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TABLE OF CONTENTS

SAFETY SECTION ............................................................................................................... 1-1

General Safety Instructions and Practices..........................................................................................................1-2
Operator Safety Instructions and Practices ........................................................................................................1-3
Equipment Operation Safety Instructions and Practices.....................................................................................1-5
Connecting or Disconnecting Implement Safety Instructions and Practices .......................................................1-8
Transporting Safety Instructions and Practices ..................................................................................................1-9
Maintenance and Service Safety Instructions and Practices ............................................................................ 1-10
Concluding Safety Instructions and Practices................................................................................................... 1-12
Decal Location .................................................................................................................................................. 1-13
Decal Description .............................................................................................................................................. 1-15
FEDERAL LAWS AND REGULATIONS ...........................................................................................................1-22

INTRODUCTION SECTION.................................................................................................. 2-1

ASSEMBLY SECTION ......................................................................................................... 3-1

TITAN 5000 SERIES II ASSEMBLY FROM CONTAINERIZED RACKING........................................................3-2
DRIVE COUPLER............................................................................................................................................. 3-21
TITAN 5000 ASSEMBLY FROM LOADING...................................................................................................... 3-24
Wheel Installation.............................................................................................................................................. 3-24
HOSE REST ..................................................................................................................................................... 3-24
Hitch Pole.......................................................................................................................................................... 3-25
Swing Hitch Lock Pin ........................................................................................................................................3-25
Hydraulic Hose Bracket Assembly .................................................................................................................... 3-26
Rock Deflector Assembly.................................................................................................................................. 3-26
PRE-DELIVERY CUSTOMER CHECKLIST ..................................................................................................... 3-27

OPERATION SECTION ........................................................................................................ 4-1

OPERATOR REQUIREMENTS..........................................................................................................................4-4
ROPS and Seat Belt ...........................................................................................................................................4-5
Tractor Safety Devices........................................................................................................................................4-5
Tractor Horsepower ............................................................................................................................................4-5
Tractor Hydraulics...............................................................................................................................................4-6
 Front End Weight ...............................................................................................................................................4-6
Tire Spacing........................................................................................................................................................4-6
GETTING ON AND OFF THE TRACTOR ..........................................................................................................4-6
Boarding the Tractor ...........................................................................................................................................4-6
 Dismounting the Tractor.....................................................................................................................................4-7
STARTING THE TRACTOR ...............................................................................................................................4-8
Connecting the Rock Picker to the Tractor .........................................................................................................4-9
Connecting Rock Picker Hydraulic Lines to the Tractor.................................................................................... 4-11
PRE-OPERATION INSPECTION AND SERVICE ............................................................................................ 4-12
Tractor Pre-Operation Inspection/Service......................................................................................................... 4-13
Rock Picker Pre-Operation Inspection/Service ................................................................................................. 4-13
DRIVING THE TRACTOR AND ROCK PICKER ..............................................................................................4-18
Starting the Tractor ........................................................................................................................................... 4-19
Brake and Differential Lock Setting................................................................................................................... 4-19
OPERATING THE TRACTOR AND IMPLEMENT............................................................................................4-21
Foreign Debris Hazards .................................................................................................................................... 4-22
Operating the Rock Picker ................................................................................................................................ 4-23
Shutting Down the Implement........................................................................................................................... 4-25

Summary of Contents for Titan 5000 II Series

Page 1: ...atchewan Canada S0K 1N0 Tel 306 287 3715 Fax 306 287 3355 Parts Fax 306 287 4066 Web www schulte ca REEL TYPE ROCK PICKER This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover ...

Page 2: ... safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it to within 30 Days Make certain the Serial N...

Page 3: ...y decals are in good condition replace if necessary ____Check that gearboxes have been filled with oil ____Check that all grease fittings have been lubricated DEALER S DELIVERY GUIDE for the SCHULTE Titan 5000 Series II ____Mounting and removal from tractor ____Operation ____Adjustments ____Lubrication ____Maintenance ____Operator s safety precautions ____User s responsibility and warranty ____Ope...

Page 4: ......

