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SEW-Eurodrive EDR200 Operating Instructions Manual Download Page 219

10

Malfunctions

Brake malfunctions

Operating Instructions – EDR..71 – 315, EDRN63 – 315

219

10.3

Brake malfunctions

Fault

Possible cause

Measure

Brake does not re-
lease

Incorrect voltage on brake control
unit

Apply the correct voltage; brake voltage specified
on the nameplate

Brake control unit failed

Install a new brake control, check resistance and
insulation of the brake coils (see "Resistance"
chapter for resistance values)

Check switchgear, replace if necessary

Max. permitted working air gap ex-
ceeded because brake lining worn
down

Measure and set working air gap.

If the brake disk is too thin, replace the brake disk.

Voltage drop along supply cable >
10%

Provide correct connection voltage: brake voltage
specifications on the nameplate. Check the cable
cross section of the brake cable; increase cross
section if necessary

Inadequate cooling, brake over-
heats

Provide for cooling air supply or clear cooling air
passages, check air filter, clean or replace if ne-
cessary.

Brake coil has interturn fault or
short circuit to frame

Check resistance and insulation of the brake coils
(see "Resistance" chapter for resistance values);

Replace complete brake and brake control (spe-
cialist workshop),

Check switchgear, replace if necessary

Rectifier defective

Replace rectifier and brake coil; it may be more
economical to replace the complete brake

Brake does not
brake

Working air gap not correct

Measure and set working air gap.

If the brake disk is too thin, replace the brake disk.

Brake lining worn down

Replace entire brake disk.

Incorrect braking torque

Check the project planning and change the brak-
ing torque if needed; see chapter "Technical Data"
> "Work done, working air gap, braking torques"

•

by changing the type and number of brake
springs.

•

by selecting a different brake

Working air gap so large that set-
ting nuts for the manual brake re-
lease come into contact

Set the working air gap.

Manual brake release device not
set correctly

Set the adjusting nuts for the manual brake re-
lease correctly

Brake locked by manual brake re-
lease HF

Loosen the set screw, remove if needed.

Brake is applied
with time lag

Brake is switched only on AC
voltage side

Switch both, the DC and AC voltage sides; ob-
serve wiring diagram

25896334/EN – 06/2019

Summary of Contents for EDR200

Page 1: ... 25896334_0619 Drive Technology Drive Automation System Integration Services Operating Instructions Explosion Proof AC Motors EDR 71 315 EDRN63 315 ATEX Edition 06 2019 25896334 EN ...

Page 2: ...SEW EURODRIVE Driving the world ...

Page 3: ...cture of EDR 160 180 EDRN132M 180 motors 18 3 4 Basic structure of EDR 200 225 EDRN200 225 motors 19 3 5 Basic structure of EDR 250 280 EDRN250 280 motors 20 3 6 Basic structure of EDR 315 EDRN315 motors 21 3 7 Nameplate 22 3 8 Motor type designations 26 3 9 Designs and options 27 3 10 Functional safety 30 4 Mechanical installation 31 4 1 Before you start 31 4 2 Preliminary work after longer perio...

Page 4: ... of category 3 motors on inverters 104 6 6 Typical application 110 6 7 Special application 114 6 8 Group drive 124 7 Startup 125 7 1 General information 125 7 2 Before startup 125 7 3 Parameter setting Frequency inverters for category 2 motors 126 7 4 Parameter setting Frequency inverters for category 3 motors 131 7 5 Motors with backstop RS 133 8 Inspection maintenance 134 8 1 General information...

Page 5: ...s when operated with a frequency inverter 220 10 5 Customer service 220 10 6 Disposal 220 11 Appendix 221 11 1 Wiring diagrams 221 11 2 ES7 AS7 EG7 AG7 encoders 232 11 3 Terminal strips 1 and 2 233 11 4 Operation and maintenance instructions for forced cooling fan VE with part number group 1379 234 11 5 Operation and maintenance instructions for forced cooling fan VE with part number groups 2097 a...

Page 6: ...s The following table shows the graduation and meaning of the signal words for safety notes Signal word Meaning Consequences if disregarded DANGER Imminent hazard Severe or fatal injuries WARNING Possible dangerous situation Severe or fatal injuries CAUTION Possible dangerous situation Minor injuries NOTICE Possible damage to property Damage to the product or its en vironment INFORMATION ON EXPLO ...

Page 7: ...d into the instructions just before the de scription of the dangerous action This is the formal structure of an embedded safety note SIGNAL WORD Type and source of hazard Possible consequence s if disregar ded Measure s to prevent the hazard 1 3 Rights to claim under limited warranty Read the information in this documentation This is essential for fault free operation and fulfillment of any rights...

Page 8: ...ice 2019 SEW EURODRIVE All rights reserved Unauthorized reproduction modifica tion distribution or any other use of the whole or any part of this documentation is strictly prohibited 1 6 Other applicable documentation Observe the corresponding documentation for all further components 25896334 EN 06 2019 ...

Page 9: ...must ensure that all of the work listed in the following is carried out only by qualified specialists Setup and installation Installation and connection Startup Maintenance and repairs Shutdown Disassembly Ensure that the persons who work on the product pay attention to the following regula tions conditions documentation and information National and regional safety and accident prevention regulati...

Page 10: ... installation startup troubleshooting and maintenance of the product who possess the following qualifications Qualification in the electrotechnical area in accordance with the national regula tions Familiarity with this documentation Additional qualifi cation In addition to that these persons must be familiar with the valid safety regulations and laws as well as with the requirements of the standa...

Page 11: ...lifting eyebolts are designed to carry only the weight of the motor without gear unit Tighten installed lifting eyebolts Mounted gear units have separate suspension attachments which must be used according to the gear unit operating instructions when lifting the gearmotor Do not mount any additional loads The installed lifting eyebolts are in accordance with DIN 580 Observe the loads and regulatio...

Page 12: ... must be equipped with a cover to prevent foreign objects from falling into the fan Ensure that ventilation o penings are not obstructed and that used air cannot be drawn in again straight away The same applies to air from adjacent units See also the information in chapter Mechanical installation 2 31 2 6 1 Restrictions of use The following applications are prohibited unless the device is explicit...

Page 13: ...tions for low voltage equip ment it is also necessary to comply with the special regulations for setting up elec trical machinery in potentially explosive atmospheres operating safety regulations in Germany EN 60079 14 and system specific regulations Observe the wiring information and differing data on the nameplate as well as the provided wiring diagram The connection must be a permanently safe e...

Page 14: ...2 Safety notes Electric work Operating Instructions EDR 71 315 EDRN63 315 14 Observe the notes in chapter Electrical installation 25896334 EN 06 2019 ...

Page 15: ...DRIVE if necessary Ensure that the terminal box is closed and screwed down before applying the supply voltage Additional preventive measures may be required for applications with increased haz ard potential Be sure to check the effectiveness of the protection devices after every modification Mechanical blocking or internal protective functions of the product can cause a motor standstill Eliminatin...

Page 16: ...113 Pan head screw 216 Hex nut 3 Key 36 Fan 114 Tooth lock washer 230 Hex nut 7 Flanged endshield 41 Equalizing ring 116 Retaining clip 392 Gasket 9 Screw plug 42 B side endshield 117 Hex head screw 452 Terminal strip 10 Retaining ring 44 Deep groove ball bearing 120 Support plate 454 Retaining plate 11 Deep groove ball bearing 90 Bed plate 123 Hex head screw 705 Canopy 12 Retaining ring 91 Hex nu...

Page 17: ...side endshield 117 Hex head screw 148 Retaining clip 7 Flanged endshield 44 Deep groove ball bearing 118 Lock washer 262 Terminal 9 Screw plug 90 Bed plate 119 Pan head screw 392 Gasket 10 Retaining ring 91 Hex nut 122 Tooth lock washer 452 Terminal strip 11 Deep groove ball bearing 93 Countersunk screw 123 Hex head screw 454 Support rail 12 Retaining ring 100 Hex nut 124 Tooth lock washer 616 Ret...

Page 18: ...Key 32 Retaining ring 108 Nameplate 134 Screw plug 7 Flange 35 Fan guard 109 Grooved pin 139 Hex head screw 9 Screw plug 36 Fan 111 Seal for lower part 140 Washer 10 Retaining ring 41 Cup spring 112 Terminal box lower part 390 O ring 11 Deep groove ball bearing 42 Rear endshield 116 Serrated lock washer 219 Hex nut 12 Retaining ring 44 Deep groove ball bearing 117 Stud 705 Canopy 14 Washer 90 Foot...

Page 19: ...oved pin 132 Terminal box cover 7 Flange 36 Fan 111 Seal for lower part 134 Screw plug 9 Screw plug 40 Retaining ring 112 Terminal box lower part 139 Hex head screw 11 Deep groove ball bearing 42 Rear endshield 116 Serrated lock washer 140 Washer 15 Cap screw 43 Supporting ring 117 Stud 390 O ring 16 Stator 44 Deep groove ball bearing 118 Washer 219 Hex nut 19 Cap screw 90 Foot 119 Cap screw 705 C...

Page 20: ...shield 114 Tooth lock washer 143 Adapter plate 9 Screw plug 43 Supporting ring 1213 Kit 1 144 Cap screw 11 Deep groove ball bearing 44 Deep groove ball bearing 116 Serrated lock washer 159 Connection piece 15 Cap screw 90 Foot 117 Stud 160 Connection piece seal 16 Stator 93 Washer 118 Washer 161 Hex head screw 19 Cap screw 94 Cap screw 119 Cap screw 162 Tooth lock washer 21 Oil seal flange 100 Hex...

Page 21: ...ection piece 9 Screw plug 43 Supporting ring 116 Serrated lock washer 160 Connection piece seal 11 Deep groove ball bearing 44 Deep groove ball bearing 117 Stud 161 Hex head screw 15 Cap screw 90 Foot 118 Washer 162 Tooth lock washer 16 Stator 93 Washer 119 Cap screw 219 Hex nut 19 Cap screw 94 Cap screw 122 Tooth lock washer 250 Oil seal 21 Oil seal flange 100 Hex nut 123 Hex head screw 604 Lubri...

Page 22: ...3 9 tE s 60 IP 65 0102 1 3 4 5 6 2 7 8 1 3 4 5 6 2 7 8 9007212378182283 Line Information 1 Manufacturer address Explosion protection mark CE mark The marks 2 25 on the upper edge of the nameplate are only present when the motor has been certified accordingly or when it includes the relevant components 2 Type designation Number of the approval authority 3 Serial number EU type examination certifica...

Page 23: ...ipment category 2 D For areas where dust may create potentially explosive atmospheres Ex tb Protection type IIIC Dust group T120 C Surface temperature dust Db EPL Equipment Protection Level 7 Mounting position Degree of protection according to IEC EN 60034 5 Thermal class Number of phases and underlying rating and performance standards IEC EN 60034X and or equivalent national standard Zone A Secti...

Page 24: ... 590 200 1 04 2 5 75 2110 346 1 80 2 6 50 1370 400 1 01 2 5 87 2110 400 1 20 1 4 A B E C D 1 3 4 2 9007212378184715 Line Information 1 System voltage line voltage of the frequency inverter 2 Voltage Mode Flux Control Voltage controlled control mode of the frequency inverter and connection type 3 EU type examination certificate for frequency inverter operation 4 Maximum permitted peak current e g w...

Page 25: ...0 C The used cables must be selected regarding their temperature re sistance according to standard requirements and operating conditions Special indication X If the special indication X appears after the certification number on the type examina tion certificate this indicates the certificate contains special conditions for safe appli cation of the motors For motors in category 2 inverter operation...

Page 26: ...d length 4 Number of poles BE11 Brake HR Manual brake release FF Output option 3GD Explosion protection design KCC Alternative connections TF Thermal motor protection AL Aluminum fan 3 8 1 Designation of the motors EDRS Explosion proof AC motor standard efficiency IE1 EDRE Explosion proof AC motor high efficiency IE2 EDRN Explosion proof AC motor premium efficiency IE3 63 315 Sizes 63 71 80 90 100...

Page 27: ...table shows possible output designs Designation Design Option FI 2G 2D 2GD 3G 3D 3GD IEC foot mounted motor F A F B Universal foot mounted motor FG 7 series integral motor as stand alone motor FF IEC flange mounted motor with bore FT IEC flange mounted motor with threads FL General flange mounted motor other than IEC FM 7 series integral motor with IEC feet FE IEC flange mounted motor with bore an...

Page 28: ... EH7C Add on speed sensor with HTL interface EV7C Add on speed sensor ES7S with HTL and interface spread shaft via mounting adapter for third party encoders AS7W AG7W Add on absolute encoder with RS485 interface multi turn AV7W Add on absolute encoder AS7W with RS485 interface multi turn spread shaft via mounting adapter for third party en coders AS7Y AG7Y AH7Y Add on absolute encoder with SSI int...

Page 29: ... with rolling bearing NIB Insulated bearing B side 3 9 8 Ventilation The following table shows possible ventilation variants Designation Design Option VE 3G 3D 3GD Forced cooling fan AL 2D 2GD 3D 3GD Metal fan None 2G 3G Standard fan plastic C 2G 2D 2GD 3G 3D 3GD Canopy for fan guard 3 9 9 Other additional features The following table shows additional features Designation Design Option 2W 2G 2D 2G...

Page 30: ...go Available functionally safe motor option Decentralized in verters Safety brake Safety encoder 01 X 02 X 04 X 07 X X 11 X X If the FS logo e g with the code FS 11 is present on the motor nameplate the com bination of safety encoder and safety brake is available for the motor If an FS logo is available adhere to the information specified in the corresponding documentation If the drive bears the F...

Page 31: ...uirements have been met Ambient temperature according to the nameplate Note that you can also limit the temperature range of the gear unit see gear unit operating instructions Any differing specifications on the nameplate must be observed No oils acids gases vapors dusts radiations etc Max installation altitude 1000 m above sea level Observe the section Designated use in chapter 2 Note the restric...

Page 32: ...d grease service life If the drives are stored for longer than a year the service life of the bearing grease is reduced due to aging and de oiling of the lubricant Check the condition and usability of the rolling bearings Replace any damaged rolling bearing Reduced grease quantity If motors are stored for longer than 5 years regrease them according to the spe cifications on the motor nameplate usi...

Page 33: ...tion resistance see following figure varies greatly depending on the tem perature If the measured resistance is within the range of the limit characteristic curve depend ing on the ambient temperature the insulation resistance is sufficient If the value is below the limit characteristic curve dry the motor 100 10 1 0 1 0 20 40 60 80 C MΩ 18014398682805003 25896334 EN 06 2019 ...

Page 34: ...ulation resistance is exceeded Dry the motor with an isolation transformer 1 Connect the windings in series 2 Auxiliary AC voltage supply max 10 of the nominal voltage with max 20 of the rated current Connect the windings in series R13 wiring diagram 1 2336250251 1 Transformer Connect the windings in series Wiring diagram C13 1 3955447819 1 Transformer Connect the windings in series Wiring diagram...

