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SAVE MARINE H240, Installation Manual

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SAVE MARINE H240 Installation Manual Download Page 12

2

 

 

Save Marine, a division of 

Save innovations 

3 rue des arts et métiers, 38000 Grenoble, France   I   +33 (0)4 58 00 34 66   I   [email protected]

 

 

Table of contents 

 

 

1

 

Parts list ............................................................................................................................... 3

 

1.1 

Supplied parts .......................................................................................................................... 3 

1.2 

Material needed (not included) .............................................................................................. 3

 

 

2

 

Description of the different elements ................................................................................ 4

 

 

3

 

Pre-installation checklist ..................................................................................................... 5

 

3.1 

Select the location of the home plate ..................................................................................... 6 

3.2 

Select the location of the through-hull ................................................................................... 8 

3.3 

Select the location of the regulator ........................................................................................ 9

 

 

4

 

Installation of the various elements ................................................................................. 10

 

4.1 

Installation of the home plate ............................................................................................... 10 

4.2 

 Installation of the through-hull and inner cable .................................................................. 11 

4.3 

Installation of the regulator .................................................................................................. 12 

4.4 

Connection of the electrical cables ....................................................................................... 12 

4.5 

Installation of the hydrogenerator ........................................................................................ 14 

4.5.1 

Insert the hydrogenerator into the home plate ............................................................ 14 

4.5.2 

Adjustment of hydrogenerator inclination ................................................................... 14 

4.5.3 

Adjustment of the control arm ...................................................................................... 15 

4.5.4 

Automatic clamcleat ...................................................................................................... 16

 

 

5

 

Wi-Fi monitoring tool setup .............................................................................................. 17

 

 

6

 

Regulator configuration according the batteries specifications ....................................... 18

 

 

 

 

 

Summary of Contents for H240

Page 1: ...tiers 38000 Grenoble France I 33 0 4 58 00 34 66 I contact save marine com SAVE MARINE H240 HYDROGENERATOR LIMITS AND CONDITIONS FOR USING Related to warranty Please read carefully before installation and use INSTALLATION GUIDE USER MANUAL A B C SMH240 v201611ENG 1 ...

Page 2: ......

Page 3: ...ovations 3 rue des arts et métiers 38000 Grenoble France I 33 0 4 58 00 34 66 I contact save marine com SAVE MARINE H240 HYDROGENERATOR LIMITS AND CONDITIONS FOR USING Related to warranty Please read carefully before installation and use A ...

Page 4: ... The equipment at a glance 3 2 Safety instructions 4 2 1 Mechanical hazards 4 2 2 Electrical hazards 4 3 Conditions and limits of using 5 3 1 Transom robustness and flatness 5 3 2 Batteries compatibility 5 3 3 Maximum speed permitted 5 3 4 Bad weather 6 3 5 Setting up and raising of the l hydrogenerator 6 3 6 Use in conjunction with a motor 6 3 7 Reverse gear 6 3 8 Port operations 7 3 9 Anchoring ...

Page 5: ...ator is specifically designed for sail boats It recharges the batteries of your boat and procures electric autonomy ensuring security and comfort on board 1 2 The equipment at a glance The mechanical energy is converted into electrical energy thanks to a turbine equipped with blades and high efficiency alternator The electricity is transmitted to the batteries through a regulator whose main functi...

Page 6: ...ter Do not insert your fingers into the articulated mechanism When bathing avoid leaning on the hydrogenerator to get on board 2 2 Electrical hazards The use of electrical equipment facilities requires to take precautions The flow of electricity on a boat is a potential danger If the material is prematurely deteriorated bare wiring please stop immediately the use of the hydrogenerator The regulato...

Page 7: ...to avoid any torsion which can cause a breakage of the home plate 3 2 Batteries compatibility The hydrogenerator is designed for recharging the service batteries of the sailboat Do not connect it to any other device The system is compatible with the vast majority of batteries 3 3 Maximum speed allowed The force exerted on the hydrogenerator when cruising increases as the square of the boat speed T...