Page 5: ...ole 3 25 Swing Hitch Lock Pin 3 25 Hydraulic Hose Bracket Assembly 3 26 Rock Deflector Assembly 3 26 PRE DELIVERY CUSTOMER CHECKLIST 3 27 OPERATION SECTION 4 1 OPERATOR REQUIREMENTS 4 4 ROPS and Seat Belt 4 5 Tractor Safety Devices 4 5 Tractor Horsepower 4 5 Tractor Hydraulics 4 6 Front End Weight 4 6 Tire Spacing 4 6 GETTING ON AND OFF THE TRACTOR 4 6 Boarding the Tractor 4 6 Dismounting the Trac...

Page 6: ...ing the Tractor and Implement 4 33 TROUBLESHOOTING GUIDE 4 34 MAINTENANCE SECTION 5 1 DRIVE COUPLER 5 2 HYDRAULIC MOTOR 5 3 NUTS AND BOLTS 5 5 Bolt Grades and Torque 5 5 HUBS AND SPINDLES 5 6 Greasing and Installation 5 6 TIRES 5 7 Batt Springs 5 7 Hydraulics 5 7 LUBRICATION 5 8 Grease Schedule 5 8 STORAGE 5 9 ...

Page 7: ...Safety Section 1 1 2022 Alamo Group Inc SAFETY SECTION ...

Page 8: ...l Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY Indicates an imminently hazardous situation that i...

Page 9: ...NG LOSS Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operator s position exceeds 80db Noise over 85db over an extended period of time will cause severe hearing loss Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total...

Page 10: ...footing Use a ladder or raised stand to access high spots which cannot be reached from ground level Slipping and falling can cause serious injury or death SG 33 Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact ...

Page 11: ...s Implement only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never operate in darkness or foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and implement Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and forei...

Page 12: ...al for proper starting instructions SG 13 Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hyd...

Page 13: ...ure may cause a sudden drop of the unit with possible injury or death by crushing Fully lower the Implement to ground level to disconnect the Implement or to perform service Do not put hands or feet under lifted components SPU 30 Many varied objects such as wire cable rope or chains can become entangled in the rotating parts of the Implement These objects could then swing outside the housing at gr...

Page 14: ...njury or death STL 20 Never allow riders in the implement hopper bin Hopper contents which may exceed several thousand pounds could fall and crush a rider resulting in possible injury or death STL 21 Hopper contents which may exceed hundred pounds could fall and crush a person resulting in possible injury or death Use extrem care when handling or working on or in load hopper bin STL 22 Use only tr...

Page 15: ...e the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme...

Page 16: ...your operating position mirrors and the implement transport position so that you can clearly see the area where you will be traveling and any traffic that may approach you Failure to maintain adequate vision of the public roadway and traffic can result in serious injury or even death STI 10 Raise the unit to the transport position and secure with the retaining pins before traveling on public roads...

Page 17: ...while it is in motion or while tractor engine is running SG 20 Periodically inspect all moving parts for wear and replace when necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order SG 21 Perform service repairs ...

Page 18: ...azard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipmen...

Page 19: ...SAFETY Titan 5000 Series II 01 22 Safety Section 1 13 2022 Alamo Group Inc SAFETY Decal Location ...

Page 20: ...ECT Amber Reflector 9 226 1541 1 REFLECT Amber Reflector 2 x4 1 2 10 226 180 8 INFORMATION 4 Hours Greasing 11 226 181 8 INFORMATION 8 Hour Greasing 12 226 182 3 INFORMATION 50 Hour Greasing 13 226 334 1 DANGER Crushing and Pinch Points 14 226 335 2 WARNING Pinch Points 15 226 374 1 DANGER Failure to Follow Safety 16 226 382 2 DANGER Entanglement Hazard 17 226 431 1 WARNING Jack 2500lbs 700lbs 18 ...

Page 21: ...SAFETY Titan 5000 Series II 01 22 Safety Section 1 15 2022 Alamo Group Inc SAFETY Decal Description ...

Page 22: ...SAFETY Titan 5000 Series II 01 22 Safety Section 1 16 2022 Alamo Group Inc SAFETY ...

Page 23: ...SAFETY Titan 5000 Series II 01 22 Safety Section 1 17 2022 Alamo Group Inc SAFETY ...

Page 24: ...SAFETY Titan 5000 Series II 01 22 Safety Section 1 18 2022 Alamo Group Inc SAFETY ...