Page 35: ... rigid support structure Make sure the customer s counter bearing is unobstructed and can move freely Align the motor and the driven machine carefully in order to prevent the output shaft from being exposed to unacceptable strain Observe the permitted overhung and axial forces Do not jolt or hammer the shaft end Balance components for subsequent mounting on the shaft with a half key motor shafts a...

Page 36: ...4 Mounting the motor with aluminum feet To mount motors with a foot made of aluminum you have to use washers with an outer diameter that is at least twice the screw diameter e g DIN EN ISO 7090 Use bolts of strength class 8 8 up to max 10 9 Tightening torque according to VDI 2230 1 Motors Maximum permitted screw lengths EDRN63 71 M6 25 EDRN80 90 M10 25 EDRN100 132S M10 25 4 3 5 Installation in dam...

Page 37: ...the input elements Drive components that are installed on the motor shaft end e g pinions must be warmed up prior to assembly in order to prevent damage e g to the encoder of stand alone motors WARNING Unsecured key skidding out of the keyway Severe or fatal injuries due to flying parts Only operate the motor with attached customer output element e g gear unit or with a suitably secured key WARNIN...

Page 38: ... mounting adapter the adapter A and the coupling B E are enclosed with the motor and are to be assembled by the cus tomer The following figure shows how to assemble the coupling and the adapter 361 170 269 212 225 251 232 D D 220 22 E 226 C B A E C B A 9007202887904779 22 Screw 361 Safety cover 170 Forced cooling fan guard 269 Grommet 212 Fan guard with encoder mount A Adapters 220 Encoder B Retai...

Page 39: ...he pin of the encoder 220 5 Tighten the central retaining screw B 6 For XV2A XV3A XV4A Mount the intermediate flange 225 using the screws 226 7 Plug the encoder 220 with adapter A onto the coupling D 8 Tighten the retaining screw E 9 For XV1A XV2A Re install the retaining screws 232 with conical spring wash ers 10 For XV3A XV4A Installed by the customer via bores in the encoder plate Motor Screw T...

Page 40: ...ple of how the coupling is installed A 1458 233 225 226 220 251 232 269 34 33 361 35 22 1459 1460 1461 1462 1489 1498 1497 1496 18014406225445899 22 Screw 361 Safety cover normal long 33 Washer 1458 Screw 34 Screw 1459 Cage nut 35 Fan guard 1460 Serrated lock washer 220 Encoder 1461 Washer 225 Intermediate flange optional 1462 Screw 226 Screw 1489 Ground strap 232 Screws V1A V2A 1496 Serrated lock...

Page 41: ... 7 Plug the encoder 220 into the coupling 233 8 To secure the eccentric disks 251 insert the screws 232 9 For XV1A XV2A Tighten the screws 232 while turning the eccentric disks 251 in clockwise direction into the groove of the encoder 220 10 Tighten the screw of the coupling 233 11 Insert the encoder cable into the cable grommet 269 12 Insert the cable grommet 269 into the recess of the safety cov...

Page 42: ...71 132S 117 6 5 EDR 160 EDRN132M L 27 3 EDR 180 225 aluminum EDRN180 225 aluminum 27 3 EDR 180 225 gray cast iron EDRN180 225 gray cast iron 50 EDE 250 315 EDRN250 315 85 EDR 71 132 EDRN71 132S 119 5 EDR 160 225 EDRN132M 225 27 3 EDR 250 315 EDNR250 315 54 EDR 71 132 EDRN63 132S 123 4 EDR 160 EDRN132M L 11 3 EDR 180 225 aluminum EDRN180 225 aluminum 11 3 EDR 180 225 gray cast iron EDRN180 225 gray...

Page 43: ...grounding inside 119 Terminal box retaining screws lock washers 4 x each 123 Terminal box cover retaining screws lock washers 4 x each 131 Gasket 137 Screw for option terminal rectifier 139 Hex head screw for grounding outside b Terminal strip 1 with screws and nuts a Terminal strip 2 retaining plate 452 Power terminal 629 632 Screw Proceed as follows to turn the terminal box 1 Loosen the screws 1...

Page 44: ... is positioned correctly 111 10 Attach the terminal box lower part 11 Place the washers under the screws 119 and tighten the screws 119 of the lower part of the terminal box with the respective tightening torque 12 Refer to chapter Appendix 2 221 for the arrangement of the auxiliary termin als 13 Secure terminal b with screws 629 632 14 Make sure that the gasket is positioned correctly 131 15 Atta...

Page 45: ...111 Gasket 115 1213 Kit 1 anti twist frame 1 terminal board 4 sleeves 2 screws 2 nuts 117 Hex head screw for grounding inside 119 Terminal box retaining screws lock washers 4 x each 123 Terminal box cover retaining screws lock washers 4 x each 131 Gasket 140 Hex head screw for grounding outside 1222 Spacer bushing a Terminal strip 1 a1 Screw of option terminal rectifier a2 Flat head screw option t...

Page 46: ...x 13 Install the spacer bushings 1222 below the terminal board 14 Insert the terminal board with anti twist frame again The terminal board designa tions U1 V1 and W1 must be pointing towards the cable outputs afterwards 15 Place the washers under the screws 119 and tighten the screws 119 of the lower part of the terminal box with the respective tightening torque 16 Secure terminal b with screws 62...

Page 47: ...3 139 2 117 2 18014411760359947 2 Terminal stud nut 111 Gasket 117 Hex head screw for grounding inside 119 Terminal box retaining screws lock washers 4 x each 123 Terminal box cover retaining screws lock washers 4 x each 131 Gasket 140 Hex head screw for grounding outside 1222 Spacer bushing a Terminal strip 1 a1 Screw of option terminal rectifier b Terminal strip b1 Screw option terminal Proceed ...

Page 48: ... 10 Attach the terminal box lower part 11 Place the washers under the screws 119 and tighten the screws 119 of the lower part of the terminal box with the respective tightening torque 12 Secure terminal b with screws 629 632 13 Reconnect any removed cables according to the following table Yellow White Brown Black Red Blue W2 T4 U2 T5 V2 T6 U1 T1 V1 T2 W1 T3 14 Tighten the nuts of the terminal stud...

Page 49: ... with the require ments for preventing electrostatic charging according to EN 60079 0 WARNING Risk of explosion due to electrostatic charge and sparks caused by improper paint ing Severe or fatal injuries from explosion If the motor is repainted observe the requirements for painting to avoid electro static charge according to EN 60079 0 25896334 EN 06 2019 ...

Page 50: ...oot Remove the paint from the marked sur faces ü The tapped holes of the foot mounting surfaces are closed with set screws 1457 The contact surfaces at the feet 90 and stator 16 are painted 1 Observe the following figure when selecting the contact surfaces The figure illus trates the possible terminal box positions with reference to the retrofittable motor feet 0 270 180 9007211165643403 2 Remove ...

Page 51: ...ly a thin layer of corrosion protection to the unpainted contact surfaces 5 Remove the paint from the contact surfaces of the feet 90 6 Apply a thin layer of corrosion protection to the contact surfaces of the feet 7 Attach the feet 90 to the motor using the screws 94 and washers 93 The screws are micro encapsulated This is why you have to screw in and tighten the screws quickly 8 Apply paint or c...

Page 52: ...t the threads etc Remove the old micro encapsulation Clean the threads of the screws 94 Apply a high strength thread locker to the screw threads 94 before inserting the screws again The set screws removed from the new mounting position can be reused for the bores of the old mounting position After inserting the set screw 1457 into the open tapped holes in the stator 16 paint or corrosion protectio...

Page 53: ...t affect the brake performance The set screw is self locking This prevents it from unintended turning in or from falling out In case of BE03 brakes the set screw is stored in the grommets between the stator fins Activating the HF manual brake release with BE03 brake Proceed as follows 1 Screw in the set screw until there is no more clearance at the releasing lever 2 To release the brake manually s...

Page 54: ...etely into the thread of the releasing lever 3 To release the brake pull the hand lever in the direction away from the terminal box The correct direction of use is indicated by an arrow symbol on the fan guard or on the closing part on the fan guard opening Loosening the HR manual brake release INFORMATION The releasing procedure can be performed with usual force application do not apply too much ...

Page 55: ...s according to EN 60079 0 for selection and mounting the customer provided cover A cover for the second shaft end is not included in the delivery as standard The cover can be ordered optionally for EDR 71 280 EDRN63 280 motors If no optional cover is selected the customer must provide a protection cover to ensure a suitable touch guard The following figure shows the dimensions of the optional cove...

Page 56: ...80 BE 94 5 EDR 90 EDRN90 14 30 2 88 5 EDR 90 BE EDRN90 BE 81 EDR 100 EDRN100 14 30 2 87 5 EDR 100 BE EDRN100 BE 81 EDR 112 132 EDRN112 132S 19 40 3 5 125 EDR 112 132 BE EDRN112 132S BE 120 5 EDR 160 EDRN132M L 28 60 4 193 EDR 160 BE EDRN132M L BE 187 EDR 180 EDRN160 180 38 80 4 233 EDR 180 BE EDRN160 180 BE 236 EDR 200 225 EDRN200 225 48 110 5 230 EDR 200 225 BE EDRN200 225 BE 246 EDR 250 280 EDRN...

Page 57: ...g instruc tions in the frequency inverter operating instructions 5 2 Additional regulations The generally applicable installation regulations for low voltage electric equipment such as DIN IEC 60364 DIN EN 50110 must be complied with when setting up elec trical machinery 5 3 Wiring diagrams and terminal assignment diagrams Connect the motor as shown in the wiring connection diagrams provided with ...

Page 58: ...2 M40 M50 M63 All cable entries that are not required must be sealed off with a closing plug after com pletion of the installation in order to maintain the degree of protection A closing plug may only be replaced with another explosion proof closing plug 5 5 Equipotential bonding In accordance with EN 60079 14 the unit must be connected to an equipotential bonding system A second grounding screw i...

Page 59: ...g instructions is sued by the inverter manufacturer It is essential to observe chapter Operating modes and limit values 2 91 and the operating instructions of the frequency inverter If a drive has an earth leakage current higher than AC or DC 10 mA on a line connec tion one or more of the following requirements must be met for the protective earth system The PE must have a minimum cross section ov...

Page 60: ...n an NF grounding can be installed on the out side of the terminal box for an improved low impedance grounding in case of low fre quencies Installed as standard The option can be combined with Improving the grounding EMC HF ground ing 2 61 EDR 71 132 EDRN71 132S motors 1 9007207279069579 1 LF grounding at the terminal box EDRE160 225 EDRN132M 225 motors 1 8026938379 1 LF grounding at the terminal ...

Page 61: ...ddition to HF grounding you can connect the con ductor to the same point The HF grounding option can be ordered as follows Completely pre assembled at the factory As grounding terminal kit for customer installation part numbers listed in the fol lowing table Motors Part number of Grounding ter minal kit EDRN63 21014817 EDRS71 EDRN71 EDRE80 EDRN80 21015988 EDRE90 EDRN90 EDRE100M EDRN100LS EDRE100L ...

Page 62: ...round strap not included in the deliv ery 2 Serrated lock washer 5 Self tapping screw DIN 7500 M5 16 tightening torque 5 Nm 3 Disk ISO 7093 5 9 2 EDRS71 EDRE80 EDRN71 80 motors with HF NF grounding 1 2 3 4 3 5 8026768011 1 Use of the pre cast bore at the stator housing 4 Ground strap not included in the deliv ery 2 Serrated lock washer 5 Self tapping screw DIN 7500 M6 16 tightening torque 10 Nm 3 ...

Page 63: ... Ground strap not included in the deliv ery 2 Serrated lock washer 5 Self tapping screw DIN 7500 M6 16 tightening torque 10 Nm 3 Disk ISO 7093 5 9 4 EDRE100M EDRN100LS motors with HF LF grounding 1 2 4 3 5 3 18014402064551947 1 Use of the pre cast bore at the stator housing 4 Ground strap not included in the deliv ery 2 Serrated lock washer 5 Self tapping screw DIN 7500 M6 16 tightening torque 10 ...

Page 64: ... 1 2 4 3 5 3 9007202821668107 1 Use of the tapped holes at the terminal box 2 Serrated lock washer DIN 6798 3 Washer ISO 7089 ISO 7090 4 Ground strap not included in the delivery 5 Hex head screw ISO 4017 M8 18 with aluminum terminal boxes of EDRE160 225 EDRN132M 225 motors tightening torque 10 Nm Hex head screw ISO 4017 M10 25 with gray cast iron terminal boxes of EDRE160 225 EDRN132M 225 motors ...

Page 65: ...necessary to exclude possible interference of the switchgear using suitable wiring According to EN 60204 electrical equipment of machines motor windings must have interference suppression to pro tect the numerical or Programmable Logic Controllers As it is primarily switching oper ations that cause interference SEW EURODRIVE recommends installing protective circuit in the switching devices 2589633...

Page 66: ...able glands must be suitable for temperatures 90 C Temperatures below 20 C max 40 C require anti condensation heating In addi tion the cables and screw fittings must be selected according to the relevant tempera ture 5 11 2 Motor power depending on the installation altitude The following diagram shows the factor fH by which the motor power is reduced as a function of the installation altitude The ...

Page 67: ...explosive gases vapors or dusts However explosion proof motors may not be subjected to gases vapors or dusts that endanger operational safety for example through Corrosion Damage to the protective coating Damage to the sealing material etc Gasket selection If the motor is operated in environments with high environmental impact such as in creased ozone values the motors can be optionally equipped w...

Page 68: ...GD ec tc Can be used in zones 2 and 22 5 12 1 Temperature classes 3G and 3GD The temperature class of motor in designs 3G and 3GD is listed on the nameplate or in the declaration of conformity in the appendix 2G and 2GD The temperature class of motors in designs 2G and 2GD is listed on the nameplate or in the type examination certificate that is enclosed with each motor 5 12 2 Surface temperature ...

Page 69: ...th S1 S4 50 identification that are equipped with a PTC thermistor The PTC thermistor must be evaluated using a suitable device Observe the applicable in stallation regulations WARNING Destruction of the temperature sensor resulting in risk of explosion due to imper missible heating of the motor Fatal or serious injuries caused by explosion Do not connect a voltages 30 V The PTC thermistors comply...

Page 70: ...see the chapters Motor connection via ter minal board 2 72 and Connecting the motor via terminal strip 2 77 Tighten connections and protective earth securely Make sure that the connection cables are not cramped to prevent the cable insula tion from being damaged Adhere to the air gaps see the chapter Electrical installation Check the winding connections in the terminal box and tighten them if nece...

Page 71: ...nected differently depending on the size and elec trical design Comply with the connection type specified in the following table Motors Connection EDR 71 EDR 132 EDRN71 132S With V 500 V and I 17 A Motor connection via cage clamp With V 500 V and I 17 A Motor connection via ter minal board EDR 160 EDR 315 EDRN132M 315 Motor connection via terminal board 25896334 EN 06 2019 ...

