Selco Genesis 2200 PMC Repair Manual Download Page 47 | Manualshive

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Summary of Contents for Genesis 2200 PMC

Page 1: ...Genesis 2200 PMC MANUALE DI RIPARAZIONE REPAIR MANUAL...

Page 2: ...fotostatiche i film ed i microfilm sono riservati e vietati senza l autorizzazione scritta della SELCO s r l Before performing any operation on the machine make sure that you have thoroughly read and...

Page 3: ...s management 54 3 12 Guard limits 54 3 13 Alarms screen 55 3 14 Rear panel 56 3 15 Sockets panel 56 4 ACCESSORIES 56 4 1 General RC 56 4 2 RC 100 remote control 56 4 3 RC 180 remote control 56 4 4 RC...

Page 4: ...level Do not use this machine to defrost pipes Do not use this equipment to charge batteries and or accumulators Do not use this equipment to jump start engines 1 2 User s and other persons protectio...

Page 5: ...ly be sprayed quite far and reach the surrounding areas even through minute openings Pay particular attention to keep people and property safe Do not perform welding cutting operations on or near con...

Page 6: ...ot a nuisance any longer Before installing this apparatus the user must evalu ate the potential electromagnetic problems that may arise in the surrounding area considering in particular the health con...

Page 7: ...persons or things Do not drop or apply undue pressure on the equipment Do not lift the unit by the handle 2 2 Positioning of the equipment Keep to the following rules Provide easy access to the equip...

Page 8: ...ng The connection shown in the figure produces reverse polarity welding To obtain straight polar ity welding reserve the connection Connect 1 the earth clamp to the negative socket 2 of the power sour...

Page 9: ...terminal strip Before shipment the equipment is set for use with reverse polarity 3 SYSTEM PRESENTATION 3 1 General The Genesis 2200 PMC are constant current inverter power sources developed for elect...

Page 10: ...stage the gas test is also carried out to check the proper connection to the gas supply system 3 4 Test screen When the side panel coil compartment is open the welding operations are inhibited The te...

Page 11: ...TIG DC LIFT START Standard MIG MAG Pulsed MIG MAG 3b MIG MAG Pulsed MIG MAG Allows the selection of the welding method 2 Step 4 Step Crater filler 3c MMA Synergy Allows you to set the best arc dynamic...

Page 12: ...c response in welding facilitating the welder s operations Increasing the value of the arc force to reduce the risks of sticking of the electrode Parameter set as a percentage of the welding current M...

Page 13: ...adjustment of the wire feed speed in the phases prior to arc striking Given as a of the wire speed set Permits striking at reduced speed therefore softer and with less spatter Minimum 10 Maximum 100...

Page 14: ...ectronic regulation of the series inductance of the welding circuit Makes it possible to obtain a quicker or slower arc to compensate for the welder s movements and for the natural welding instability...

Page 15: ...program is not avail able or is not consistent with the other system settings 2 Synergic curves MIG MAG G3 4 Si1 CO2 G3 4 Si1 Ar 18 CO2 CrNi 19 9 Ar 2 CO2 AlMg5 Ar AlSi5 Ar Al99 5 Ar CuAl8 Ar CuSi3 Ar...

Page 16: ...m the operation by pressing button 3 The storage of a new program on an already occupied memory location requires cancellation of the memory location by an obligatory procedure Cancel the operation by...

Page 17: ...ds Select the required parameter by rotating the encoder Store the selected parameter in the 7 segment display by pressing button 2 Save and exit the current screen by pressing button 4 Default I1 3 1...

Page 18: ...Max parameter by pressing the encoder button Adjust the required parameter Min Max parameter by rotating the encoder Save and exit the current screen by pressing button 4 Cancel the operation by pres...

Page 19: ...arm code 3 Alarm type Alarm codes E01 E02 Temperature alarm It is advisable not to switch off the equipment while the alarm is on the internal fan will thus keep operating and will help to cool the ov...

Page 20: ...e device voltage change MIG MAG 4 External devices MIG MAG torch 5 Welding polarity change 4 ACCESSORIES 4 1 General RC Operation of the remote control is activated when connected to the Selco power s...

Page 21: ...a remote control unit designed to manage the display and the adjustment of all available parameters of the power source to which it is connected 4 6 MIG MAG series torches 1 Torch button Consult the...

Page 22: ...y Cause Faulty plug or cable Solution Replace the faulty component Contact the nearest service centre to have the sys tem repaired Cause Line fuse blown Solution Replace the faulty component Cause Fau...

Page 23: ...Cause Insufficient shielding gas Solution Adjust the gas flow Check that the diffuser and the gas nozzle of the torch are in good condition Cause Humidity in the welding gas Solution Always use quali...

Page 24: ...the workpieces carefully before welding Cause Grease varnish rust or dirt on the filler material Solution Always use quality materials and products Keep the filler metal always in perfect condition C...