Page 25: ...SAFETY Titan 5000 Series II 01 22 Safety Section 1 19 2022 Alamo Group Inc SAFETY ...

Page 26: ...SAFETY Titan 5000 Series II 01 22 Safety Section 1 20 2022 Alamo Group Inc SAFETY ...

Page 27: ...SAFETY Titan 5000 Series II 01 22 Safety Section 1 21 2022 Alamo Group Inc SAFETY ...

Page 28: ...disconnect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery...

Page 29: ...Introduction Section 2 1 2022 Alamo Group Inc INTRODUCTION SECTION ...

Page 30: ...fety proper operation and maintenance before beginning operation When ordering replacement parts for this rock picker be sure to specify the serial number The serial number is located on the side of the Main Frame tube next to the Swing Hitch Cylinder To place warranty into effect fill out the warranty validation form in full and return it within thirty 30 days of the date of purchase For the purp...

Page 31: ... 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the Implement Mail within 30 days of delivery date of this implement NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Schulte within thirty days of delivery of the implement 3 Record the Rock Picker Model and Serial Numbers on the Warranty page at ...

Page 32: ...r Commercial Agricultural and Government Use Structural Warranty is 1 year from the date of purchase Component Warranty is 1 year from the date of purchase Tires and Rims are covered for 1 year against manufacturer s defects only For Rental Use Structural Warranty is 30 days from the first in service date Component Warranty is 30 days from the first in service date Tires and Rims are covered for 1...

Page 33: ...the roller chains means proper lubrication and adjusting as required to maintain proper tension Extending the life of the batt teeth drum requires that teeth be hard surfaced when the original hard surface has worn down Extending Sprocket life requires proper chain tension and proper alignment of the sprockets THE WARRANTY CLAIM PROCESS A Warranty Claim must be submitted within 30 days of the repa...

Page 34: ......

Page 35: ...Assembly Section 3 1 2022 Alamo Group Inc ASSEMBLY SECTION ...

Page 36: ...NTAINERIZED RACKING NOTE Using the Titan 5000 Parts Manual will be helpful as reference throughout this procedure Items shown in blue are the focus of each step Images may not exactly match your machine 1 Remove the Bucket Spreader and Hitch Pole from the shipping trees and set them aside 2 Remove Shipping Trees and discard ...

Page 37: ...22 Assembly Section 3 3 2022 Alamo Group Inc ASSEMBLY 3 To remove the Grate and Reel Assembly attach hoist to the Cross Tube of the Grate 4 Lift slowly to relieve the load off of the shipping brackets Remove the shipping brackets shown ...

Page 38: ...ion 3 4 2022 Alamo Group Inc ASSEMBLY 5 Hook a second lifting device to the Reel Cross Tube 6 Remove the shipping brackets shown by removing the nuts that connect to the bucket Lift the Grate Assembly out of the bucket Discard these shipping brackets ...

Page 39: ... 01 22 Assembly Section 3 5 2022 Alamo Group Inc ASSEMBLY 7 Remove the crate and all items out of the bucket 8 Move the lights from the inside of the rear beams to the outside 9 Remove the bucket covers from the back of the machine ...

Page 40: ...ASSEMBLY Titan 5000 Series II 01 22 Assembly Section 3 6 2022 Alamo Group Inc ASSEMBLY 10 Remove the rear bumpers and discard 11 Disconnect the bucket cylinders from the tension links ...

Page 41: ...Alamo Group Inc ASSEMBLY 12 Install the Bucket Spreader Tube into the Bucket 13 Using the lift lugs shown lift the bucket to remove the weight from the shipping brackets 14 Remove the Mounting hardware from the shipping tube stands Discard the shipping tube stands ...

Page 42: ...ASSEMBLY Titan 5000 Series II 01 22 Assembly Section 3 8 2022 Alamo Group Inc ASSEMBLY 15 Remove the bolt shown and pivot the bucket support beam back Reinstall the bolt in the second hole ...

Page 43: ...n 3 9 2022 Alamo Group Inc ASSEMBLY 16 Connect the top end of the tension links to the bucket support beams as shown 17 Lower the bucket into place Connect the bucket pivots to the bucket support beams and connect the cylinders to the lugs on the frame ...