Page 72: ...sided supply must be realized for EDR EDRN250 315 motors This applies to load currents higher than the following values M12 213 A M16 280 A Arrangement of terminal links with m connection EDR EDRN250 315 motors double sided supply U 1 U 2 V 2 V 1 W 1 W 2 1 2 3 4 6 6 T 1 T 2 T 3 T 6 T 4 T 5 9007199734852747 1 Terminal link 4 Terminal board 2 Terminal studs 6 Customer connection with divided connec ...

Page 73: ...cable lug M10 2 EDR 180 EDR 225 EDRN160 225 motors Terminal stud Tightening torque hex nut Connection by customer Design Connection type Scope of delivery small connection accessories PE terminal stud Design Ø Cross section Ø M6 3 0 Nm 6 mm2 1 Ring cable lug solid wire Enclosed in bag M8 2 M8 6 0 Nm 70 mm2 1 Ring cable lug M8 2 M12 15 5 Nm 35 mm2 95 mm2 1 Ring cable lug Preassembled M12 2 EDR 250 ...

Page 74: ...635 Customer connection with solid wire 2 1 7 4 5 3 6b 8 9 10 18014401143876491 1 Washer 6b Winding connection with solid wire U shaped 2 Serrated lock washer 7 Serrated lock washer 3 Winding connection with ring cable lug 8 Top nut 4 Bottom nut 9 Terminal studs 5 Serrated lock washer 10 Anti twist frame to secure the air gaps not with M16 terminal stud 6a Winding connection with ring cable lug e ...

Page 75: ...3 6 18014401330284043 1 Hex nut 4 Serrated lock washer 2 Washer 5 Stud 3 PE conductor with cable lug 6 Terminal box Variant 3 5 7 6 2 1 3 4 8 9007199454382091 1 External connection with ring cable lug according to DIN 46237 or DIN 46234 for example 5 Terminal link 2 Terminal stud 6 Bottom nut 3 Upper nut 7 Winding connection with ring cable lug 4 Washer 8 Serrated lock washer 25896334 EN 06 2019 ...

Page 76: ...tor connection via terminal board Operating Instructions EDR 71 315 EDRN63 315 76 Variant 4 4 5 2 2 2 3 2 4 5 1 3 1 18014399649088651 1 Terminal box 4 Lock washer 2 Terminal clip 5 Hex head screw 3 PE conductor 25896334 EN 06 2019 ...

Page 77: ... the motor via terminal strip 5 15 1 According to wiring diagram A13 with terminal strip KCC 1 Connect the motor according to the enclosed wiring diagram 2 Check the maximum cable cross section ð 2 5 mm2 rigid ð 2 5 mm2 flexible ð 1 5 mm2 flexible with conductor end sleeve 3 The stripping length must be 8 9 mm 25896334 EN 06 2019 ...

Page 78: ... enclosed wiring diagram 2 Check the maximum cable cross section ð 4 mm2 rigid ð 4 mm2 flexible ð 2 5 mm2 flexible with conductor end sleeve 3 Check the winding connections in the terminal box and tighten them if necessary 4 The stripping length must be 10 12 mm Arrangement of terminal links with W connection 18014399506064139 Arrangement of terminal links with m connection 18014399506066059 25896...

Page 79: ...5 16 1 Connecting the brake control The brake is powered by a brake control system with protection circuit For category 3D the brake control can either be installed in the motor s terminal box or in the con trol cabinet For category 3G 3GD the control must be located in the control cabinet If the motor is prepared for the brake control in the control cabinet the brake supply cables are connected t...

Page 80: ...tted Operation with AC voltage without brake control by SEW EURODRIVE with BE03 BE122 brakes Operation with DC voltage without brake control by SEW EURODRIVE with BE5 BE122 brakes Operation with third party brake control systems For an overview of available brake controls by SEW EURODRIVE and of the technical data refer to the chapter Brake control 2 196 WARNING Severe or fatal injuries Great and ...

Page 81: ... specific deviations Make sure the voltage supply is sufficiently stable by using cable cross sections and voltage sources that are dimensioned accordingly Make sure the supply voltage does not drop below 90 of the nominal value during starting This could be caused by an increased inrush current see the chapter Operating currents 2 186 When using single speed drives of category 3D with brake contr...

Page 82: ... 16 6 Brake controls with functional control input In addition to the voltage supply the optional brake controls of the BMK BMKB and BMV series offer a control input for a DC 24 V signal with which the brakes can be switched via a PLC It is a purely functional input that is not functionally safe with respect to safety tech nology Due to their operating principle fault states can occur in these dev...

Page 83: ... 16 7 Damage protection against overvoltage and short circuit To obtain protection against overvoltage damages e g due to short circuit a suffi ciently dimensioned fusing must be used at the supply cables Observe the notes on dimensioning in the catalog or contact SEW EURODRIVE 25896334 EN 06 2019 ...

Page 84: ...g diagram is missing You can obtain the valid wiring diagrams free of charge from SEW EURODRIVE The following options are used depending on the category see the following table Option Category 2 Category 3 Temperature sensor TF x x Temperature detection KY x x Temperature detection PK x x Temperature detection PT x x Forced cooling fan VE x Add on encoder x Anti condensation heating x x 25896334 E...

Page 85: ...00 Ω When using the temperature sensor for thermal monitoring the evaluation function must be activated to maintain reliable isolation of the temperature sensor circuit The thermal protection function must become active in case of overtemperature If there is a second terminal box for the temperature sensor TF this is where you must connect the temperature sensor Observe the provided wiring diagram...

Page 86: ... circuit Observe the correct connection of the KTY to ensure correct evaluation of the temperature detection Observe the polarity during connection The characteristic curve in the following figure shows the resistance curve subject to the motor temperature with a measuring current of 2 mA and correct pole connection 0 500 1000 1500 2000 2500 3000 100 50 0 50 100 150 200 250 300 350 T C R Ω 1140975...

Page 87: ...ht be damaged Avoid currents 3 mA in the circuit of the PT1000 Observe the correct connection of the PT1000 to ensure correct evaluation of the temperature detection The characteristic curve in the following figure shows the resistance curve subject to the motor temperature 0 500 1000 1500 2000 2500 3000 100 50 0 50 100 150 200 250 T C R Ω 17535480203 Technical data PT1000 Connection Black red Res...

Page 88: ... ensure correct evaluation of the temperature detection The characteristic curve in the following figure shows the resistance curve subject to the motor temperature 0 50 100 150 200 250 300 100 50 0 50 100 150 200 250 T C R Ω 1145838347 Technical data PT100 Connection Red white Resistance at 20 25 C per PT100 107 8 Ω R 109 7 Ω Test current 3 mA 5 17 5 Forced cooling fan VE Motors can be equipped w...

Page 89: ...79xx08 EG7C EDR 160 280 EDRN132M 280 Incremental Shaft centered 4 75 30 HTL TTL RS422 68179xx08 AG7W EDR 160 280 EDRN132M 280 Absolute value Shaft centered 7 30 1 Vpp sin cos RS485 68181xx08 AG7Y EDR 160 280 EDRN132M 280 Absolute value Shaft centered 7 30 1 Vpp sin cos SSI 68182xx07 EH7C EDR EDRN315 Incremental Shaft centered 10 30 HTL 08511xx08 EH7R EDR EDRN315 Incremental Shaft centered 10 30 TT...

Page 90: ...t and damage the encoder Observe the clamping area of 5 to 10 mm of the cable gland of the connection cover If you use cables with a different cross section you have to replace the provided cable gland with another suitable cable gland The cable glands for the cable entry must meet the following conditions Cramping area is suitable for the used cable s The IP degree of protection of the encoder co...

Page 91: ... ding to DIN VDE V 0898 1 401 relay functionally tested according to II 2 G S1 VFC Line operation S1 Motor circuit breaker1 Time tE and relation IA IN 2D without tE time S1 VFC Inverter opera tion PTC thermistor TF2 and speed dependent current limiting in the inverter3 Additional name plate X identification and permitted con tinuous currents are indicated depending on the frequency 1 Monitoring de...

Page 92: ...Option designation TF2 S1 VFC Line operation Switching operation soft starter heavy starting PTC thermistor TF2 Option designation TF2 S1 VFC Inverter opera tion group drive only for 3D PTC thermistor TF2 Additional nameplate Permitted continuous currents listed depend ing on the frequency 1 Monitoring device for protecting explosion proof drives e g Directive 2014 34 EU 2 The catalog designation ...

Page 93: ...ype examination certificate The evaluation of PTC thermistors TF is the only measure to prevent overheating 6 2 2 Motors in category 3 Continuous duty The motors are designed for continuous duty at a constant power rating S1 and are marked accordingly This includes low load startup at a small number of starts per hour that cause hardly any additional heating Overload protection must be ensured usi...

Page 94: ...cceleration torque of the motor JZ Mass moment of inertia flywheel fan PStat Power demand after run up static power JM Motor s mass moment of inertia PN Rated motor power ML Counter torque during startup cdf Relative cyclic duration factor Z0 is the no load starting frequency defined by the manufacturer The permitted starting frequency Z of a motor is calculated using the formula for calcu lating ...

Page 95: ... 1200 1400 1600 1800 2000 A B 0 0 2 0 4 0 6 0 8 1 0 1 2 1 4 1 27021600771392779 A Permitted pulse ULL in V B Rise time in µs 1 Permitted pulse voltage for EDR EDRN motors INFORMATION The permitted maximum PE voltage of 1200 V must not be exceeded in IT system operation even in the event of an error INFORMATION If the permitted pulse voltage is exceeded you have to provide for according meas ures t...

Page 96: ...hout restrictions The regenerative power supply unit prevents high DC link voltages and ensures that the limit values are not exceeded Frequency inverters from third party manufacturers If the maximum permitted limit values cannot be met with frequency inverters from other manufacturers you must take limiting measures Contact the manufacturer of the frequency inverter for more information IT syste...

Page 97: ...m gear unit output torque see Mamax on the nameplate 6 4 1 Motor terminal voltage The calculation of the motor terminal voltage is an important component of project planning If the conditions differ from the typical application you have to calculate the start of field weakening fD and the torque ME see chapter Special application 2 114 6 4 2 Maximum permitted torques The thermal torque limit chara...

Page 98: ...or the permitted values EDR motors in W connection at a motor voltage of 230 400 V 2G 2GD Motors PN IN nmax Inverter power kW A min 1 kW 0 25 0 37 0 55 0 75 1 1 1 5 2 2 3 4 5 5 7 5 EDRS71S4 0 25 0 78 2385 x EDRS71M4 0 37 1 2 2110 o x o o EDRS80S4 0 55 1 38 2410 o o x o EDRE80M4 0 55 1 33 2500 o o x o EDRE80M4 0 75 1 8 2465 o o x o EDRE90M4 1 1 2 55 2455 o o x o EDRE90L4 1 5 3 5 2395 o x o o EDRE10...

Page 99: ...1 2535 o o x o EDRE90M4 1 1 4 4 2530 o o x o EDRE90L4 1 5 6 2535 o x o EDRE100M4 2 2 8 5 2530 o x o o EDRE100L4 2 2 9 2540 o x o o EDRE100LC4 3 11 1 2555 o x o EDRE112M4 3 11 1 1740 o x o EDRE132S4 4 14 1760 o x o EDRE132M4 5 5 19 9 1730 o x o Motors PN IN nmax Inverter power kW A min 1 kW 11 15 22 30 37 45 55 75 90 110 EDRE160S4 7 5 26 6 1750 o x o EDRE160M4 9 2 34 6 1760 o x o EDRE180S4 11 38 23...

Page 100: ... kW A min 1 kW 11 15 22 30 37 45 55 75 90 110 132 160 200 250 EDRN132M4 7 5 15 3 2869 o EDRN132L4 9 2 19 9 2887 x o EDRN160M4 11 21 2905 x o EDRN160L4 15 29 2912 o x o EDRN180M42 18 5 34 5 2559 o x o EDRN180L41 17 5 31 2560 o x o o EDRN180L42 22 39 2560 o x o o EDRN200L41 24 45 5 2567 o x o o o EDRN200L42 30 57 2567 o x o o o EDRN225S42 37 65 1835 o o x o o o EDRN225M42 45 82 1835 o o x o o EDRN25...

Page 101: ...W 11 15 22 30 37 45 55 75 90 110 132 160 200 250 EDRN132L4 9 2 34 4 2957 o x o EDRN160M4 11 36 3 2960 o x o EDRN160L4 15 50 2 2960 o x o o EDRN180M42 18 5 59 7 2584 o x o o o EDRN180L41 17 5 53 6 2582 o x o o o EDRN180L42 22 67 5 2582 o x o o o EDRN200L41 24 78 7 2586 o o x o o EDRN200L42 30 98 6 2586 o o x o o EDRN225S42 37 112 1835 o o x o o EDRN225M42 45 142 1835 o o x o o EDRN250M41 30 102 183...

Page 102: ...certificate Motor torque limitation according to the specifications of the EU type examination certificate Thermal motor protection Only motors that are equipped with a PTC thermistor option TF are permitted for operation on an inverter to ensure that the permitted limit temperature is not ex ceeded This must be evaluated using an appropriate device Overvoltage at the motor terminals When operatin...

Page 103: ...rve the nemax and Mamax values of the gear unit In the following illustration the values are inserted in the nameplate as an example Me max r min Made in Germany i Ma na 01 41059783103 0001 17 K37 II2GD EDRE90L4 3GD KCC TF AL 168 Nm Nm II2GD c k T4 T120C M1A CLP HC 220 Synth Öl 0 5 l IM Ta 20 40 C ne max 8 91 kg 32 683 1500 10 0 Fb IP 1 55 65 641 590 3 Fra max N 2760 89 r min 19547295243 25896334 ...

Page 104: ...e Observe the maximum gear unit output torque see Mamax on the nameplate The maximum permitted braking work per emergency stop must be observed 6 5 1 Motor terminal voltage The calculation of the motor terminal voltage is an important component of project planning If the conditions differ from the typical application you have to calculate the start of field weakening fD and the torque ME see chapt...

Page 105: ...o o EDRS71M4 0 37 1 2185 o x o o EDRS80S4 0 55 1 38 2750 o o x o o EDRE80M4 0 55 1 33 2870 o o x o o EDRE80M4 0 75 1 73 2820 o o x o o EDRE90M4 1 1 2 55 2790 o o x o o EDRE90L4 1 5 3 5 2780 o x o o EDRE100M4 2 2 4 9 2805 o x o o EDRE100L4 2 2 4 75 2825 o x o o EDRE100LC4 3 6 4 2850 o x o o EDRE112M4 3 6 4 2460 o x o o EDRE132S4 4 8 4 2510 o x o o EDRE132M4 5 5 11 3 2445 o x o o Motors PN IN nmax I...