Page 25: ...ccom pany the machine The purchaser must follow the directions contained in the above manual Failure to do so will exempt Selco from all liability The operations described in this manual require the u...

Page 26: ...gh temperature CAUTION LIVE PARTS When handling internal parts of the machine remember that opening of the switch does not prevent the risk of electric shocks the machine must be unplugged from the po...

Page 27: ...mple a b the arrow point indicates where to apply the red tip of the multimeter a while the black tip is applied at the other end b When a double arrow appears between two measuring points e g c d the...

Page 28: ...MIG MAG WELDING V OUT 14 0 05 x I OUT Es 16Vdc 50A 19Vdc 100A 24Vdc 200A etc If output voltage goes too much above or below the rated value the generator could either saturate or go into arc force or...

Page 29: ...ng current 10 1 Offset calibration set up 704 Lets you calibrate the system Short circuit the system s and connectors Enter set up by pressing the encoder key for at least 5 seconds Select the require...

Page 30: ...28V Enter set up by pressing the encoder key for at least 5 seconds Select the required parameter 701 Press the encoder knob to perform calibration Use a clamp meter to read the real current value Tu...

Page 31: ...Thermic sensor E07 Wire feed motor supply alarm Motor s power supply failure Perform checks on motor card and power supply card E08 Blocked motor alarm There was an engine block or missing encoder sig...

Page 32: ...resence Reset menu check for any h f leakage repair pcb 15 14 533 E40 System power supply alarm Missing phase on input power supply Check input line status input card 15 14 507 main switch The checks...

Page 33: ...se visual message and complete block of welding process In end out time filter avoid wrong signal due to start and stop welding process Alarm Description E54 Current level exceeded Alarm E62 Current l...

Page 34: ...ration section 702 Voltage calibration Allow the calibration of the system consult the System calibration section 704 Offset calibration Lets you calibrate the system consult the Offset calibration se...

Page 35: ...aximum 10 0s Default 2 0s 12 3 INFO screen set up 501 Allow to display of a series of system data 1 System type board 2 Board Control board 3 Software Software version Control board 4 S N Serial numbe...

Page 36: ...72 12 4 Push Pull power setting Minimum Medium Medium Maximum 1 ON 2 OFF 3 OFF 4 OFF 1 ON 2 ON 3 OFF 4 OFF 1 ON 2 ON 3 ON 4 OFF 1 ON 2 ON 3 ON 4 ON...

Page 37: ...9 0A Duty factor 40 C x 35 220A x 40 220A x 60 190A 200A 180A x 100 180A 190A 170A Duty factor 25 C x 80 220A x 100 220A 200A 180A Adjustment range I2 3 220A 3 220A 3 180A Open circuit voltage Uo 92Vd...

Page 38: ...74...

Page 39: ...en Elektroger te die am Ende ihrer Lebensdauer angelangt sind gesondert gesammelt und einer Recycling und Entsorgungsstelle ber geben werden Der Eigent mer des Ger ts muss sich bei den rtlichen Verwal...

Page 40: ...11 Gamme du courant maximum et minimum et de la tension conventionnelle de charge corre spondante 12 Symbole du cycle d intermittence 13 Symbole du courant nominal de soudage 14 Symbole de la tension...

Page 41: ...77 16 SCHEMI ELETTRICI E DI COLLEGAMENTO WIRING DIAGRAMS AND CONNECTION...

Page 42: ...78 17 CONNETTORI CONNECTORS...

Page 43: ...79...

Page 44: ...80 18 LISTA RICAMBI SPARE PARTS LIST 55 05 010 GENESIS 2200 PMC 1x230V...

Page 45: ...eingang Drahtspulenhaspel 15kg Scharnier Gas leistungsisolator Kabel f r polungswechsel Kabel Induktanz Leistungstransformator Anschluss 6 1 8 Anschluss 1 8 90 FRAN AIS Diode Kit platine Capteur therm...

Page 46: ...ung FP Flat versorgungs Flat driver Pvc gewebeschlauch 5x11 l 1 7m Push pull kit Bedienungsanweisungen A Bedienungsanweisungen B FRAN AIS R sistance 470Ohm 25W Platine Panneau de reglage FP273 Plaque...

Page 47: ...83...

Page 48: ...84 07 01 600 SL 4R 4T 11A 11B 11C 22...

Page 49: ...Rolle f r F lldrahtstahl 1 2 1 4 1 6 Rolle f r F lldrahtstahl 1 6 2 0 2 4 Zapfen VorschubKoerper 4 Rollen Getriebemotor 120W Motorflansch Drahtvorschubrolle glatt Kit unterlegscheiben f r drahtzugaggr...

Page 50: ...86 19 INSTALLAZIONE KIT ACCESSORI INSTALLATION KIT ACCESSORIES 73 11 014 Kit Push Pull...

Page 51: ...87...

Page 52: ...88 STANDARD U D VERSION OPTIONAL PUSH PULL VERSION...

Page 53: ...89...

Page 54: ...90 MODULO RICAMBI...

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