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ASSEMBLY
Titan 5000 Series II 01/22
Assembly Section 3-21
© 2022 Alamo Group Inc.
ASSEMBL
Y
DRIVE COUPLER
The Titan 5000 is equipped with a zero maintenance direct-drive Magnaloy Hytrel Coupler system which is
designed to provide years of heavy duty service.
Motor and Coupler Install Instructions:
1. Slide the Steel Bushing Coupler Half (R800-228) onto
the reel shaft ensuring good engagement with the key in
the reel shaft.
2. With the motor (116-216) secured to the motor mount
(R800-226), slide the Motor Coupler Half (R800-229)
onto the motor shaft inside the housing ensuring good
engagement with the key in the motor shaft.
3. Rest the Hytrel Coupler Insert (R800-227) in the Steel
Bushing Coupler Half that is mounted on the Reel.
4. Lift the Motor Assembly and connect the coupler halves
with the Hytrel insert between them.
5. Using four (4) ¾"x2-1/2" carriage bolts and ¾" flange lock nuts snug the motor mount to the reel side plate,
but do not fully tighten.
6. Push the Reel side coupler half towards the motor until the two halves contact the lip around the outside of
the insert. Do not push the Motor side coupler further than necessary onto the motor shaft.
7. Using Loctite 243, tighten all set screws on both coupler halves to 25.5 ft/lbs (35 Nm).
8. Using the four (4) ¼" bolts and jam nuts installed to the adjustment plates on the reel side plate, align the
outer surfaces of the coupler halves to within 0.015". Measure this using a straight edge across the coupler
halves. Measure in two places 90 degrees from each other as shown (for example: top and front of the
coupler)
9. Rotate the reel to ensure good engagement all around the coupler insert.
NOTE:
Coupler misalignment of greater than 1 degree, or 0.015" will reduce the life of the coupler insert and
may cause damage to other components of your rock picker.
Summary of Contents for Titan 5000 II Series
Page 4: ......
Page 7: ...Safety Section 1 1 2022 Alamo Group Inc SAFETY SECTION ...
Page 22: ...SAFETY Titan 5000 Series II 01 22 Safety Section 1 16 2022 Alamo Group Inc SAFETY ...
Page 23: ...SAFETY Titan 5000 Series II 01 22 Safety Section 1 17 2022 Alamo Group Inc SAFETY ...
Page 24: ...SAFETY Titan 5000 Series II 01 22 Safety Section 1 18 2022 Alamo Group Inc SAFETY ...
Page 25: ...SAFETY Titan 5000 Series II 01 22 Safety Section 1 19 2022 Alamo Group Inc SAFETY ...
Page 26: ...SAFETY Titan 5000 Series II 01 22 Safety Section 1 20 2022 Alamo Group Inc SAFETY ...
Page 27: ...SAFETY Titan 5000 Series II 01 22 Safety Section 1 21 2022 Alamo Group Inc SAFETY ...
Page 29: ...Introduction Section 2 1 2022 Alamo Group Inc INTRODUCTION SECTION ...
Page 34: ......
Page 35: ...Assembly Section 3 1 2022 Alamo Group Inc ASSEMBLY SECTION ...
Page 49: ...ASSEMBLY Titan 5000 Series II 01 22 Assembly Section 3 15 2022 Alamo Group Inc ASSEMBLY ...
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Page 63: ...Operation Section 4 1 2022 Alamo Group Inc OPERATION SECTION ...
Page 97: ...Maintenance Section 5 1 2022 Alamo Group Inc MAINTENANCE SECTION ...
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Page 108: ...Titan 5000 Series II 01 22 P N R801 010C Printed Canada ...