Page 106: ...x o o EDRE100L4 2 2 8 2 2930 o x o o EDRE100LC4 3 11 1 2935 o x o o EDRE112M4 3 11 1 2545 o x o o EDRE132S4 4 14 5 2565 o x o o EDRE132M4 5 5 19 6 2535 o x o o Motors PN IN nmax Inverter power kW A min 1 kW 11 15 22 30 37 45 55 75 90 110 132 160 200 250 EDRE160S4 7 5 26 6 2560 o x o o EDRE160M4 9 2 33 0 2570 o o x o o EDRE180S4 11 38 1 2580 o x o o o EDRE180M4 15 51 0 2565 o x o o o EDRE180L4 18 5...

Page 107: ...97 o o x o o EDRN100LS4 2 2 4 9 2878 o x o o EDRN100L4 3 6 6 2890 o x o o EDRN112M4 4 8 4 2884 o x o EDRN132S4 5 5 10 7 2879 o x o EDRN132M4 7 5 17 2869 o o x EDRN132L4 9 2 20 5 2887 o o x EDRN160M4 11 23 2905 o x EDRN160L4 15 30 2912 o EDRN180M4 18 5 34 2559 o Motors PN IN nmax Inverter power kW A min 1 kW 15 22 30 37 45 55 75 90 110 132 160 200 250 EDRN160M4 11 23 2905 o o EDRN160L4 15 30 2912 x...

Page 108: ...12M4 4 14 5 2939 o x o EDRN132S4 5 5 18 5 2939 o x EDRN132M4 7 5 29 4 2953 o EDRN132L4 9 2 35 5 2957 o Motors PN IN nmax Inverter power kW A min 1 kW 15 22 30 37 45 55 75 90 110 132 160 200 250 EDRN112M4 4 14 5 2935 o EDRN132S4 5 5 18 5 2939 o EDRN132M4 7 5 29 4 2953 x o o EDRN132L4 9 2 35 5 2957 o o o o EDRN160M4 11 39 8 2957 o x o o o EDRN160L4 15 51 9 2960 x o o o o EDRN180M4 18 5 58 8 2584 o x...

Page 109: ...in inverter operation 2 95 EMC measures The following components are permitted for the MOVIDRIVE and MOVITRAC in verter series Line filters of the NF series Output chokes of the HD series Output filter sine filter HF When using an output filter take account of the voltage drop via the filter Observe the chapter Special application 2 114 Gear unit When parameterizing frequency inverter controlled g...

Page 110: ...lter Installation of HD output choke Max motor cable length 100 m Maximum permitted voltage drop 10 V Rated motor voltage1 219 241 V 380 420 V or 230 400 V here for Vline 400 V 1 The rated motor voltage must be selected depending on the line voltage 6 6 1 Motor terminal voltage The thermal torque limit curves are based on the assumption that all conditions of a typical application are fulfilled Th...

Page 111: ...nt lies be low the thermal limit characteristic curve Category 3 The following diagram shows the typical limit characteristic curve for EDR 71 225 EDRN63 225 motors Refer to the nameplate for the exact values 0 00 0 20 0 40 0 60 0 80 1 00 1 20 0 10 20 30 40 50 60 70 80 90 100 110 M MN f Hz 7 6 D Y D D A B C EY E Y E E D Y 1 1 2 3 4 5 36028800670915979 1 Star connection 6 Supply frequency of the mo...

Page 112: ...ate for the exact values 0 00 0 20 0 40 0 60 0 80 1 00 1 20 0 10 20 30 40 50 60 70 80 90 100 110 M MN f Hz 8 7 2 1 3 4 1 5 6 D Y D E D A B C EY D Y E Y E 27021612139444747 1 Star connection for EDR 250 280 5 Typical application star connection 2 Star connection for EDR 315 6 Typical application delta connection 3 Forced cooling fan VE 7 Supply frequency of the motor 4 Delta connection 8 Torque rat...

Page 113: ...ling They do not have to be projected The variables are included in the startup software and are automatically assigned the per mitted values during startup Points D E The two points illustrate the progress of the torque characteristic in the field weaken ing if the motor terminal voltage corresponds to the rated motor voltage ideal case Field weakening begins at point D Point E is the permitted t...

Page 114: ...e changes the shape of the thermal characteristic curve The calculation and observation of points D field weakening fD and E current limit IE and torque ME during startup prevents the motor from overheating You have to calculate the current limit IE only for drives of category 2 The project planning procedure is as follows Calculate the motor terminal voltage Calculate the field weakening fD Calcu...

Page 115: ... filter Motor Uline observe tolerances Δ UND Δ UNF UE_FI Uline Δ UND Δ UNF UA_FI 0 925 x UE_FI Δ UHF Δ Upermitted UMotor terminal voltage UA_FI Δ UHF Δ Upermitted 36028798477033099 Uline Line voltage UI_FI Inverter input voltage in V Δ UZul Voltage drop at the motor cable in V UO_FI Inverter output voltage in V Δ UND Voltage drop at the line choke in V Δ UHF Voltage drop at the output filter in V ...

Page 116: ...lation based on table values Both ways are illustrated below Calculation based on an equation The extent of the voltage drop is determined by the main inductance and the ohmic share of the inductance Typical connection pattern U1 V1 W1 PE U2 V2 W2 Equation for calculating the voltage drop V I f L R LC FI LC LC I_ 3 2 2 2 π LND Inductance of the line choke in H RND Ohmic resistance of the line chok...

Page 117: ...ltage when using a line choke Inverter power Nominal supply system current inverter Line choke Voltage drop kW A UN 0 25 0 9 ND020 013 0 0 37 1 4 0 55 1 8 0 75 2 2 1 1 2 8 1 5 3 6 2 2 5 3 6 3 4 8 6 5 5 11 3 7 5 14 4 11 21 6 ND030 023 1 15 28 8 22 41 4 ND045 013 1 30 54 ND085 013 1 5 37 65 7 45 80 1 55 94 5 ND150 013 2 75 117 90 153 ND200 0033 1 110 180 132 225 ND300 0053 1 5 25896334 EN 06 2019 ...

Page 118: ...r in A Lleak Leakage inductance in H RNF Ohmic resistance in Ω Determining the inverter input voltage Δ UI_FI The inverter input voltage is determined by doing the following Measuring the line voltage Calculating the voltage according to the formula V V V V FI Line LC LF I_ Reading off the DC link voltage in the inverter Determining the inverter output voltage ΔUO_FI The voltage drop at the invert...

Page 119: ...inductance L the equation can be simplified to V I f L Outp Filter 3 2 π 9007199615800459 Filter Choke Voltage drop Type IN400 IN500 L V 400 V V 500 V 50 Hz 60 Hz 87 Hz 50 Hz 60 Hz 87 Hz A A mH V V V V V V HF 008 503 2 5 2 11 15 18 26 12 14 21 HF 015 503 4 3 9 20 24 34 15 18 26 HF 022 503 6 5 7 23 27 40 19 23 33 HF 030 503 8 6 5 5 24 29 42 18 22 31 HF 040 503 10 8 4 5 24 29 43 20 24 34 HF 055 503 ...

Page 120: ...his value is not recommended by SEW EURODRIVE 2 Load not permitted according to IEC 60364 5 52 Cable cross sec tion mm2 Load with I A 50 63 80 100 125 150 200 250 300 Copper Voltage drop ΔU in V with length 100 m and ϑ 70 C 10 10 2 1 1 1 1 1 1 1 1 16 6 5 7 9 10 0 1 1 1 1 1 1 25 4 1 5 1 6 4 8 0 1 1 1 1 1 35 2 9 3 6 4 6 5 7 7 2 8 6 1 1 1 50 4 0 5 0 6 0 1 1 1 70 4 6 1 1 95 3 4 4 2 1 150 2 7 3 3 185 2...

Page 121: ...0L4 of cat egory 2 0 5 10 15 0 10 20 30 40 50 60 70 80 90 100 Nm Hz A B C D D E E 18014403598380299 Field weakening The field weakening is calculated using the following formula f U U f D Motor terminal voltage Nominal motor voltage D fD Beginning of field weakening ideal case motor terminal voltage nominal motor voltage fD Beginning of field weakening depending on the actual motor terminal voltag...

Page 122: ...ximum frequency ME reduced torque at maximum speed depending on the actual motor terminal voltage INFORMATION You have to calculate several auxiliary points to determine an exact curve progres sion Maximum frequencies Motors 50 Hz motors 60 Hz motors P fIN fIN kW Hz Hz EDRN63MS 0 12 120 120 EDRN63M 0 18 120 120 EDRN71MS 0 25 120 120 EDRN71M 0 37 120 120 EDRN80MK 0 55 120 120 EDRN80M4 0 75 100 104 ...

Page 123: ...2M4 7 5 100 104 EDRN132L4 9 2 100 104 EDRN160M4 11 100 104 EDRN160L4 15 100 104 EDRN180M4 18 5 87 EDRN180L4 22 87 EDRN200L4 30 87 EDRN225S4 37 62 EDRN225M4 45 62 EDRN250M4 EDRN250ME41 55 62 EDRN280S4 75 62 EDRN280M4 90 62 EDRN315S4 110 622 EDRN315M4 EDRN315ME41 132 622 EDRN315L4 160 622 EDRN315H4 200 622 1 60 Hz motors 2 Values only available for delta connection 25896334 EN 06 2019 ...

Page 124: ...pplications the individual motors must be connected slip free non positive or positive Only identical motors may be used which means motors with the same rated data power speed voltage and frequency The following condition must be met Nominal output current of inverter 1 5 x sum of nominal motor currents Each motor must be designed with a thermal motor protection PTC thermistor Each individual tem...

Page 125: ... start working on it 7 2 Before startup Prior to startup make sure that The drive is undamaged and not blocked Any transport locks have been removed The measures stipulated in chapter Preliminary work after longer periods of stor age 2 32 are performed after storage periods longer than 9 months All connections have been made correctly The direction of rotation of the motor gearmotor is correct Mot...

Page 126: ... MOVITRAC 07B Observe the following points during startup Use the latest MOVITOOLS MotionStudio software version for guided startup Startup can only be activated in parameter set 1 due to the current limitation func tion for motors of category 2 The system configuration allows only single drives As the control mode you can set both V f and vector controlled VFC Only speed control can be selected f...

Page 127: ...W EURODRIVE motors of category 2 The speed dependent current limit is activated by the according motor selection and all the parameters of group P560 are set for points A to E see the following parameter table The values are also specified in the EU type examination certificate Parameter Point A Point B Point C Point D Point E Frequency in Hz P561 P563 P565 P567 P570 Calculation via startup softwa...

Page 128: ...ield weakening range Other wise the approval for operation in explosion proof areas becomes invalid Observe the following points during startup Use the latest MOVITOOLS MotionStudio software version for guided startup Startup can only be activated in parameter set 1 due to the current limitation func tion for motors of category 2 The first startup must always be a complete startup The system confi...

Page 129: ...efined by operating points A B and C The parameters of group P560 are preset during startup see following table The values are also specified in the EU type examination certificate Parameter Point A Point B Point C Frequency in Hz P561 P563 P565 Current limit in of IN FI P562 P564 P566 Maximum motor speed The maximum motor speed must be limited in the System limits window Observe the following whe...

Page 130: ... value along a ramp within 10 seconds to prevent a sudden reduction of the current limitation and thus torque shocks The current can exceed the permitted range again after a recovery time of 10 minutes Operation below 5 Hz is permitted for 60 seconds After this time has elapsed the unit switches off with fault F110 Ex e protection and performs an emer gency stop as fault response The digital input...

Page 131: ...the control mode you can set both V f and vector controlled VFC For the application you can only select speed control and hoist application Do not use the options DC braking or Flying start function The operating mode must always be set to 4 quadrant operation Select the matching motor series in the Motor type window In the Motor selection window choose the equipment category the line voltage the ...

Page 132: ...application you can only select speed control and hoist application Do not use the options DC braking or Flying start function The operating mode must always be set to 4 quadrant operation Current limit In guided startup the current limit parameter is set to 150 IN Mot in the application win dow This value must be reduced according to the permitted maximum output torque at the gear unit Mamax Maxi...

Page 133: ... the motor voltage in blocking direction If a conversion is required to change the blocking direction follow the instructions in chapter Altering the blocking direction on motors with a backstop 2 180 7 5 1 Limit speed of the backstop If a motor is equipped with a backstop the sprag lift off speed represents the lower speed limit during operation on an inverter Motors Locking torque Lift off speed...

Page 134: ...rling of the brake abrasion Remove the brake abrasion with suitable extraction systems or damp cloths that bind dust Make sure that there is adequate ventilation in the work environment CAUTION The surfaces on the drive can be very hot during operation Risk of burns Let the motor cool down sufficiently before you start working on it NOTICE Damage to the oil seals if the temperatures is too low dur...

Page 135: ...e seals are fitted correctly and are in perfect condition when performing any work on the machine Explosion protection can only be ensured if motors are serviced and maintained correctly If you repaint the motors or gearmotors you have to observe the requirements re garding the prevention of electrostatic charge according to EN 60079 0 see chapter Coating 2 49 INFORMATION Safe operation requires r...

Page 136: ...brasion Inspect the switch contacts and re place them if necessary e g in case of burn out Motor Every 10 000 operating hours2 3 Inspect the motor Check rolling bearing and change if necessary Replace oil seals Clean cooling air ducts Drive Differing3 Touch up or renew the surface anti corrosion coating Check and clean the air filter If applicable clean condensation drain hole at the bottom of the...

Page 137: ... the nuts on the magnet body BE05 122 SEW L Spezial must be replaced during each inspection or maintenance The nuts must be replaced during each disassembly 66 Sealing strip BE05 122 Check the sealing strip for plastic de formation during each inspection or maintenance and replace it if necessary If the sealing strip seats show signs of corrosion replace the brake Replace the sealing strip at leas...

Page 138: ...endshield EDR 71 132 and EDRN63 132S BE or RS flat gasket Exchange during each disassembly EDR 160 315 and or EDRN132M 315 with BE or RS O ring 703 900 Friction disk screw Backstop housing EDRN100 BE or RS Exchange during each disassembly pressure tight thread locker e g precote 85 8 1 The interval depends on outer influences and can be very short e g in the event of high dust concentration in the...

Page 139: ...LGHP2 which are also a polyurea based mineral grease Relubrication The grease can be purchased from SEW EURODRIVE in 400 g cartridges For the re levant order information refer to chapter Order information for lubricants anti corro sion agents and sealants 2 209 INFORMATION Only mix lubricants of the same thickness type the same base oil and the same con sistency NLGI class Grease the motor bearing...

Page 140: ... be removed Horizontal mounting position Vertical mounting posi tion Motors Duration Quantity Duration Quantity EDRN225 NS 5000 h 40 g 3000 h 60 g EDRE250 315 NS EDRN250 315 NS 5000 h 50 g 3000 h 70 g EDRE250 315 ERF NS EDRN250 315 ERF NS 3000 h 50 g 2000 h 70 g 8 4 Reinforced bearings WARNING Risk of explosion due to impermissible heating of bearing and motor Severe or fatal injuries Do not opera...