Page 8: ... not place the H240 into the water operating position when the boat speed is above 2 knots The H240 must be placed into the water at its operating position only with arm strength and thanks to the hydrogenator rope provided for that purpose The profile arm of the hydrogenerator should be on the line of the boat prior to raise it 3 6 Use in conjunction with a motor The strong thrust and the turbule...

Page 9: ... while anchoring in order to prevent fouling Remove the hydrogenerator from its home plate and store it 3 10 Maintenance Rinse with fresh water before storing for a long period Check all bolted connections of the hydrogenerator and the home plate on a regular basis The product warranty does not cover damages resulting from the nonobservance of the limits and conditions for using instructions diffi...

Page 10: ......

Page 11: ...1 Save Marine a division of Save innovations 3 rue des arts et métiers 38000 Grenoble France I 33 0 4 58 00 34 66 I contact save marine com SAVE MARINE H240 HYDROGENERATOR INSTALLATION GUIDE B ...

Page 12: ...gh hull 8 3 3 Select the location of the regulator 9 4 Installation of the various elements 10 4 1 Installation of the home plate 10 4 2 Installation of the through hull and inner cable 11 4 3 Installation of the regulator 12 4 4 Connection of the electrical cables 12 4 5 Installation of the hydrogenerator 14 4 5 1 Insert the hydrogenerator into the home plate 14 4 5 2 Adjustment of hydrogenerator...

Page 13: ...ctors Bolts set to fix the through hull One regulator Bolts set to fix the regulator Two batterie cables one black and one red with a 40A fuse equipped with connectors One tool to disconnect the cables from the regulator Spare parts Two M8 eyelet lugs for battery One 40A fuse One manual limits and conditions for using Installation guide user s manual 1 2 Material needed not included Drilling machi...

Page 14: ...s 3 rue des arts et métiers 38000 Grenoble France I 33 0 4 58 00 34 66 I contact save marine com 2 Description of the different elements Regulator Profile arm Control arm Adjustable support Home plate Fork guard locking pin Through hull Backstop ...

Page 15: ...ull regulator Drilling is indeed required for the installation of the home plate through hull and regulator The hydrogenerator the through hull the regulator and the batteries are inter connected with cables having a fixed length An electrical schematic is shown hereafter Electrical schematic Inner cable already connected to the through hull L 2 m Battery cables L 5 m Hydrogenerator cable fixed to...

Page 16: ...positioning 1 Check the robustness and the flatness of the transom as mentioned in the Conditions and limits of using booklet page 5 2 The home plate must be placed as centrally as possible on the transom This ensures that the turbine remains submerged when the boat is heeling 3 The lower part of the home plate should be placed at the waterline transom while the boat is loaded under normal conditi...

Page 17: ...ation company Check that there is enough room available to access the fixing screws 5 A clearance of 30 cm above the home plate should be free to put in place and pull the hydrogenerator 6 A space of 10 cm is necessary between the hull and the profile arm of the hydro Mark the location for the subsequent fixing Positioning schematic Clear space 30 cm M6x60 screw M6 nut Counter plate under installe...

Page 18: ...at you have a clear surface of 6x6 cm 2 Ensure that you get an easy access from inside the boat 3 The cable length between through hull and hydrogenerator is 2 meters 4 The cable length between through hull and regulator is 5 meters 5 Place the through hull as high as possible to ensure an easy connection and disconnection of the hydrogenator Mark the location for the subsequent fixing Inside the ...

Page 19: ...essible 2 It must be in a ventilated space in order to minimize its heating and optimize the functioning of electronic components 3 In the upper part of a chest ensure that it cannot receive direct projection of sea water and hit by manipulations of stored objects 4 In one cabin ensure that it is not in a place of passage 5 In any cases it is recommended to set the electronic unit a on a wall that...

Page 20: ...cation outside the boat Check inside the boat that the location allows to set the counter plate and check access to the screws Drill a hole with a drill Ø6 and screw Mark the 6 other holes Drill using the home plate as a drilling template Do not drill the hole for the guard locking pin Put sealing paste on the back of the home plate and around screw holes on the counter plate Clean and degrease th...

