 3x200...

Page 17: ...ture The year of manufacture is part of the serial number which is indicated on the system nameplate 01 1234567890 0001 21 Sales Organiza tion Order number 10 digit Sequence number of the quantity 4 d...

Page 18: ...ly before you start working on the unit and secure it against unintentional reconnection to the voltage supply Secure the output shaft against rotation Wait for at least 1 minute before removing the M...

Page 19: ...sive atmospheres Oils Acids Gases Vapors Radiation etc When the drive is installed in abrasive ambient conditions protect the output end oil seals against wear 4 4 Installation of MOVIMOT gearmotor In...

Page 20: ...cover to prevent objects or fluids from entering motors in ver tical mounting positions Ensure sufficient clearance around the unit to allow for adequate cooling air sup ply Ensure that exhaust air w...

Page 21: ...r close to the motor Mounting MOVIMOT inverter close to the motor The following figure shows the mounting dimensions for mounting the MOVIMOT in verter close to the motor A B M6 M6 9007199713018763 Si...

Page 22: ...posite sequence 9007199713318923 4 6 2 Screw plugs Tighten the screw plugs of potentiometer f1 and connection X50 with 2 5 Nm 9007199713311371 4 6 3 Cable glands Observe the manufacturer s specificat...

Page 23: ...4 6 5 Modular connection box Tighten the retaining screws of the connection box on the mounting plate to 3 3 Nm 322786187 4 6 6 Tightening torques for terminals Use the following tightening torques fo...

Page 24: ...y of the MOVIMOT inverter must correspond to the data for the power supply system Install safety features F11 F12 F13 for line fuses at the beginning of the power supply cable behind the supply bus ju...

Page 25: ...t least 8 mm 24 V AUX PWR terminals Adhere to the permitted cable cross sections for installation 24 V AUX PWR terminal 24V for MLK30A MLK31A Cable cross section 0 2 mm2 2 5 mm2 INFORMATION MOVIMOT wi...

Page 26: ...end of the product If the use of a residual current device is not mandatory according to the standards SEW EURODRIVE recommends not using a residual current device 5 2 4 Line contactor NOTICE Damage t...

Page 27: ...for all cross sections Assembly with solid connecting wire Permitted for cross sections up to max 2 5 mm2 1 M5 9007199577775243 2 5 mm M5 9007199577779339 1 Forked cable lug suitable for M5 PE screws...

Page 28: ...oltages of 200 240 V or 380 500 V can also be oper ated at an altitude of 1000 3800 m above sea level Therefore observe the following basic conditions At heights above 1000 m above sea level the nomin...

Page 29: ...inverse time circuit breakers For 500 V systems Suitable for group installation on a circuit capable of delivering not more than 18 000 rms symmetrical amperes when protected by 25 A maximum nonsemic...

Page 30: ...higher than 40 C the output current should be derated 3 0 per C between 40 C and 60 C respectively 55 C Z 9 only Only use certified units with a limited output voltage Vmax DC 30 V and limited output...

Page 31: ...terface AS Interface 24 V 1 YE 8 9 24V X5 2 X5 1 X6 1 2 X6 3 4 X6 6 X6 5 V0 V024 DI2 DI3 X02 36028798139859083 AVSK plug connector 1 X02 M12 plug connector male yellow 1 AS Interface AS Interface data...

Page 32: ...4 2 DI2 1 2 3 BK YE BK V0 X02 X03 X01 X02 X03 X01 36028798141969035 AZSK plug connector 1 X01 M12 plug connector male black 1 24 V 24 V supply AUX PWR 2 N C Not connected 3 0 V Reference potential AU...

Page 33: ...01 M12 plug connector male black 1 24 V 24 V supply AUX PWR 2 N C Not connected 3 0 V Reference potential AUX PWR 4 N C Not connected 2 X03 M12 plug connector female black 1 VO24 24 V voltage supply f...

Page 34: ...45035998028123659 AZZK plug connector 1 X03 M12 plug connector female black 1 VO24 24 V voltage supply for sensors 2 N C Not connected 3 V0 0 V reference potential for sensors 4 DI3 DI3 sensor input 5...

Page 35: ...K plug connector 1 X01 M12 plug connector female black 1 VO24 24 V voltage supply for sensors 2 N C Not connected 3 V0 0 V reference potential for sensors 4 DI2 DI2 sensor input 5 PE PE 2 X03 M12 plug...

Page 36: ...VO24 3 1 4 2 DI2 1 2 3 BK BK BK V0 X02 X03 X01 X02 X03 X01 18014414036691211 AZFK plug connector 1 X01 M12 plug connector male black 1 24 V 24 V supply AUX PWR 2 N C Not connected 3 0 V Reference pote...

Page 37: ...MOT inverter and the motor 5 9 1 Implementing the motor protection The implementation of the motor protection and the possible motor plug connectors depend on the selected connection option Connection...