Page 141: ...disconnect the motor and all connected op tions from the power supply Secure the motor against unintended power up 8 5 1 Removing rotary encoders from EDR 71 132 EDRN80 132S motors The following figure illustrates the disassembly procedure using the ES7 rotary en coder as an example 361 34 35 362 220 619 B 367 733 A 3475618443 34 Tapping screw 367 Retaining screw 35 Fan guard 619 Encoder cover 220...

Page 142: ...t A Carefully pull the encoder 220 from the rotor bore Reassembly 1 Apply a contact corrosion prevention compound e g NOCO fluid to the encoder pin 2 Place the expansion anchor 362 at the torque bracket of the encoder 3 Push the encoder into the bore in the shaft end to the stop 4 Tighten the central retaining screw B with the inserted tooth lock washer G ð Tightening torque 2 75 Nm 5 Press the ex...

Page 143: ...oder 706 Spacer bolt 232 Screws 707 715 Screws 361 Extended fan guard A Screws Removing EG7 AG7 encoders 1 Proceed as follows depending on the design ð With canopy Remove the screws 707 to disassemble the canopy 657 If re quired counter using a hexagon wrench SW13 on the spacer bolt 706 ð Without canopy Remove the screws 34 to disassemble the safety cover 361 2 Remove the forced cooling fan if req...

Page 144: ...h the encoder into the bore in the shaft end to the stop 3 Tighten the central retaining screw B with the inserted tooth lock washer G ð Tightening torque 8 Nm 4 Tighten the retaining screws of the torque bracket 232 ð Tightening torque 6 Nm 5 Screw on the connection cover 619 ð Tightening torque 2 25 Nm 6 Mount the safety cover 361 onto the forced cooling fan 7 Mount the canopy 657 if necessary 2...

Page 145: ...970702987 22 Screw 935 Torque arm 170 Forced cooling fan guard 936 Screw 232 Screws 934 Spacer bushing 269 Grommet A Encoder Removing EG7 AG7 encoders 1 Remove the screws 22 to disassemble the forced cooling fan 170 2 Remove the cable grommet 269 with the encoder cable from the forced cooling fan 170 3 Remove the screws 232 and 936 to disassemble the torque bracket 935 4 Loosen the screws of the c...

Page 146: ...stop 3 Tighten the central retaining screw B with the inserted tooth lock washer G ð Tightening torque 8 Nm 4 Place the torque bracket 935 onto the spacer bushing 934 and tighten the screws 936 ð Tightening torque 11 Nm 5 Tighten the retaining screws of the torque bracket 232 ð Tightening torque 6 Nm 6 Insert the cable grommet 269 into the forced cooling fan 170 7 Mount the forced cooling fan 170 ...

Page 147: ...s as an example 657 35 1 659 220 734 EH7 B 220 748 AH7 B 18014398917111435 35 Fan guard 659 Screw 220 Encoder 734 Nut 367 Retaining screw 748 Screw 657 Cover plate Removing EH7 AH7 encoders 1 Remove the screws 659 to disassemble the cover plate 657 2 Depending on the design remove the encoder 220 from the fan guard 35 as fol lows ð EH7 Remove the nut 734 ð AH7 Remove screw 748 3 Loosen the central...

Page 148: ...1 Push the encoder into the bore in the shaft end to the stop 2 Tighten the central retaining screw B ð EH7 Tightening torque 3 Nm ð AH7 Tightening torque 2 Nm 3 Proceed as follows depending on encoder ð EH7 Install the nut 734 ð AH7 Insert and tighten screw 748 4 Mount the cover plate 657 using the screws 659 25896334 EN 06 2019 ...

Page 149: ...Grommet 212 Fan guard with encoder mount A Adapter 220 Encoder B Clamping screw 225 Intermediate flange not with XV1A D Coupling spread or solid shaft coupling 232 Screws enclosed with XV1A and XV2A E Clamping screw 251 Conical spring washers enclosed with XV1A and XV2A Removing the XV EV AV encoders 1 Remove the safety cover 361 or the forced cooling fan if required 2 Loosen the retaining screws ...

Page 150: ...Screw 34 Screw 1459 Cage nut 35 Fan guard 1460 Serrated lock washer 220 Encoder 1461 Washer 225 Intermediate flange optional 1462 Screw 226 Screw 1489 Ground strap 232 Screws enclosed with V1A and V2A 1496 Serrated lock washer 233 Coupling 1497 Washer 251 Conical spring washers en closed with V1A and V2A 1498 Screw 269 Grommet A Encoder mounting adapter Removing the encoder mounting adapter 1 Remo...

Page 151: ... rotor 1 Remove the M6 set screw from the rotor bore Removing EV AV encoders 1 Remove the screws 34 to disassemble the safety cover 361 2 Pull out the cable grommet 269 together with the encoder cable from the safety cover 361 3 Loosen the retaining screws 232 and turn the conical spring washers 251 out wards 4 Loosen the screw at the coupling clamping hub 233 at the encoder end the screw can be a...

Page 152: ...ounting adapter 1 Loosen the screws 22 and remove the forced cooling fan guard 170 2 Remove the cable grommet 269 from the fan guard 170 3 Loosen the screws 232 and turn the conical spring washers 251 to the side Loosen the screw of the coupling clamping hub 233 on the encoder end and re move the encoder 220 The intermediate flange 225 and screws 226 can re main at the encoder mounting adapter A 4...

Page 153: ... in chapter Encoder mounting adapter 2 38 to mount the encoder 8 5 8 Mounting the forced cooling fan VE The following figure shows a forced cooling fan VE 170 9007199576904075 1 Forced cooling fan 1 Observe the operating instructions of the forced cooling fan in chapters Operation and maintenance instructions for forced cooling fan VE with part number group 1379 2 234 Operation and maintenance ins...

Page 154: ...hex head screw 13 15 and remove stator from flanged endshield 7 EDR 200 225 EDRN200 motors Loosen hex head screw 15 and remove flanged endshield 7 from stator Loosen cap screws 19 and remove the complete rotor 1 together with the B side endshield 42 Loosen cap screws 25 and remove the complete rotor 1 from the B side endshield 42 EDR 250 280 EDRN225 280 motors without ERF or NS option Loosen cap s...

Page 155: ...irds full see chapter Bearing lubrication 2 139 Notice Before installing the bearings place the oil seal flange 608 and 21 onto the rotor shaft Mount the motor vertically starting on the A side Place the springs 105 and lubrication ring 604 into the bearing bore of the flange 7 Hang the rotor 1 onto the B side thread and guide it into the flange 7 Fasten the oil seal flange 608 to the flange 7 usi...

Page 156: ...EDRN71 80 BE05 2 EDR 71 EDRN71 BE03 EDRN63 BE03 95 42 901 550 900 58 57 36 550 157 13 392 13 392 95 64 51 59 53 56 57 58 9007227459873163 1 Motor 51 Hand lever HR 70 Driver 13 Cap screw 53 Releasing lever 71 Key 19 Screw 56 Stud 95 Sealing ring 22 Hex head screw 57 Conical spring 157 Clamping strap optional 32 Retaining ring 58 Hex nut 392 Gasket 35 Fan guard 59 Parallel pin 550 Pre assembled brak...

Page 157: ...57 58 56 900 550 62 901 18014398689463947 1 Motor 56 Stud 71 Key 22 Hex head screw 57 Conical spring 95 Sealing ring 32 Retaining ring 58 Hex nut 157 Clamping strap 35 Fan guard 59 Parallel pin 550 Pre assembled brake 36 Fan wheel 62 Retaining ring 900 Screw 42 Brake endshield 64 Set screw HF 901 Gasket 46 Clamp 70 Driver 47 O ring 51 Hand lever HR 53 Releasing lever 55 Fan guard closing piece EDR...

Page 158: ...eleasing lever 95 Sealing ring 22 Hex head screw 55 Closing piece 157 Clamping strap 31 Key 56 Stud 255 Conical seat 32 Retaining ring 57 Conical spring 256 Spherical washer 35 Fan guard 58 Hex nut 390 O ring EDR 160 225 EDRN132M 225 motors 36 Fan 58 Adjusting nut 418 Cable gland 42 Brake endshield 62 Retaining ring 550 Pre assembled brake 46 Clamp 64 Set screw HF 698 Connector complete BE20 BE122...

Page 159: ...nnector 698 and re move plug connector Loosen screws 13 19 900 press brake 550 off the endshield 42 and carefully lift off the brake 5 Remove stator EDR 71 132 EDRN63 132S motors Remove cap screws 13 from flanged endshield 7 and B side endshield 42 Remove stator 16 from flanged endshield 7 EDR 160 180 EDRN132M 180 motors Loosen hex head screw 19 and remove B side endshield 42 Loosen hex head screw...

Page 160: ...ring types see chapter Permitted rolling bearings 2 205 Push or pull the inner ring of the bearings 11 Install key 71 and driver 70 Preheat the driver to allow for easier installation joining temperature 85 C to 115 C EDR 71 EDRN63 71 motors Clean the driver seat at the rotor 1 before in stallation Glue in the driver using Loctite 649 Join the retaining ring 62 flush to the driver Protect the seal...

Page 161: ...ion disk of the brake 550 again at the brake endshield 42 EDRN63 71 motors with BE03 Replace flat gasket 901 EDR 71 132 EDRN71 132S motors Replace the seal 901 EDR 160 280 EDRN132M 280 motors Replace O ring 901 or 1607 EDR 315 EDRN315 motors Seal the sealing surface with duroplastic sealing compound operating temperature 40 C to 180 C such as SEW L Spezial 16 Reinstall the brake 550 Insert the bra...

Page 162: ...again tightening torque 3 Nm 18 Coat a new sealing ring 95 with a grease suitable for EPP material and fit in the sealing ring seat see chapter Order information for lubricants anti corrosion agents and sealants 2 209 19 Install the fan 36 and the fan guard 35 or fan guard with encoder mount 212 and the available optional equipment 20 With gearmotors Replace oil flinger 107 and install the pinion ...

Page 163: ...mplete 73 Friction plate 49 Pressure plate 56 Stud 276 Brake spring 50 Brake spring 68 Brake disk complete 718 Damping plate 8 7 6 Basic structure of BE05 2 brakes 67 65 718 54 60 42 61 50 276 49 68 66 28202353803 42 Brake endshield 61 Hex nut 276 Brake spring blue 49 Pressure plate 65 Pressure ring 718 Damping plate 50 Brake spring normal 66 Sealing strip 54 Magnet body complete 67 Counter spring...

Page 164: ...ing plate BE05 11 54 Magnet body complete 67 Counter spring 1312 Brake spring white 60 Stud 68 Brake lining carrier 61 Hex nut 69 Circular spring clasp BE5 20 63 Pole sheet 276 Brake spring blue 8 7 8 Basic structure of BE30 60 120 brakes 702 68 28 54 61 67 49 60 69 50 276 66 63 18234907019 28 Closing cap 61 Hex nut 69 Circular spring 49 Pressure plate 63 Pole sheet 276 Brake spring blue 50 Brake ...

Page 165: ...2 61 67 60 50 276 68b 69b 66 28 63 49 52 68a 69a 54 18234909451 28 Closing cap 61 Hex nut 69a Circular spring 49 Pressure plate 63 Pole sheet 69b Circular spring 50 Brake spring normal 66 Sealing strip 276 Brake spring blue 52 Brake plate complete 67 Setting sleeve 702 Friction disk 54 Magnet body complete 68a Complete brake disk 60 Stud 68b Complete brake disk 25896334 EN 06 2019 ...

Page 166: ...kes ü The motor and all connected options are disconnected from the power supply ü The motor is protected against unintended restart 1 Disassemble the following parts ð Forced cooling fan and rotary encoder if installed see chapter Motor and brake maintenance preliminary work 2 141 ð Fan guard with encoder mount 212 or fan guard 35 retaining ring 32 62 and fan 36 2 To move the sealing strip 66 loo...

Page 167: ...esired setting value for default values see chapter Braking work working air gap and brake lining carrier thickness 2 185 8 BE30 122 In order to position the setting sleeves 67 evenly against the friction disk 702 screw the setting sleeves 67 out of the magnet body 54 ð Tighten the hex nuts 61 with the following tightening torque Check the work ing air gap and adjust it if necessary Brake Tighteni...

Page 168: ...7 to the magnet body until the working air gap is set correctly see chapter Technical data 2 183 11 Check the sealing strip 66 for plastic deformation and other damage If neces sary replace the sealing strip 66 Mount the clamping strap 157 Make sure the sealing strip and clamping strap are positioned correctly 12 Seal the hex nuts 61 with SEW L Spezial 13 Install the disassembled parts of the moto...

Page 169: ...ake cable from the rectifier BE20 122 Loosen locking screws of the brake plug connector 698 and re move plug connector 4 Remove the clamping strap 157 and sealing strip 66 5 Remove manual brake release if necessary Adjusting nuts 58 conical springs 57 studs 56 releasing lever 53 conical seat 255 spherical washer 256 6 Loosen the hex nuts 61 carefully pull off the magnet body 54 brake cable and rem...

Page 170: ...y set so that the pressure plate can move up as the brake lining wears 12 Assemble the remaing parts of the motor you have removed before INFORMATION After replacing the brake disk the maximum braking torque is reached only after sev eral cycles 8 7 13 Changing the braking torque of BE05 BE122 brakes You can alter the braking torque in stages This can be done in various ways By changing the type a...

Page 171: ...ever 53 conical seat 255 spherical washer 256 5 Unfasten the hex nuts 61 and pull off the magnet body 54 By approx 50 mm watch the brake cable 6 Replace or add brake springs 50 276 1312 Arrange brake springs symmetrically 7 Assemble the brake parts again as described in the chapter Inspection steps for EDR 71 315 EDRN63 315 brakemotors 2 159 Use the new hex nuts 61 and clean the contact surfaces o...

Page 172: ...e locking screws of the brake plug connector 698 Re move the plug connector 3 Remove the clamping strap 157 and sealing strip 66 4 Loosen hex nuts 61 remove complete magnet body 54 remove brake springs 50 276 1312 5 Install new magnet body with brake springs For possible braking torque steps refer to the chapter Technical data 2 183 6 Mount the parts of the brake again as described in the chapter ...

Page 173: ...an guard 35 retaining ring 32 62 and fan 36 2 Remove the terminal box cover and loosen the brake cable from the brake control terminals Attach trailing wire to brake cables if necessary 3 Remove the screws and brake with brake endshield if necessary from the stator ð EDRN63 motor Screws 19 ð EDRN71 motor Screws 900 4 Replace the gasket 901 Observe the alignment of the gasket if necessary 5 If nece...

Page 174: ...set floating clearance s Severe or fatal injuries Make sure the floating clearance s is set correctly so that the pres sure plate can move up as the brake lining wears Manual brake release option Set the floating clearance s using the adjusting nuts see chapter Retrofitting the HR HF manual brake release 2 179 13 Install the disassembled parts of the motor 25896334 EN 06 2019 ...