Page 21: ... diameter is needed for routing of the inner cable and its connector already fixed to the through hull 2 Route the inner cable through the Ø30 hole 3 Drill 4 holes with a Ø6 drill Use the through hole as a template to mark the 4 holes for fixation 4 Put sealing paste around the screw holes on the through hull 5 Flatten the through hull against the transom and insert the 4 screws M5x25 6 Inside the...

Page 22: ...ns and pre installation checklist Fix the 4 eyelets of the regulator with M5x25 screws and washers 4 4 Connection of the electrical cables The electrical schematic is provided on page 5 of this document Hydrogenerator connection to the to the through hull Unscrew the plugs of each connector and plug the hydro cable into the through hull An alignment key into the connectors prevents the user from m...

Page 23: ... cables are equipped with a specific connector on one side for the regulator and a fixing system for the batteries of the other side The red cable is equipped with a 40A fuse for an electrical protection of the regulator 1 Connect the cables to the regulator Connection Insert the connectors of the cables into the respective connectors of the regulator You should hear a clic to ensure a good connec...

Page 24: ...the negative terminal of the battery 4 5 Installation of the hydrogenerator 4 5 1 Insert the hydrogenerator into the home plate Slide the hydrogenerator into the home plate and place the guard locking pin into the relevant location hole into the home plate 4 5 2 Adjustment of the hydrogenerator inclination The hydrogenerator can be adapted to any transom with an angle from 0 to 45 without the need...

Page 25: ...Install the hydrogenerator in functioning position 3 Check that the profil arm is vertical with horizontal ship 4 Tighten the screw 4 5 3 Adjustment of the control arm The control arm is part of the hydrogenerator It is equipped with an automatic clamcleat a backstop and three 3 ropes A black and white rope to place and maintain the profile arm and turbine into functioning position It is blocked i...

Page 26: ...ppropriate holes and screw the nut 4 5 4 Automatic clamcleat This is a security element the clamcleat is automatically activated and releases the rope if the submerged part of the hydrogenerator strikes a heavy object It ensures that the rope maintains the profil arm and turbine in functioning position and releases it in case of shock This ensures that the transom cannot be damaged The clamcleat i...

Page 27: ...on of the hydrogenerator The hydrogenerator is not producing Disconnect the red cable regulator battery and reconnect it You have 5 minutes to configure the wifi After this 5 minutes delay the wifi is disconnected Connect the smartphone tablet or computer on WIFI save marine in the same way that it connects to a home WIFi No required password This is compatible with any operating system The connec...

Page 28: ...ies specifications You should configure your regulator to optimize the recharge of your batteries Open the Service Tab of the monitoring tool Diagram of the Service tab Summary of battery characteristics Automatically generates an email to support the remote analysis of the regulator information No use during the configuration step Select the battery characteristics see procedures below ...

Page 29: ...2 Save the modifications If lithium ion battery see next paragraph 1 Select your battery capacity or the closest one to ensure an optimal recharge Add the capacities when the batteries are arranged in parallel Example if three 40Ah batteries in choose 120 Ah 2 Save the modifications 40Ah is the default value Warning Check the capacity values on your batteries Ah or ask to your supplier You can dam...

Page 30: ...floating voltage of your lithium ion battery and check the closest charging and floating voltages in the table below Voltage V Voltage Type Charge Load Floating 12V Open lead 14 7 13 7 Closed lead 14 8 13 9 Calcium lead 15 2 14 5 Gel lead or AGM 14 8 13 9 24V Open lead 29 4 27 4 Closed lead 29 6 27 8 Calcium lead 30 4 29 Gel lead or AGM 29 6 27 8 Select then the corresponding battery in the Servic...

Page 31: ...1 Save Marine a division of Save innovations 3 rue des arts et métiers 38000 Grenoble France I 33 0 4 58 00 34 66 I contact save marine com SAVE MARINE H240 HYDROGENERATOR USER MANUAL C ...