Page 38: ...A RO A APGX APGX APG4 Part number DR 71 DR 100 01867423 Part number DR 112 DR 132 18116620 AC motors with cable gland Part number 05930766 AC motors with ASB4 plug connector Part number 05932785 W Pa...

Page 39: ...MOVIMOT inverter Connection cable Drive MM P2 A Part number 08184380 AC motors with cable gland Part number 08187843 W Part number 08165262 m AC motors with ISU4 plug connector size DR 63 Part number...

Page 40: ...DR motor Wire color hybrid cable designation U1 Black U1 V1 Black V1 W1 Black W1 4a Red 13 3a White 14 5a Blue 15 1b Black 1 2b Black 2 PE connection Green yellow shield end inner shield The following...

Page 41: ...the MOVIMOT drive If a screw plug is not screwed into the diagnostic interface you must ensure that no moisture or dust can penetrate the MOVIMOT drive WARNING Risk of burns due to hot surfaces of the...

Page 42: ...LS MotionStudio software or the DGB keypad to adjust the parameters to the application The startup in Expert mode depends on the AS Interface option of the MOVIMOT drive For startup observe the follow...

Page 43: ...ct the inverter from the power Observe the minimum switch off time after disconnection from the supply system 1 minute WARNING Device malfunction due to incorrect device setting Severe or fatal injuri...

Page 44: ...gs of the f1 setpoint potenti ometer or the X50 diagnostic interface are installed incorrectly or not at all Damage to the MOVIMOT inverter After setting the setpoint make sure the screw plug of the s...

Page 45: ...s MOVIMOT MM D with AS Interface 45 6 4 3 Switch t1 Use switch t1 to set the acceleration of the MOVIMOT drive The ramp time is based on a setpoint step change of 1500 min 1 50 Hz 3 4 5 6 7 8 Switch t...

Page 46: ...for setting the DIP switches must not exceed 5 N S2 S2 S1 9007199881389579 DIP switch S1 S1 1 2 3 4 5 6 7 8 Meaning Binary coding RS485 unit address Motor protection Motor performance level PWM frequ...

Page 47: ...DI2 is no longer available for connecting ex ternal sensors 6 5 3 DIP switch S1 6 Lower motor power rating When activated the DIP switch S1 6 allows the MOVIMOT inverter to be as signed to a motor wi...

Page 48: ...g of DIP switch S1 6 Power rating Motor type MOVIMOT inverter MM D 503 00 Motor in W connection Motor in m connection kW S1 6 OFF S1 6 ON S1 6 OFF S1 6 ON 0 25 DR2S63M4 DR63L4 DRE80S4 DRN71MS4 MM03D M...

Page 49: ...1819 266 460 60 Setting of DIP switch S1 6 Power rating Motor type MOVIMOT inverter MM D 503 00 Motor in W connection Motor in m connection kW S1 6 OFF S1 6 ON S1 6 OFF S1 6 ON 0 25 DR2S63M4 DRN71MS4...

Page 50: ...380 400 266 460 60 DRN 50 60 Purple white striped 28249747 220 230 50 380 400 266 460 60 Setting of DIP switch S1 6 Power rating Motor type MOVIMOT MM D 503 00 inverter kW Motor in W connection Motor...

Page 51: ...60 DRN 380 60 Red white striped 28240227 220 380 60 Setting of DIP switch S1 6 Power rating Motor type MOVIMOT inverter MM D 503 00 Motor in W connection Motor in m connection kW S1 6 OFF S1 6 ON S1 6...

Page 52: ...DRU71MJ4 MM03D MM05D MM05D MM07D 0 55 DRU80SJ4 MM05D MM07D MM07D MM11D 0 75 DRU80MJ4 MM07D MM11D MM11D MM15D 1 1 DRU90MJ4 MM11D MM15D MM15D MM22D 1 5 DRU90LJ4 MM15D MM22D MM22D MM30D 2 2 DRU100MJ4 MM2...

Page 53: ...MJ4 DRU80SJ4 BE1 BE05 DRP90M4 DRU80MJ4 BE1 BE2 DRS80M4 DRE90M4 DRP90L4 DR2S80M4 DRN90S4 DRE80M4 DRN90S4 DRE80SJ4 DRU90MJ4 BE2 BE1 DRS90M4 DRE90L4 DR2S90S4 DRN90L4 DRE90M4 DRN90L4 DRE80MJ4 BE2 BE1 DRP1...

Page 54: ...not en abled No unit error Brake applied 0 0 1 1 Unit not en abled No unit error Brake released for manual movement All states possible Unit not en abled Device fault Brake applied In order to be able...

Page 55: ...e MOVIMOT inverter trips the speed monitoring fault The status LED of the MOVIMOT inverter signals the error by slowly flashing red error code 08 This error only occurs when the current limit has been...