Page 175: ...RN63 315 brakemotors 2 159 6 Insert the brake cable of the new brake into the terminal box 7 Position the new brake Make sure the cable outlet and brake lining carrier gearing are correctly aligned 8 Refasten the brake using the screws ð Cap screws 13 ð Tightening torque 5 Nm ð Tolerance 10 9 Seal the sealing ring seat with SEW L Spezial For motors with the HF or HR op tion additionally install O ...

Page 176: ... steps for EDR 71 315 EDRN63 315 brakemotors 2 159 6 BE05 11 Insert the brake cable of the new brake into the terminal box 7 Position the new brake Make sure the cable outlet and brake lining carrier gearing are correctly aligned ð BE20 62 with manual brake release option It is important that the manual brake release is positioned properly 8 Refasten the brake using the screws ð Cap screws 900 ð T...

Page 177: ...set floating clearance s Severe or fatal injuries Make sure the floating clearance s is set correctly so that the pres sure plate can move up as the brake lining wears Manual brake release option Set the floating clearance s using the adjusting nuts see chapter Retrofitting the HR HF manual brake release 2 179 16 Install the disassembled parts of the motor 25896334 EN 06 2019 ...

Page 178: ...lace the sealing ring 95 7 Apply grease to the sealing lip see chapter Order information for lubricants anti corrosion agents and sealants 2 209 8 Position the new brake Make sure the cable outlet and brake lining carrier gearing are correctly aligned ð Manual brake release option It is important that the manual brake release is positioned properly 9 Refasten the brake using the screws ð Cap screw...

Page 179: ...aling rings for the manual brake release 95 Hammer in the parallel pin 59 Install the releasing lever 53 the conical springs 57 and the adjusting nuts 58 ð BE20 BE62 Insert O rings 47 into the magnet body Screw in the studs 56 and glue them Install the releasing lever 53 the conical springs 57 and the adjusting nuts 58 ð BE120 BE122 Insert O rings 47 in the magnet body Screw in the studs 56 and gl...

Page 180: ...R 71 80 EDRN71 80 motors with backstop 35 36 77 75 74 48 42 392 44 1 71 78 41 32 62 37 18014399652340235 1 Motor with brakemotor 48 Spacing ring 32 Retaining ring 62 Retaining ring 35 Fan guard 71 Key 36 Fan wheel 74 Backstop 37 Sealing ring 75 Sealing flange 41 Equalizing ring 77 Cap screw 42 Backstop endshield complete 78 Direction of rotation information sign 44 Deep groove ball bearing 392 Gas...

Page 181: ...4 Backstop 30 Sealing ring EDR EDRN250 315 mo tors 78 Information sign for direction of rotation 35 Fan guard 702 Backstop housing 36 Fan wheel 703 Cap screw 37 Sealing ring 376 Screw plug EDR 160 315 EDRN132M 315 motors 42 Brake endshield 390 O ring EDR 160 225 EDRN132M 225 motors 48 Spacing ring 392 Seal EDR 90 132 EDRN90 132S mo tors 55 Closing piece 901 Seal EDR EDRN90 225 motors 62 Retaining ...

Page 182: ...tors Glue in the backstop 74 with Loctite 648 649 ð EDR 71 315 EDRN80 315 motors Press on the backstop 74 6 Mount the retaining ring 62 7 Mount the following parts ð EDR 71 80 EDRN71 80 motors Apply SEW L Spezial sealant to the seal ing flange 75 Mount the sealing flange 75 ð EDR 90 315 EDRN63 90 315 motors Replace the seals 901 1607 and if necessary 37 Mount the complete backstop housing 702 8 In...

Page 183: ...he application Observe the project planning note in the manual Project Planning for BE Brakes DR DRN DR2 EDR EDRN AC Motors Standard Brake Safety Brake or contact SEW EURODRIVE Brake Part number Damping plate 718 1 Pole sheet 63 2 Braking torque settings Braking torque Type and number of brake springs Purchase order numbers for brake springs Nm Normal 50 Blue 276 White 1312 Normal Blue white BE05 ...

Page 184: ...200 8 137494551 150 6 137494551 100 4 BE60 400 4 4 01868381 13745204 300 4 200 8 BE62 800 4 4 01868381 13745204 600 4 400 8 BE120 800 6 2 13608770 13608312 600 4 4 400 4 BE122 1600 6 2 13608770 13608312 1200 4 4 800 4 1 Damping plate 2 Pole sheet 9 1 1 Brake spring layout The following table shows the brake spring layout BE05 11 6 springs 3 3 springs 4 2 springs 2 2 springs 4 springs 3 springs BE2...

Page 185: ...11 0 BE5 390 0 25 0 9 11 0 BE11 640 0 3 1 2 12 5 BE20 1000 0 3 1 2 12 5 BE30 1500 0 3 1 2 12 5 BE32 1500 0 4 1 2 12 5 BE60 2500 0 3 1 2 14 0 BE62 2500 0 4 1 2 14 0 BE120 390 0 6 1 2 14 0 BE122 390 0 8 1 2 14 0 1 The specified values are nominal values that were determined during rating operation The actual braking work that can be reached before maintenance may vary depending on the actual load du...

Page 186: ... Operating currents and power consumption usually decrease during normal operation due to heating of the brake coil Note that the actual operating currents can be higher by up to 25 depending on the ambient temperature and with coil temperatures below 20 C 9 3 2 Legend The following tables list the operating currents of the brakes at different voltages The following values are specified PB Nominal...

Page 187: ... 0 610 147 139 154 60 0 238 0 309 0 285 0 370 0 375 0 475 184 174 193 80 0 190 0 247 0 225 0 295 0 295 0 385 208 194 217 90 0 174 0 226 0 200 0 265 0 265 0 340 230 218 243 96 0 157 0 204 0 181 0 235 0 235 0 305 254 244 273 110 0 140 0 182 0 160 0 210 0 210 0 275 290 274 306 125 0 123 0 160 0 143 0 186 0 187 0 240 330 307 343 140 0 107 0 139 0 128 0 166 0 167 0 215 360 344 379 160 0 091 0 118 0 113...

Page 188: ...AC A DC A AC A DC A AC A DC A AC A DC A 241 1 30 2 11 2 65 60 57 63 1 02 1 66 2 05 120 111 123 0 51 0 83 1 03 1 38 147 139 154 0 41 0 66 0 82 1 09 184 174 193 0 325 0 52 0 65 0 88 208 194 217 0 29 0 465 0 58 0 78 1 31 230 218 243 0 255 0 415 0 52 0 69 1 16 254 244 273 0 23 0 37 0 46 0 61 1 09 290 274 306 0 205 0 33 0 41 0 55 0 95 330 307 343 0 181 0 295 0 36 0 49 0 84 360 344 379 0 161 0 265 0 325...

Page 189: ... 5 Brake BE120 BE122 BE120 BE122 Nominal power brake coil in W 175 Inrush current ratio ESV 6 Nominal voltage rated voltage range VN BE120 IH AC V AC A 230 218 243 1 18 254 244 273 1 05 290 274 306 0 93 360 344 379 0 74 400 380 431 0 66 460 432 484 0 59 500 485 542 0 53 25896334 EN 06 2019 ...

Page 190: ...nce measurement otherwise this could lead to incorrect measurement results For drives in design 3G 3GD the brake controller must always be installed in the control cabinet Brake control system in the control cabinet The following figure shows the brake coil resistance measurement at the auxiliary ter minal strip in the terminal box when the brake controller is installed in the control cab inet WH ...

Page 191: ...e shows the resistance measurement when the brake controller is installed in the terminal box cut off in the DC and AC circuit WH RD BU 18014398752093451 RB RD WH BU RT RB Accelerator coil resistance at 20 C in Ω RD Red RT Coil section resistance at 20 C in Ω WH White BU Blue 25896334 EN 06 2019 ...

Page 192: ...2 98 7 24 5 75 18 2 55 11 53 147 139 159 60 49 6 153 39 118 29 87 17 4 83 184 174 193 80 78 1 241 62 187 45 5 139 27 5 132 208 194 217 90 96 296 78 235 58 174 34 5 166 230 218 243 96 119 367 98 295 72 220 43 5 210 254 244 273 110 150 462 124 375 91 275 55 265 290 274 306 125 191 589 156 470 115 350 69 330 330 307 343 140 247 762 196 590 144 440 87 420 360 344 379 160 326 1004 245 750 182 550 110 5...

Page 193: ...l RD Red TS Coil section WH White RB Accelerator coil resistance at 20 C in Ω BU Blue RT Coil section resistance at 20 C in Ω VN Nominal voltage rated voltage range INFORMATION When measuring the resistance of the coil section RSec or the acceleration coil RAcc remove the white conductor from the brake rectifier if it remains connected the internal resistance of the brake rectifier will cause erro...

Page 194: ... 8 7 1 06 7 2 120 111 123 6 2 34 5 4 25 28 5 2 9 21 5 147 139 159 9 8 55 0 6 8 45 5 4 6 34 5 184 174 193 15 5 87 10 7 72 6 5 54 3 95 32 5 208 194 217 19 5 110 13 5 91 9 2 69 5 41 230 218 243 24 5 138 17 0 114 11 6 86 6 3 52 254 244 273 31 0 174 21 5 144 14 6 108 7 8 64 290 274 306 39 0 220 27 181 18 3 137 9 9 80 330 307 343 49 275 33 225 23 172 12 6 101 360 344 379 62 345 42 5 285 29 215 15 8 128 ...

Page 195: ... W 175 Inrush current ratio ESV 6 Nominal voltage rated voltage range VN BE120 BE122 AC V RB RT 60 57 63 120 111 123 147 139 159 184 174 193 208 194 217 7 7 37 230 218 243 97 47 254 244 273 12 2 59 290 274 306 15 4 74 330 307 343 19 4 93 360 344 379 24 5 118 400 380 431 30 5 148 460 432 484 38 5 187 500 485 542 48 5 235 25896334 EN 06 2019 ...

Page 196: ...2 BE120 BE122 BMS x x x x BME x x x x x BMH BMP x BMK BMV x x x x x x Can be selected x Standard for design 3G 3GD Not permitted Control cabinet The following tables list the technical data of brake control systems for installation in the control cabinet The different housings have different colors color code to make them easier to distinguish BMS Half wave rectifier without electronic switching T...

Page 197: ...r cut off in the DC circuit Type Nominal voltage Nominal output current IL Part number Color code BMP1 5 AC 150 500 V DC 1 5 A 08256853 Light gray BMP3 AC 42 150 V DC 3 0 A 08265666 Light green BMP3 1 AC 230 575 V DC 2 8 A 08295077 BMK Half wave rectifier with electronic switching DC 24 V control input and cut off in the DC circuit Type Nominal voltage Nominal output current IL Part number Color c...

Page 198: ...x x BMP x Can be selected x Standard for design 3D Not permitted Motor terminal box The following table shows the technical data of the brake controls for installation in the terminal box The different housings have different colors color code to make them easier to distinguish BG Half wave rectifier without electronic switching Type Nominal voltage Nominal output current IL Part number Color code...

Page 199: ... voltage relay for cut off in the DC circuit Type Nominal voltage Nominal output current IL Part number Color code BMP3 11 AC 230 575 V DC 2 8 A 08295077 1 Only sizes 250 315 Installation in motor terminal box with additional switching relay BSR BUR The following tables show the technical data of the BSR and BUR brake controls each with BGE brake control and SR R current relay or UR E voltage rela...

Page 200: ...Nominal motor current IN in W connection Max holding current of the brake IHmax A A SR15E 10 30 1 SR19E 30 90 1 BSR Half wave rectifier current relay for cut off in the DC circuit Type Nominal voltage Nominal output current IL Part number Color code BG1 2 SR10E AC 90 500 V DC 1 0 A 08269920 08282439 Jet black BGE1 5 SR10E AC 150 500 V DC 1 0 A 08253854 08282439 Vermilion BGE1 5 SR11E AC 150 500 V ...

Page 201: ...ber Color code BGE1 5 SR10E AC 150 500 V DC 1 0 A 08253854 08282439 Vermilion BGE1 5 SR11E AC 150 500 V DC 1 0 A 08253854 08282447 Vermilion BGE1 5 SR15E AC 150 500 V DC 1 0 A 08253854 08282455 Vermilion BGE1 5 SR19E AC 150 500 V DC 1 0 A 08253854 08283125 Vermilion BGE2 4 SR10E AC 24 90 V DC 1 0 A 08253862 08282439 Mahogany brown BGE3 SR10E AC 42 150 V DC 1 0 A 08253870 08282439 Light blue BGE3 S...

Page 202: ...he basis of the motor phase voltage without further customer data Optionally other brake voltages can be defined in ac cordance with the following table Brake BUR BGE UR E for brake control in AC V 79 123 124 138 139 193 194 217 218 243 244 273 274 306 307 343 344 379 380 431 432 484 485 542 BE03 BE05 BE1 BE2 BE5 BE11 BE20 BE30 BE32 UR15E UR11E Not possible The assignement of UR E depends on the s...

Page 203: ...tions EDR 71 315 EDRN63 315 203 BUR Type Nominal voltage Nominal output current IL Part number Color code BGE1 5 UR15E AC 150 500 V DC 1 0 A 08253854 08283141 Vermilion BGE3 UR11E AC 42 150 V DC 1 0 A 08253870 08283133 Light blue 25896334 EN 06 2019 ...

Page 204: ...ation of several brakes with one controller For EDR EDRN motors parallel voltage supply of two or more brakes via a single brake controller is not permitted due to the stricter requirements of explosion protec tion This means a separate brake controller must be used for each brake 25896334 EN 06 2019 ...

Page 205: ... C4 6315 2Z C3 6315 2RS C3 9 6 2 Rolling bearing types for EDRN63 280 motors Motors A side bearing B side bearing AC motor Gearmotor AC motor Brakemotor EDRN63 6202 2Z C3 6303 2Z C3 6203 2Z C3 6203 2Z C3 EDRN71 6204 2Z C3 6303 2Z C3 6203 2Z C3 6203 2Z C3 EDRN80 6205 2Z C3 6304 2Z C3 6304 2Z C3 6304 2RS C3 EDRN90 6305 2Z C3 6205 2Z C3 6205 2RS C3 EDRN100 6306 2Z C3 6205 2Z C3 6205 2RS C3 EDRN112 63...

Page 206: ...5 EDRN225 315 motors Motors A side bearing B side bearing AC motor Gearmotor AC motor Gearmotor EDRN225 6314 C3 6314 C3 6314 C3 6314 C3 EDR 250 280 EDRN250 280 6317 C4 6317 C4 6315 C3 6315 C3 EDR 315K 315S EDRN315S 315ME 6319 C3 6319 C3 6319 C3 6319 C3 EDR 315M 315L EDRN315L 315H 6319 C3 6322 C3 6319 C3 6322 C3 9 6 5 Motors with reinforced bearings ERF for EDR 250 315 EDRN250 315 motors Motors A s...