Page 44: ... 2022 Alamo Group Inc ASSEMBLY 18 Connect the bottom bolts for the rear cross links and the rear hydraulic shield mounts as shown 19 Install the Rear Hydraulic Shield as shown 20 Install the SMV Sign shown transparent for clarity onto the cross links as shown ...

Page 45: ...ASSEMBLY Titan 5000 Series II 01 22 Assembly Section 3 11 2022 Alamo Group Inc ASSEMBLY 21 Install the hitch bell with the hose rest as shown 22 Install the Frame Extension as shown ...

Page 46: ...1 22 Assembly Section 3 12 2022 Alamo Group Inc ASSEMBLY 23 Install the side bucket extensions Do not install the 3rd bolt from the top 24 Place blocks under the hitch bell and frame extension 25 Place Grate Float Lugs into position ...

Page 47: ...II 01 22 Assembly Section 3 13 2022 Alamo Group Inc ASSEMBLY 26 On the Grate and Reel subassembly side plates install the Float Stops as shown with the angled gusset away from the reel shaft and the top exposed bolt to the front ...

Page 48: ...er the assembly Install pins through the Grate Float Lugs placed in Step 25 28 Install the Grate Float Hydraulics as shown on both sides Ensure the greaseable pin is used to connect the rod clevis to the Grate Float Lugs 29 Connect the hydraulic hoses as shown in the hydraulic schematic Shift bottom elbow back to ensure access to grate hinge pin grease zerks ...

Page 49: ...ASSEMBLY Titan 5000 Series II 01 22 Assembly Section 3 15 2022 Alamo Group Inc ASSEMBLY ...

Page 50: ...2 Alamo Group Inc ASSEMBLY 30 Install the bucket lid using the hinge lugs as shown with the bend flanges facing UP This will install in the same hole that the grate was mounted in for shipping but are not the same mounts 31 Install the front bucket cover as shown ...

Page 51: ...Inc ASSEMBLY 32 Install the Cylinder Shields using the bolt left out from Step 21 as shown 33 Insert Hitch Pole into Hitch Bell in the orientation shown top view and rotate into place 34 Install Hitch Pivot Pin and secure with bolt along with the Hydraulic Hose Guide as shown ...

Page 52: ... II 01 22 Assembly Section 3 18 2022 Alamo Group Inc ASSEMBLY 35 Install Hitch Lock Pin as shown 36 Install Hitch Hydraulics and connect as shown in the hydraulic schematic 37 Install hitch as Solid Tongue or Clevis as required ...

Page 53: ...BLY Titan 5000 Series II 01 22 Assembly Section 3 19 2022 Alamo Group Inc ASSEMBLY 38 Install Hydraulic Hose Stands and Canister Holder as shown 39 Install Light Harness Storage and Manual Canister as shown ...

Page 54: ...40 If equipped install Hydraulic Flow Control and connect as shown in the hydraulic schematic See Page 20 of the Parts Manual for more information 41 Install Jack and allow the machine to rest on it 42 It is important that the Motor and Coupler be installed correctly serviced and inspected ...

Page 55: ...insert between them 5 Using four 4 x2 1 2 carriage bolts and flange lock nuts snug the motor mount to the reel side plate but do not fully tighten 6 Push the Reel side coupler half towards the motor until the two halves contact the lip around the outside of the insert Do not push the Motor side coupler further than necessary onto the motor shaft 7 Using Loctite 243 tighten all set screws on both c...

Page 56: ... properly tightened Confirm that the orientation of the check valves matches the Parts Manual 44 Route hoses along the hitch and secure them to the hose stands 45 Lift one side of the machine and remove the Shipping Skid Discard the Skid 46 Install the Axle Mount weldment 47 Install the Axle and Hub and secure with the cross bolt as shown ...

Page 57: ...Inc ASSEMBLY 48 Install the wheel as shown 49 Block the installed wheel to stop it from moving and repeat Steps 42 45 for the other side 50 Install the rock deflector as shown NOTE Examine machine and ensure all parts are properly installed and all hardware is properly torqued ...

Page 58: ...the bolt plates to ensure correct orientation Insert the spindle into the receiver and install the spindle retention bolt Install the tire rim assembly onto the hub using the 8 wheel nuts per side Tighten hub bolts to 170 ft lbs Inflate the tires to 34 PSI pressure HOSE REST Install hose rest onto the Hitch Bell Bolt Plate as shown Torque bolts to 275 ft lbs Route hoses over the Hose Rest and secu...