Page 32: ...nt of the hydrogenerator 3 1 1 Placing in the home plate 3 1 2 Operate the automatic clamcleat 4 1 3 Hydrogenerator electrical connection 4 1 4 Operating position 5 1 5 Raise the hydrogenerator 6 1 6 Remove the hydrogenerator from the home plate 7 2 Use of the Wi Fi monitoring tool 7 2 1 Information tab 8 2 2 Statistics tab 8 2 3 Service tab 10 2 4 Contact tab 11 3 Maintenance 11 ...

Page 33: ...generator must follow the limits and conditions for using described in the relative booklet The different parts are listed and described on the diagram on page 4 of the installation guide 1 Handling and management of the hydrogenerator 1 1 Placing in the home plate Place the H240 in front up of the home plate Slide the hydrogenerator in the home plate by pulling the white rope in order to release ...

Page 34: ...arm and turbine in functioning position and releases it in case of shock This ensures that the transom cannot be damaged The clamcleat is equipped with a two position pivoting finger switch the finger on the left to release the clam put back the movable part in its initial position and rotate the finger on the right to reset the Clamcleat 1 3 Hydrogenerator electrical connection Unscrew the plug o...

Page 35: ...n must be performed with a boat speed less than or equal to 2 knots 2 Release the black and white rope from the automatic clamcleat 3 Ensure that the turbine faces the water so that the profile arm enters easily into the water 4 Pull up the black and white rope until the profile arm and turbine reaches its low position 5 Lock the black and white rope in the automatic cleamcleat ...

Page 36: ...tact save marine com 1 5 Raise the hydrogenerator 1 Release the black and white rope from the automatic cleamcleat 2 Pull on the blue rope to lift the hydrogenator up to the surface of the water 3 Wait until the turbine empties itself of its water 4 Continue to raise the hydrogenerator 5 Hang the blue rope at the cleat ...

Page 37: ...it from its home plate 2 Use of the Wi Fi monitoring tool A monitoring tool coupled to a Wi Fi module is embedded into the regulator It enables to view on your smartphone tablet or computer the information regarding the electrical production of your hydrogenator Instantaneous production Production since the last power up Cumulative production It also enables remote checks and analysis of your data...

Page 38: ...lator the rotating speed of the turbine in RPM 2 Battery charging status voltage in Volt current in Amps 2 2 Statistics tab It enables to monitor the production statistics of the hydrogenerator The tool monitors the electrical energy in Watt hour produced by the hydrogenerator at the input of the regulator The production is displayed in 4 different categories histogram of the production during the...

Page 39: ... 66 I contact save marine com Example of statistics Mode of operation When the battery charge is low the regulator takes the maximum power available from the hydrogenerator When the battery is fully charged the regulator takes the minimum power from the hydrogenator even if this one can produce more than needed ...

Page 40: ...ery characteristics when installing the system The procedure is described in the installation guide page 17 It also enables a remote maintenance service thanks to the automatic email generation for a production data analysis Click on the corresponding icon at the bottom of the page An email is automatically sent to Save technical service Save this automatic email into your mail management system A...

Page 41: ...r when not used for a long period Algae deposition is possible on the immersed parts of the hydrogenerator A regular cleaning will maintain the system in good working conditions We recommend using a cleaning product like Clean Boat Polyvalent Check on a regular basis that the home plate through hull and hydrogenator support screws are correctly tightened Check on a regular basis that the charge st...

Page 42: ...12 Save Marine a division of Save innovations 3 rue des arts et métiers 38000 Grenoble France I 33 0 4 58 00 34 66 I contact save marine com NOTES ...

Page 43: ...13 Save Marine a division of Save innovations 3 rue des arts et métiers 38000 Grenoble France I 33 0 4 58 00 34 66 I contact save marine com NOTES ...

Page 44: ...14 Save Marine a division of Save innovations 3 rue des arts et métiers 38000 Grenoble France I 33 0 4 58 00 34 66 I contact save marine com www save marine com ...

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