Page 207: ...olling bearings NIB for EDR 200 315 EDRN200 315 motors Motors B side bearing AC motor Gearmotor EDR 200 225 EDRN200 225 6314 C3 EI 6314 C3 EI EDR 250 280 EDRN250 280 6315 Z C3 EI 6315 Z C3 EI EDR 315K EDRN315S 6319 C3 EI 6319 C3 EI EDR 315S EDRN315M ME EDR 315M EDRN315L 6322 C3 EI EDR 315L EDRN315H 25896334 EN 06 2019 ...

Page 208: ...Mobil Polyrex EM1 K2P 20 20 C to 100 C Klüber Barrierta L55 22 KX2U 40 C to 60 C Kyodo Yushi Multemp SRL2 KE2N 40 20 C to 60 C SKF LHT232 KE2N 40 1 Mineral lubricant mineral based bearing grease 2 Synthetic lubricant synthetic based bearing grease Motors with open bearings Motors in size EDR 315 and EDRN315 always have open bearings If EDR 250 280 and EDRN225 280 motors have the relubrication opti...

Page 209: ...ng the following order numbers Usage Manufacturer Type Quan tity Order number Lubricant for rolling bear ings Mobil Polyrex EM 400 g 09101470 SKF LGHP2 400 g 09101276 Lubricant for sealing rings Material NBR FKM Klüber Petamo GHY 133N 10 g 04963458 FUCHS LUBRITECH Gleitmo 100 S 1 kg 03258092 Material EPDM EPP Klüber Klübersynth BLR 46 122 10 g 03252663 Corrosion protection and lubricant SEW EURODR...

Page 210: ...per track Iout 10 mARMS Pulse duty factor Sin cos Phase angle A B 90 3 Vibration resistance 100 m s2 1 Shock resistance 1000 m s2 2 1000 m s2 2 2000 m s2 2 Maximum speed nmax 6000 min 1 Degree of protection IP66 Connection Terminal box on incremental encoder 1 EN 60088 2 6 2 EN 60088 2 27 Encoder ES7R EV7R EG7R ES7C EV7C EG7C For motors EDR 71 132 71 280 160 280 71 132 71 280 160 280 EDRN 80 132S ...

Page 211: ...chnical data Encoders Operating Instructions EDR 71 315 EDRN63 315 211 Encoder ES7R EV7R EG7R ES7C EV7C EG7C Connection Terminal box on incremental encoder 1 EN 60088 2 6 2 EN 60088 2 27 25896334 EN 06 2019 ...

Page 212: ...ARMS Pulse duty factor Sin cos Phase angle A B 90 3 Scanning code Gray code Single turn resolution 4096 increments revolution Multi turn resolution 4096 revolutions Data transmission Synchronous serial SSI Serial data output Driver to EIA RS 422 Serial pulse input Recommended receiver to EIA RS 422 Clock frequency Permitted range 100 2000 kHz max 300 kHz with cable length of 100 m Clock pulse spac...

Page 213: ...Sin cos Output current per track Iout 10 mARMS Pulse duty factor Sin cos Phase angle A B 90 3 Scanning code Binary code Single turn resolution 8192 increments revolution Multi turn resolution 65536 revolutions Data transmission RS485 Serial data output Driver to EIA RS 485 Serial pulse input Recommended driver to EIA RS 485 Clock frequency 9600 baud Clock pulse space period Vibration resistance 10...

Page 214: ...lute encoders with hollow shaft H and SSI interface Encoder AH7Y For motors EDR 315 EDRN 315 Supply voltage UB DC 9 30 V Max current consumption Iin 150 mA Periods per revolution A B 2048 C Output amplitude high DC 2 5 Vpp Ulow DC 0 5 Vpp Max pulse frequency 120 kHz Signal output TTL RS 422 Output current per track Iout 20 mA Pulse duty factor 1 1 20 Phase angle A B 90 20 Absolute encoder scanning...

Page 215: ...60 mARMS Pulse duty factor 1 1 20 Sin cos 1 1 20 Phase angle A B 90 20 90 90 20 Data memory Vibration resistance 100 m s2 1 Shock resistance 1000 m s2 2 Maximum speed nmax 6000 min 1 Mass m 0 36 kg Degree of protection IP66 Connection Terminal box on incremental encoder 1 EN 60088 2 6 2 EN 60088 2 27 9 9 8 Mounting adapters for rotary encoders with solid shaft XV A Encoder mounting adapter with SI...

Page 216: ...roubleshooting measures may damage the drive The drive system might be damaged Use only genuine spare parts in accordance with the valid parts list 10 2 Motor malfunctions Fault Possible cause Measure Motor does not start up Supply cable interrupted Check the connections and intermediate ter minal points correct if necessary Brake does not release See Brake malfunctions Supply cable fuse has blown...

Page 217: ...irectly in delta Check the project planning and use a larger motor or special design if necessary Contact SEW EURODRIVE Contact fault on star delta switch Check the switch replace if necessary Check the connections Incorrect direction of rotation Motor connected incorrectly Swap two phases of the motor supply cable Motor hums and has high current consump tion Brake does not release See Brake malfu...

Page 218: ...contact in supply cable one phase missing Tighten loose contact check connections ob serve wiring diagram Fuse blown Look for and rectify cause replace fuse Line voltage deviates from the rated motor voltage by more than 5 range A 10 range B Adjust motor to line voltage Nominal duty cycle S1 to S10 DIN 57530 exceeded e g caused by excessive starting frequency Adjust the nominal duty cycle of the m...

Page 219: ...uit to frame Check resistance and insulation of the brake coils see Resistance chapter for resistance values Replace complete brake and brake control spe cialist workshop Check switchgear replace if necessary Rectifier defective Replace rectifier and brake coil it may be more economical to replace the complete brake Brake does not brake Working air gap not correct Measure and set working air gap I...

Page 220: ...bed in the chapter Motor malfunctions 2 216 can also oc cur when the motor is operated with a frequency inverter Refer to the frequency in verter operating instructions for the meaning of the problems that occur and to find in formation about rectifying the problems 10 5 Customer service Have the following information available if you require customer service assist ance Nameplate data complete Na...

Page 221: ...IVE 11 1 1 Wiring diagram R13 68001 xx 06 Delta connection The following illustration shows the m connection for lower voltage V1 U1 W1 1 T5 T4 T6 V2 U2 W2 W2 U2 V1 U1 V2 W1 T2 T1 T3 L2 L1 L3 2 3 T4 T6 T5 T2 T1 T3 9007199497344139 1 Motor winding 3 Supply cables 2 Motor terminal board Star connection The following illustration shows the W connection for high voltage V1 U1 W1 1 T5 T4 T6 T2 T1 T3 T6...

Page 222: ... W1 V2 U2 W2 2 U1 W2 V1 U2 W1 V2 PE L1 L2 L3 3 2931852427 1 Motor winding 3 Supply cables 2 Motor terminal board Star connection The following illustration shows the W connection for high voltage V1 U1 W1 1 V2 U2 W2 2 U1 W2 V1 U2 W1 V2 PE L1 L2 L3 3 2931850507 1 Motor winding 3 Supply cables 2 Motor terminal board Change in direction of rotation Swap connection of 2 supply cables L1 L2 25896334 EN...

Page 223: ...ltage 1 V1 U1 W1 V2 U2 W2 8 8 9 9 8 9 8 9 3 2 28296026891 1 Motor winding 3 Supply cables 2 Motor terminal board Star connection The following illustration shows the W connection for high voltage V1 U1 W1 1 V2 U2 W2 8 8 9 9 8 9 8 9 3 2 28295960843 1 Motor winding 3 Supply cables 2 Motor terminal board Change in direction of rotation Swap connection of 2 supply cables L1 L2 25896334 EN 06 2019 ...

Page 224: ...systems BG1 2 BG2 4 61 55 46 7 5 11 5 15 24 5 29 33 2 11 4 3 5 6 49 28545605259 BG1 5 BG3 0 BGE BS24 BSG 12 78 70 1 2 3 4 5 36 14 4 3 60 5 32 5 9007203295602315 BMS BME BMH BMP BMK BMKB BMV 15 14 13 4 3 2 1 BM 75 5 68 1 22 5 91 5 4040894987 1 Support rail mounting EN 50022 35 7 5 25896334 EN 06 2019 ...

Page 225: ...979 BU RD ca 275 12 33 12 M15x1 5 SW 50 WH Ø 5511 Stripped Conductor end sleeves Nameplate O ring 23913468427 SR10E SR11E SR15E SR19E Maximum permitted direct current 1 A Max transformer current 0 075 0 6 A 0 6 10 A 10 50 A 20 90 A Part number 0822439 08282447 08282455 08283125 Ambient temperat ure1 15 to 40 C Storage temperature 25 to 125 C 1 Ambient temperature of the drive 25896334 EN 06 2019 ...

Page 226: ...61 12 5 SW17 Ø 43 WH 6 Stripped Conductor end sleeves Nameplate O ring 23903267979 UR11E UR15E Maximum permitted direct current 1 A Permitted AC voltage 42 150 V 150 500 V Part number 0823133 0823141 Ambient temperature1 15 to 40 C Storage temperature 25 to 125 C 1 Ambient temperature of the drive 25896334 EN 06 2019 ...

Page 227: ... circuit rapid brake application AC DC Cut off in the DC and AC circuits Rapid brake application BS TS Brake BS Accelerator coil TS Coil section 1a 2a 5a 4a 3a Auxiliary terminal strip in terminal box Motor with delta connection Motor with star connection Control cabinet limit WH White RD Red BU Blue BN Brown BK Black More wiring diagrams of brake controllers are available on request 25896334 EN 0...

Page 228: ...x Wiring diagrams Operating Instructions EDR 71 315 EDRN63 315 228 BGE brake control AC 1 2 5 4 3 BU WH RD BGE AC U M TS BS 9007204718863115 AC DC 1 2 5 4 3 BU WH RD BGE AC M TS BS 5464124043 25896334 EN 06 2019 ...

Page 229: ...Operating Instructions EDR 71 315 EDRN63 315 229 BME brake control AC BU UAC WH RD 1a 2a 5a 4a 3a BME 1 2 13 14 15 4 3 M TS BS 5464996619 AC DC BU AC WH RD 1a 2a 5a 4a 3a BME 1 2 13 14 15 4 3 M TS BS 5464998539 25896334 EN 06 2019 ...

Page 230: ...cabinet BMP3 1 BMP3 1 AC 1 2 3 2 1a 2a 3a 4a 5a AC U AC DC 1 2 3 1a 2a 3a 4a 5a AC U 3 13 14 15 13 14 15 2 RD BU WH RD BU WH 1 1 18014402495362699 1 Brake coil 2 Terminal strip 3 Wire jumper BMH brake control AC BU AC WH RD 1a 2a 5a 4a 3a M TS BS 1 2 1 2 13 14 15 4 3 BMH 3985883787 1 Heating 2 Releasing 25896334 EN 06 2019 ...

Page 231: ...11 Appendix Wiring diagrams Operating Instructions EDR 71 315 EDRN63 315 231 AC DC BU AC WH RD 1a 2a 5a 4a 3a M TS BS 2 1 1 2 13 14 15 4 3 BMH 3985885835 1 Heating 2 Releasing 25896334 EN 06 2019 ...

Page 232: ...serve the notes in chapter Encoder connection when connecting the encoder UB A A B B C C D D AS7W AG7W AS7Y AG7Y ES7C EG7C ES7R EG7R ES7S EG7S D C B A D B C A UB VB VB VB VB DGND DGND DGND DGND Cos Cos A Cos Cos Cos A Cos Sin Sin B Sin Sin Sin B Sin Clock C C Clock C C Data Data Data Data Data Data 25896334 EN 06 2019 ...

Page 233: ... entries 1 and 3 here using 3 as an example1 Cable entries X and 2 here using X as an example1 x 2 a 1 3 b 27021601036054411 1 If terminal strip 1 does not exist you can install terminal strip 2 at the position for terminal strip 1 or for the rectifier 1 Cable entry 1 X Cable entry X 2 Cable entry 2 a Terminal strip 1 or rectifier in category 3D 3 Cable entry 3 b Terminal strip 2 The terminals can...

Page 234: ...g fan VE with part number group 1379 Operating Instructions EDR 71 315 EDRN63 315 234 11 4 Operation and maintenance instructions for forced cooling fan VE with part number group 1379 0 1 2 0 3 4 5 6 7 07 8 4 99 2 5 6 9 1 6 5 6 6 6 A 6 6 5 6 9 1 1 2 25896334 EN 06 2019 ...

Page 235: ...ooling fan VE with part number group 1379 Operating Instructions EDR 71 315 EDRN63 315 235 6 9 A71 6 2 B 6 6 9 5 6 6 5 5 C C 6 6 C C 6 5 6 99 5 2 99 C DC 6 9 5 6 5 6 6 2 19 E 5 6 6 6 0 6 5 1 5 6 6 5 6 5 F 6 6 5 6 1 5 5 6 6 G 6 F G 0 F G 1 E 71 D 25896334 EN 06 2019 ...

Page 236: ... L2 L2 L2 L2 V1 W1 L3 L3 L3 L3 U2 V2 L1 L1 L1 L1 U1 L2 L2 L2 L2 V1 W2 W1 3 3 1 U2 V2 L1 U1 V1 W2 W1 N L N U1 V1 W1 W2 U2 V2 L1 L3 L2 C C U1 V1 W1 W2 U2 V2 L1 L3 L2 U1 V1 W1 W2 U2 V2 12 11 T1 T2 12 11 T1 T2 12 11 T1 T2 T1 T2 PE T1 T2 PE T1 T2 Sternschaltung Dreieckschaltung DreieckSteinmetz W1 T3 braun W2 T6 gelb V1 T2 hellblau V2 T5 weiß U1 T1 schwarz U2 T4 grün ElktrischerAnschlußMotortypB20 C60 ...

Page 237: ...220 332 112 0 06 28 380 575 0 45 0 12 0 14 0 29 0 97 200 303 346 525 346 525 31 0 33 0 07 505 262 0 22 91 31 132 1 230 277 230 277 220 277 210 300 250 0 22 210 220 277 220 277 220 277 230 277 346 525 230 277 118 380 575 380 575 0 30 0 37 0 28 220 277 230 277 0 57 0 06 470 380 575 380 575 230 277 230 277 380 575 346 525 380 575 346 525 132 169 100 80 132 187 200 303 250 250 mm 118 150 132 71 80 187...

Page 238: ...ere Device category Device protection level EPL Gases vapours mists 2 rare 3G Gc Dusts 22 rare 3D Dc IECEx zone 22 2 approval Ex ec IIC T3 Gc Devices of the group IIC and IIIC for use in the remaining explosive areas Ex tc IIIC T120 C Dc above ground for zone 2 and 22 IEC 60079 7 Type of ignition protection ec non sparking equipment Group IIC group IIC gases Temperature class T3 EPL Gc IEC 60079 3...