Page 59: ...sing the 2 Pivot Pin Item 3 Secure the pivot pin to the bell using the x 4 bolt and locknut as shown Route hoses under the hose guide before tightening Swing Hitch Lock Pin Swing the hitch into either Transport or Working Offset Position and drop the lock pin into the collar Install the quick pin to secure it Use of lock pin is required with or without hydraulic swing option ...

Page 60: ...llow for turning or traveling over rough ground Bolt the manual canister to the manual mount using 3 1 4 x 1 bolts washers and locknuts Install the hitch clevis in the front of the hitch pole using 3 3 4 x 6 bolts and 3 locknuts Never stand between the tractor and Rock Picker while the tractor is being backed to the hitch Rock Deflector Assembly Bolt the side rock deflector to the mainframe using ...

Page 61: ...als in place See manual for decal description and placement Are all bolts tight Have all hoses been properly routed so that hoses do not kink or bind when Rock Picker is articulated through all motions Is machine equipped with proper operator protection Are hydraulic motor coupler and reel properly aligned Does implement operate smoothly at normal operating speed Implement should not vibrate exces...

Page 62: ......

Page 63: ...Operation Section 4 1 2022 Alamo Group Inc OPERATION SECTION ...

Page 64: ...rily Titan 5000 Series II Rock Picker Some pictures may show shields removed for picture clarity NEVER OPERATE these implements without all shields in place and in good operational condition The operator must be familiar with the Titan 5000 Series II Rock Picker and tractor operation and all associated safety practices before operating the Titan 5000 Series II Rock Picker and tractor Proper operat...

Page 65: ... Capacity 5 0 cubic yards 82 m3 Dumping Height 79 2007 mm Tire Size 22 5L x 16 1x14 Ply Power Requirement 125 hp 93 kW Maximum ground speed 4 mph 6 4 km h Hydraulic Drive Kit Motor displacement 62 7 cu inch rev 1027 ml 2500 psi 17 2 MPa peak pressure Built in relief valve set to 2000 psi 13 8 MPa cracking pressure Flow control if equipped variable 0 15 gpm 0 57 L min Options Wide or Narrow Grate S...

Page 66: ...otective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Always Wear Safety Glasses with Side Shields marked with ANSI Z87 Hard Hat Steel Toe Safety Footwear Gloves Hearing Protection Close Fitting Clothing Respirator or Filter ...

Page 67: ... will greatly increase the risk of damaging the implement 3 1 ROPS and Seat Belt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt faste...

Page 68: ...ntain steering control and to prevent the tractor from rearing up while driving If the front end is too light add weight until a minimum of 20 total weight is reached on the front tires Front weights and weight carriers can be purchased through an authorized tractor dealership OPS U 0005 4 GETTING ON AND OFF THE TRACTOR Before getting onto the tractor the operator must read and completely understa...

Page 69: ...ismounting park the tractor and implement on a reasonably level surface apply the parking brake idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor engine according to the operator s manual remove the key and wait for all motion to completely stop Never leave the seat until the tractor its engine and all moving parts have come to a complete stop Use h...

Page 70: ...ds and other safety devices are securely in place The parking brake is on The PTO control lever is disengaged The 3 point hitch control lever is in the lowered position The hydraulic remote control levers are in the neutral position The tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belt...

Page 71: ...point 2 Using the parking jack position the tongue clevis to the height of the tractor drawbar Adjust the front hitch clevis up or down so that the rock picker main frame is parallel to the ground or as near as possible 3 Board the tractor and start the engine Back the tractor to the rock picker aligning the drawbar hitch hole with the rock picker tongue clevis Turn off the tractor engine place th...

Page 72: ...k or end fitting is broken stretched or otherwise deformed Safety Tow Chain If the implement is towed on a public roadway a safety chain with tensile strength equal to or greater than the gross weight of the unit must be connected between the tractor and implement This will help control the implement in the event the tongue becomes disconnected from the drawbar Make sure the chain is attached to a...