Page 56: ...on 4 Set the type of 24 V supply via the switch S5 2 59 5 Set DIP switches S1 1 S1 4 as follows 1 ON 6 7 8 5 4 3 2 1 ON 2 9007199592524939 6 Set the first speed at the setpoint potentiometer f1 active...

Page 57: ...option are set to address 0 by default You have the following options for assigning the AS Interface address of the MOVIMOT drive with AS Interface option MLK3 A address 1 31 Addresses are assigned a...

Page 58: ...connector on MOVIMOT see the following figure 4 2 1 3 1 2 3 4 AS Interface 0V24 1 AS Interface 24V 1 1127256715 1 Do not connect pin 2 and 4 for the address assignment NOTICE The hand held programming...

Page 59: ...witch S5 1 is located on the connection board 1 1 18014399700786699 Size 1 Size 2 1 Switch S5 Use switch S5 to set the type of 24 V supply 24 V voltage supply Switch S5 1 0 1 S5 MOVIMOT and sensor sup...

Page 60: ...1 In the event of an edge change 0 1 only effective in case of an error INFORMATION To enable the drive AS Interface bit DO3 Reset controller enable must be set 6 7 4 MOVIMOT data AS Interface master...

Page 61: ...by the scaling The following table lists the possible setpoint frequencies for setpoint potentiometer f1 100 Hz 3000 min 1 and f1 50 Hz 1500 min 1 Parameter bits Factor Setpoint frequency Hz P3 P2 P1...

Page 62: ...p CCW opera tion stop Inverter off 0 0 x x x Flashing yellow Inverter off 1 0 x x x Yellow Stop no supply system 0 1 x x x Flashing yellow Stop 1 1 x 0 0 Yellow CW rotation with f1 1 1 0 1 0 Green CCW...

Page 63: ...For brakemotors Do not install brake rectifiers inside the terminal box of the motor 6 8 2 Motor with Option MI Make sure a drive ID module suitable for the energy efficiency class of the motor is pl...

Page 64: ...ose to the motor input DI2 is no longer available for connecting ex ternal sensors 6 8 5 Motor protection INFORMATION This chapter only applies to the following designs MM AZSK MM AND3 AZSK MM AZZK MM...

Page 65: ...esistor must be connected to the MOVIMOT BW1 BW2 X1 13 X1 14 X1 15 For brakemotors without BEM option no braking resistor may be connected to the MOVIMOT For brakemotors with BEM option and external b...

Page 66: ...ctions MOVIMOT MM D with AS Interface 66 7 Service 7 1 Status and error display The following figure shows the positions of the status and AS Interface LEDs on the MOVIMOT drive 2 1 9007200399453707 1...

Page 67: ...tion is OK Communication established Red Steady light Not ready Communication is interrupted or slave address set to 0 MLK31A LED Color State Meaning Operating state Possible cause Off Not ready Suppl...

Page 68: ...t manual mode without unit en able 24 V power supply and line voltage OK Stop manual mode to activate automatic mode Ready for opera tion Prioritized fixed setpoint control Terminals R and L are suppl...

Page 69: ...shing pause Fault 01 Overcurrent in output stage Fault 11 Overtemperature in output stage Red 4x flashing pause Fault 84 Motor overload Red 5x flashing pause Fault 4 Brake chopper fault Fault 89 Brake...

Page 70: ...ables and line voltage for interruption 24 V supply not present motor stops without error code 24 V supply voltage not present Check 24 V supply voltage for interruption Check 24 V supply voltage Perm...

Page 71: ...d deviation due to operation at the current limit Reduce the load on the drive Reset the fault1 09 Startup Improper drive ID module for MOVIMOT with 230 V supply For MOVIMOT with 230 V supply not all...

Page 72: ...ion has been re established Check the number of slaves connected to the RS485 master If the timeout interval of the MOVIMOT inverter is set to 1 s you can con nect a maximum of 8 MOVIMOT inverters sla...

Page 73: ...s signaled just after the first enable signal Check the combination of motor and MOVIMOT inverter Reset the fault1 The temperature monitor ing in the motor TH wind ing thermostat has tripped when usin...

Page 74: ...he DBG keypad or the MOVITOOLS MotionStudio software Switching the 24 V voltage supply off and on during the copying process Before acknowledging the error load the fac tory setting or the complete da...

Page 75: ...r as well and pull it out carefully Insert this drive ID module into the new MOVIMOT inverter Make sure that the drive ID module locks in place 6 Place the new MOVIMOT inverter onto the connection box...

Page 76: ...ials are hazardous to health and the environment These materials must be collected and disposed of separately Oil and grease Collect used oil and grease separately according to type Ensure that the us...

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Page 80: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG Ernst Blickle Str 42 76646 BRUCHSAL GERMANY Tel 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com...

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