Page 239: ...the connection diameter of the motor to be cooled matches the tube diameter Deviations result in irregular tubes and the necessary minimum air gap between the impeller and the tube might no longer be maintained The electrical connection is made according to the operating mode in accordance with the connection diagram see appendix The connection diagram has also been affixed to the terminal box cov...

Page 240: ...f the fan motor of T 120 C being exceeded During operation care must be taken that especially in dusty atmospheres that there is no excessive build up of dust on the fan blades as this can also result in imbalance which reduces the operating life and may result in friction which could cause ignition This also applies to atmospheres containing particles e g in the wood processing industry or in coa...

Page 241: ...ex 1 U2 PE L1 L1 L1 L1 U1 V2 W2 L3 L3 L3 L3 L2 L2 L2 L2 V1 W1 L3 L3 L3 L3 U2 V2 L1 L1 L1 L1 U1 L2 L2 L2 L2 V1 W2 W1 3 3 T1 T2 PE T1 T2 Sternschaltung Dreieckschaltung W1 T3 braun W2 T6 gelb V1 T2 hellblau V2 T5 weiß U1 T1 schwarz U2 T4 grün Elektrischer Anschluss Power Supply Star connection Delta connection U1 T1 black W1 T3 brown V1 T2 light blue U2 T4 green W2 T6 yellow V2 T5 white 25896334 EN ...

Page 242: ...00 299 5 200 303 220 332 0 47 97 160 200 299 5 200 303 220 332 1 36 183 132 248 4 200 303 220 332 0 48 91 132 248 4 200 303 220 332 0 67 123 112 210 200 303 220 332 0 42 144 100 186 2 200 303 220 332 0 44 42 90 168 200 303 220 332 0 44 120 80 147 9 200 303 220 332 0 13 34 71 129 6 200 303 220 332 0 13 35 3 63 114 5 200 303 220 332 0 13 260 250 450 466 3 346 525 380 575 0 69 509 204 249 373 2 346 5...

Page 243: ...1 IL 2 10 40 B31 IL 2 10 40 B31 IL 2 10 40 B31 IL 2 10 40 97 112 210 100 122 100 135 0 96 104 100 186 2 100 122 100 135 0 94 88 90 168 100 122 100 135 0 98 89 80 147 9 100 122 100 135 0 99 87 71 129 6 100 122 100 135 0 98 85 3 63 114 5 100 122 100 135 1 00 97 112 210 174 210 174 234 0 55 104 100 186 2 174 210 174 234 0 54 88 90 168 174 210 174 234 0 57 89 80 147 9 174 210 174 234 0 57 87 71 129 6 ...

Page 244: ...63 315 244 11 6 Declarations of conformity 11 6 1 Type examination certificate INFORMATION The EU prototype test certificate is provided with the drive The notified body as well as the technical details are listed in the provided EU prototype test certificate 25896334 EN 06 2019 ...

Page 245: ...epresentative for compiling the technical documents Place Date 02 07 2018 Managing Director Innovation Mechatronics Dr Hans Krattenmacher a b Motors of the series EDRS71 EDRE225 Variant 2GD 2G or 2D Designation II2G Ex eb IIB T3 Gb II2G Ex eb IIC T3 Gb II2G Ex eb IIB T4 Gb II2G Ex eb IIC T4 Gb II2D Ex tb IIIC T120 C Db II2D Ex tb IIIC T140 C Db in accordance with ATEX Directive 2014 34 EU L 96 29 ...

Page 246: ...e technical documents Place Date 02 07 2018 Managing Director Innovation Mechatronics Dr Hans Krattenmacher a b Motors of the series EDRS71 EDRE315 Possibly in connection with brake of the series BE Variant 3GD 3G or 3D Designation II3G Ex ec IIB T3 Gc II3G Ex ec IIC T3 Gc II3D Ex tc IIIB T120 C Dc II3D Ex tc IIIB T140 C Dc II3D Ex tc IIIC T120 C Dc II3D Ex tc IIIC T140 C Dc in accordance with ATE...

Page 247: ...e technical documents Place Date 5 13 2019 Managing Director Innovation Mechatronics Dr Hans Krattenmacher a b Motors of the series EDRN63 EDRN315 Variant 2G 2D 2GD Category 2G 2D Designation II2G Ex eb IIB T2 Gb II2G Ex eb IIC T2 Gb II2G Ex eb IIB T3 Gb II2G Ex eb IIC T3 Gb II2G Ex eb IIB T4 Gb II2G Ex eb IIC T4 Gb II2D Ex tb IIIC T120 C Db II2D Ex tb IIIC T140 C Db in accordance with ATEX Direct...

Page 248: ...d FS11 14 Possibly in connection with encoder of the series ES7 EG7 EH7 EK8 AK8 AH7 AH8 XK XV AS7 AG7 XS7 XG7 EV2 EV7 AV7 EV8 AV8 also in FS04 and FS11 12 14 Variant 3GD 3D 3G Category 3G 3D Designation II 3G Ex ec IIB T3 Gc II 3G Ex ec IIC T3 Gc II 3D Ex tc IIIB T120 C Dc II 3D Ex tc IIIB T140 C Dc II 3D Ex tc IIIC T120 C Dc II 3D Ex tc IIIC T140 C Dc in accordance with ATEX Directive 2014 34 EU ...

Page 249: ...entative for compiling the technical documents Place Date 11 07 2017 Managing Director Technology Johann Soder a b Motors of the series EDRN80M4 EDRN315H4 Variant 3GD 3D 3G Category 3G 3D Designation II 3G Ex ec IIB T3 Gc II 3G Ex ec IIC T3 Gc II 3D Ex tc IIIB T120 C Dc II 3D Ex tc IIIB T140 C Dc II 3D Ex tc IIIC T120 C Dc II 3D Ex tc IIIC T140 C Dc in accordance with ATEX Directive 2014 34 EU L 9...

Page 250: ... Group II Category 3DG WISTRO declares that the products listed above comply with the following Directives 2014 34 EU Applicable standards EN 60034 1 2010 Cor 2010 EN 14986 2017 EN 60079 0 2012 A11 2013 EN 60079 7 2015 EN 60079 31 2014 WISTRO bears the sole responsibility for the issue of this EU Declaration of Conformity This declaration does not constitute an assurance of product characteristics...

Page 251: ...11 Appendix Declarations of conformity Operating Instructions EDR 71 315 EDRN63 315 251 11 6 3 Encoder 25896334 EN 06 2019 ...

Page 252: ...11 Appendix Declarations of conformity Operating Instructions EDR 71 315 EDRN63 315 252 25896334 EN 06 2019 ...

Page 253: ...unitary production enterprise SEW EURODRIVE RybalkoStr 26 220033 Minsk Tel 375 17 298 47 56 298 47 58 Fax 375 17 298 47 54 http www sew by sales sew by Belgium Assembly Sales Service Brussels SEW EURODRIVE n v s a Researchpark Haasrode 1060 Evenementenlaan 7 3001 Leuven Tel 32 16 386 311 Fax 32 16 386 336 http www sew eurodrive be info sew eurodrive be Service Competence Center Industrial Gears SE...

Page 254: ...86 22 25322612 Fax 86 22 25323273 http www sew eurodrive cn info sew eurodrive cn Assembly Sales Service Suzhou SEW EURODRIVE Suzhou Co Ltd 333 Suhong Middle Road Suzhou Industrial Park Jiangsu Province 215021 Tel 86 512 62581781 Fax 86 512 62581783 suzhou sew eurodrive cn Guangzhou SEW EURODRIVE Guangzhou Co Ltd No 9 JunDa Road East Section of GETDD Guangzhou 510530 Tel 86 20 82267890 Fax 86 20 8...

Page 255: ... lines Fax 202 44812685 http www copam egypt com copam copam egypt com Estonia Sales Tallin ALAS KUUL AS Reti tee 4 75301 Peetri küla Rae vald Harjumaa Tel 372 6593230 Fax 372 6593231 http www alas kuul ee veiko soots alas kuul ee Finland Assembly Sales Service Hollola SEW EURODRIVE OY Vesimäentie 4 15860 Hollola Tel 358 201 589 300 Fax 358 3 780 6211 http www sew eurodrive fi sew sew fi Service H...

Page 256: ...Östringen Tel 49 7253 9254 0 Fax 49 7253 9254 90 oestringen sew eurodrive de Service Competence Center Mechanics Mechatronics SEW EURODRIVE GmbH Co KG Ernst Blickle Straße 1 76676 Graben Neudorf Tel 49 7251 75 1710 Fax 49 7251 75 1711 scc mechanik sew eurodrive de Electronics SEW EURODRIVE GmbH Co KG Ernst Blickle Straße 42 76646 Bruchsal Tel 49 7251 75 1780 Fax 49 7251 75 1769 scc elektronik sew ...

Page 257: ...ww varmaverk is vov vov is India Registered Office Assembly Sales Service Vadodara SEW EURODRIVE India Private Limited Plot No 4 GIDC POR Ramangamdi Vadodara 391 243 Gujarat Tel 91 265 3045200 Fax 91 265 3045300 http www seweurodriveindia com salesvadodara seweurodriveindia com Assembly Sales Service Chennai SEW EURODRIVE India Private Limited Plot No K3 1 Sipcot Industrial Park Phase II Mambakkam...

Page 258: ...RODRIVE di R Blickle Co s a s Via Bernini 14 20020 Solaro Milano Tel 39 02 96 980229 Fax 39 02 96 980 999 http www sew eurodrive it milano sew eurodrive it Ivory Coast Sales Abidjan SEW EURODRIVE SARL Ivory Coast Rue des Pêcheurs Zone 3 26 BP 916 Abidjan 26 Tel 225 21 21 81 05 Fax 225 21 25 30 47 info sew eurodrive ci http www sew eurodrive ci Japan Assembly Sales Service Iwata SEW EURODRIVE JAPAN...

Page 259: ...02 Parque Industrial Quéretaro C P 76220 Querétaro México Tel 52 442 1030 300 Fax 52 442 1030 301 http www sew eurodrive com mx scmexico seweurodrive com mx Sales Service Puebla SEW EURODRIVE MEXICO S A de C V Calzada Zavaleta No 3922 Piso 2 Local 6 Col Santa Cruz Buenavista C P 72154 Puebla México Tel 52 222 221 248 http www sew eurodrive com mx scmexico seweurodrive com mx Mongolia Technical Off...

Page 260: ...ora Barrio Bernardino Tel 595 991 519695 Fax 595 21 3285539 sewpy sew eurodrive com py Peru Assembly Sales Service Lima SEW EURODRIVE DEL PERU S A C Los Calderos 120 124 Urbanizacion Industrial Vulcano ATE Lima Tel 51 1 3495280 Fax 51 1 3493002 http www sew eurodrive com pe sewperu sew eurodrive com pe Philippines Sales Makati P T Cerna Corporation 4137 Ponte St Brgy Sta Cruz Makati City 1205 Tel ...

Page 261: ...3 490 83 20 Fax 386 3 490 83 21 pakman siol net South Africa Assembly Sales Service Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Eurodrive House Cnr Adcock Ingram and Aerodrome Roads Aeroton Ext 2 Johannesburg 2013 P O Box 90004 Bertsham 2013 Tel 27 11 248 7000 Fax 27 11 248 7289 http www sew co za info sew co za Cape Town SEW EURODRIVE PROPRIETARY LIMITED Rainbow Park Cnr Racecourse Omuramba Ro...

Page 262: ...7 245 sewtwn ms63 hinet net http www tingshou com tw Nan Tou Ting Shou Trading Co Ltd No 55 Kung Yeh N Road Industrial District Nan Tou 540 Tel 886 49 255353 Fax 886 49 257878 sewtwn ms63 hinet net http www tingshou com tw Tanzania Sales Daressalam SEW EURODRIVE PTY LIMITED TANZANIA Plot 52 Regent Estate PO Box 106274 Dar Es Salaam Tel 255 0 22 277 5780 Fax 255 0 22 277 5788 http www sew eurodrive...

Page 263: ... 845 3179 csbridgeport seweurodrive com Midwest Region SEW EURODRIVE INC 2001 West Main Street Troy Ohio 45373 Tel 1 937 335 0036 Fax 1 937 332 0038 cstroy seweurodrive com Southwest Region SEW EURODRIVE INC 3950 Platinum Way Dallas Texas 75237 Tel 1 214 330 4824 Fax 1 214 330 4724 csdallas seweurodrive com Western Region SEW EURODRIVE INC 30599 San Antonio St Hayward CA 94544 Tel 1 510 487 3560 F...

Page 264: ...GE BS BSG 224 Brake connection 79 Brake control 58 BGE 228 BME 229 Connection 79 Control cabinet 196 Motor terminal box 198 Motor wiring compartment 198 Brake control block diagrams BMH brake control 230 BMP 3 1 brake control control cabinet 230 Brake control of BE brake Control cabinet 196 Brake malfunctions 219 Brakemotor inspection Brakemotor 159 Brakemotor structure EDR 160 315 158 EDR 71 80 1...

Page 265: ...ng 49 Embedded safety notes 7 EMC 61 102 109 Encoder 28 AG7 89 AH7 89 AS7 89 Connection 90 EG7 89 EH7 89 ES7 89 Mounting adapter 38 Technical data 210 Wiring diagram 232 Encoder mounting adapter 40 Energy recovery 96 Environmental impact 67 Equipotential bonding 58 ES7 89 EV 38 Explosion proof motors 27 F Failure 216 Faults 216 Forced cooling fan WISTRO operating and maintenance instruc tions 234 ...

Page 266: ...tup 35 Motor circuit breaker 69 Design 2G 2D and 2GD 69 Motor designation 26 Motor feet Retrofitting modifying motor feet 50 Motor malfunctions 216 Motor protection 69 102 109 Motor circuit breaker 69 Motor protection device 59 Motor inverter assignment 98 3GD design 105 Mounting 35 Mounting adapter 38 40 Encoder 38 XV 149 150 152 Mounting designs 27 Mounting XH A 41 MOVITRAC B 98 N Nameplate 22 A...

Page 267: ... to claim under limited warranty 7 Ring cable lug connection 74 Rolling bearing 205 RS 180 S Safe operation 97 104 Safe operation of motors 97 104 Safety cover 54 Safety notes Designated use 11 Designation in the documentation 6 Electrical connection 13 Meaning of the hazard symbols 7 Preliminary information 9 Setup 11 Storage 11 Structure of embedded 7 Structure of section related 6 Second shaft ...

Page 268: ...th terminal board and anti twist frame 45 Terminal strip 77 Terminal strip arrangement 233 Terminal strips arrangement 233 Terminal voltage 110 114 Calculating 115 TF 85 TF temperature sensor 69 85 Thermal motor protection 102 109 2GD design 102 Tightening torques of the terminal box 42 Trademarks 7 Transportation 11 Type designation 26 Temperature detection 28 Type designation of EDR Mechanical a...

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Page 272: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG Ernst Blickle Str 42 76646 BRUCHSAL GERMANY Tel 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com ...

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