Page 73: ... of hoses between the tractor and hose clamp otherwise the hose may tighten while traveling over rough terrain and cause damage to the ports brackets or hoses If your Titan 5000 is equipped with a hydraulic flow control valve for adjusting reel speed the hydraulic oil MUST ENTER the flow control valve through the top port for correct operation Arrange the hydraulic hoses on the hose organizer Chec...

Page 74: ...devices are equipped and functional and performing needed repairs Do not operate the rock picker and tractor if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided Never work under the...

Page 75: ...lug bolts Steering linkage PTO shield SMV sign is clean and visible Tractor s lights are clean and functional Tractor Seat belt is in good condition Tractor ROPS is in good condition ROPS is in the raised position No tractor oil leaks Radiator free of debris Engine oil level and condition Engine coolant level and condition Power brake fluid level Power steering fluid level Fuel condition and level...

Page 76: ...raulic hoses have enough slack while being operated or in transport Ensure hydraulic hose are connected correctly in tractor hydraulic ports and implement hydraulic ports Perform scheduled lubrication as specified in the maintenance section Ensure drive coupler is properly aligned as per the maintenance section of this manual Ensure reel is retained correctly and flange is greased according to the...

Page 77: ...g the hydraulic lines and at tractor hydraulic ports IMPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks Do Not attempt to dump the Rock Picker bucket unless the Rock Picker tongue is securely attached to the tractor drawbar The Rock Picker could tip over and will cause equipment damage and possible injury Inspect rock pic...

Page 78: ...lights function properly tractor implement The SMV Sign is clean and visible tractor implement The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROPS Cab is in good condition The seatbelt is in place ...

Page 79: ...lement All safety decals are in place and legible The tongue hitch connection bolts pins are tight There are no cracks in tongue hitch or implement Tow chain is Properly attached to the tractor implement The hydraulic cylinders pins are properly retained There are no leaking or damaged hoses The Conveyor Rollers are in good condition turn freely If applicable Reel Conveyor chains coupler are adjus...

Page 80: ...e stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over...

Page 81: ...es are in good operating condition Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the dif...

Page 82: ...e machine for road transport by reinstalling the transport pins Perform turns with the tractor and rock picker at slow speeds to determine how the tractor with the attached implement handles a turn When operating the rock picker the overall working length of the unit is increased Allow additional clearance for the rock picker when turning Extra precaution should be taken to avoid hitting parked ve...

Page 83: ...t is important to maintain sufficient deck to ground clearance If too much dirt is being carried in to the rock picker reduce the working depth Ground contact also produces a severe shock load on the rock picker drive and resulting in possible damage and premature wear OPS RP 0012 9 OPERATING THE TRACTOR AND IMPLEMENT THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT...

Page 84: ... seat belt is your best protection from falling off the tractor and the ROPS provides protection from being crushed during a tractor roll over Ground Speed Ground speed for rock picker will depend upon the size of the rocks being picked Recommended speed for Many varied objects such as wire cable rope or chains can become entangled in the rotating parts of the Implement These objects could then sw...

Page 85: ... operating speed 9 2 Operating the Rock Picker When ready for field use remember to remove the transport pins After completing field work always prepare the machine for road transport by reinstalling the transport pins Adjust the reel speed to 30 40RPM If your machine is not equipped with a flow control use the flow control adjustment on your tractor to control the reel speed If your machine is eq...

Page 86: ...ill does not lower raise the grate and insert grate transport lock pins before attempting to remove any obstacles from beneath the grate When ready for dumping be sure there are no bystanders animals or property that can get damaged when dumping in that area Also make sure there are no low hanging powerlines since bucket is raised considerably high when dumping When dumping make sure that the rock...

Page 87: ...ansporting a loaded rock picker over rough ground Stay alert and watch for trees powerlines posts signs and all other overhead and ground obstructions while you are rock picking Use extreme care to avoid hitting these types of obstructions 9 3 Shutting Down the Implement To shut down the implement first bring the tractor to a complete stop Then slow down the rock picker by reducing the engine spee...

Page 88: ...f any pinch points when disconnecting the unit from the tractor 1 When disconnecting the implement the tractor should be completely shut down and secured in position Relieve hydraulic pressure by moving the control levers back and forth several times 2 Lower the parking jack and raise the unit until the tongue clevis is no longer resting on the tractor drawbar and is supported solely by the jack M...

Page 89: ...hydraulic lines from sitting in water dirt and other contaminants Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the implement OPS RP 0006 Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Inadvertent contact with controls can cause the Implement to shift or fall crushing the...

Page 90: ...ith or without hydraulic swing option Check local highway regulations concerning moving machinery on highways If the rock picker obscures the tractor warning or tail lights it must be equipped with the Transport Light Kit S000 094 Refer to Parts Manual Two transport pins are provided on the grate as a safety feature to be used while transporting the machine on public roads A quick pin is provided ...

Page 91: ...d your lane of the road Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneously while stopping especially when making an emergency stop Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds Never t...

Page 92: ...eadlights and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models are only equipped with operating lights Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models OPS U 0021 When o...

Page 93: ...tside the tire path when making turns Contacting a solid object while turning will cause equipment damage and possible injury S3PT 20 Be particularly careful when transporting the Implement using the tractor Turn curves or go up or down hills only at a low speed and at a gradual steering angle Make certain that at least 20 of the tractor s weight is on the front wheels to maintain safe steerage Sl...

Page 94: ... slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment ...

Page 95: ...e down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing ...

Page 96: ...ripping Excessive jerky Reel compressed coupler insert Replace coupler insert motion Reel coupler not tight on shaft Tighten reel coupler and lock Rock thrown over sides Overfilling bucket Dump bucket more frequently and forward Bucket not filling Insufficient reel speed Adjust flow control to tractor Picking up too much dirt Poor field conditions Soil should be firm and dry Minimum of surface deb...

Page 97: ...Maintenance Section 5 1 2022 Alamo Group Inc MAINTENANCE SECTION ...

Page 98: ...he Motor Assembly and connect the coupler halves with the Hytrel insert between them 5 Using four 4 x2 1 2 carriage bolts and flange lock nuts snug the motor mount to the reel side plate but do not fully tighten 6 Push the Reel side coupler half towards the motor until the two halves contact the lip around the outside of the insert Do not push the Motor side coupler further than necessary onto the...

Page 99: ...from the vise and flip over 6 Remove any shaft hardware using a press press the shaft assembly 10a out of the rear of the housing 10 Remove the seal carrier insert 3 Remove the dust seal 2 o ring seal 4 backup shim 5 and quad seal 6 and discard all seals 7 At this point all parts should be cleaned in an oil based solvent and dried using compressed air for safety observe OSHA safety guidelines All ...

Page 100: ...d 16 into the endcover with the large openings facing up and the slot on the O D aligned with the dowel pin 17 19 Install a 11 64 x 2 pin or similar into the drain port of the endcover 21 and into the manifold 16 Note If the pin is not used the internal components of the endcover will fall out The endcover contents may need to be compressed to be able to insert the pin or similar through the drain...

Page 101: ...on of cotter pins roll pins and other fasteners weekly and replace if necessary Bolt Grades and Torque When replacing damaged bolts use only plated Grade 5 bolts unless otherwise specified Use only bolts of the correct length Refer to the Parts Manual Do not replace locknuts with nuts and lockwashers Use only original equipment locknuts Recommended Torques in foot pounds for SAE Grade 5 bolts base...

Page 102: ...with grease Spread grease on the outside of the bearing with your gloved finger Ensure that no dirt or filings contact the grease or the bearings 2 Pack the inside of the hub with grease Grease needs to cover complete surface area inside hub but does not need to fill cavity 3 Smear grease on both races 4 Install the large bearing into the back of the hub and rotate the bearing several times 5 Inst...

Page 103: ...ease from hub and axle There should not be any drag noticed when spinning a tire installed on a hub If the axle nut is too tight the rollers of the wheel bearings will remove the grease from the bearing races decreasing the life of the bearings TIRES Periodically check tire inflation pressure Tires should be inflated to manufacturer s suggested specifications Higher pressures may cause excessive b...

Page 104: ... the same greasing schedule Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressur...

Page 105: ...h jack at front of hitch pole Fully retract the hydraulic cylinders and install the transport pins Retracting the cylinder rods will prevent rusting ensure that the cylinders ar full of oil and relieve pressure in the hydraulic circuit Smear grease over any part of the hydraulic cylinder rod that remains exposed Always wear protective gloves when handling grease ...

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Page 108: ...Titan 5000 Series II 01 22 P N R801 010C Printed Canada ...

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