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SAMES KREMLIN 

Page 18 

Manual : 573.226.112

 

6.  OPERATION 

Prerequisites: 

  The equipment must be correctly installed and fully assembled. 

  Only put  the  equipment  into operation if you are equipped with the prescribed  personal 

protective equipment (Refer to § 2). 

  Observe the safety data sheet of the respective material manufacturer when heating 

spraying materials. 

 

PUTTING THE EQUIPMENT INTO OPERATION 

  Check if all safety features are present and fully functional. 

  Check if all parts and accessories for the spraying device used correspond to the maximum 

permissible working pressure of the material fluid heater. 

 

NOTA : 

The maximum working pressure of the  material fluid heater must be the same or 

higher than the maximum working pressure of the spraying device and the 

accessories used. 
With varying working pressures, the lowest value always applies as the maximum 

permissible working pressure for the entire spraying system. 

  Flush the material fluid heater in cold, switched off condition together with the spraying 

device on which it is constructed in order to flush out the factory test substance (during 

initial commissioning) or residues of previous spraying material. 

In order to prevent a risk of explosion due to heating of the solvent, the cleaning fluid may 

not be pumped longer than a maximum of 5 minutes. The amount of the cleaning fluid must 

be  tailored to the size of the spraying device. At least 8 to 25  liters  of cleaning fluid is 

required depending on the size of the spraying device. 

  During commissioning (flushing), check that all equipment parts are leak-tight and tighten 

the connections if necessary. 

  Make sure that the equipment and the object to be coated are correctly grounded (Refer to  

§ 5 - Grounding the device). 

 

SWITCHING ON THE DEVICE AND SETTING THE TEMPERATURE 

Observe the operation manual for the spraying device or the device with which the material fluid 

heater is being used. 

 

ATTENTION!

 

Note that for devices without circulation, material that is still cold is in the hoses. 

Spray the material back into the material drum until warm material escapes. 
Note that the pot life of the material may potentially be significantly shortened 

through the heating, particularly for 2 component materials. 

Using the thermostat, the device is switched on and the temperature to which the material (or air) 

to be processed is to be heated up to is set. 

Summary of Contents for MAGMA 500

Page 1: ...Before assembly and start up please read and clearly understand all the documents relating to this equipment professional use only THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL WE RESERVE THE RIGHT T...

Page 2: ...ditions for safe use Connection to external circuits shall be established by suitable temperature resistant wiring and cable glands Loose leads connected inside hazardous location shall be protected b...

Page 3: ...em rojam s direkt vas Taikomos direktyvos Alkalmazand ir nyelvek Directive aplicabile Primjenjive smjernice Uplatnite n smernice Veljavne directive 4 Marquage Markierung Marcado Marcatura Marca o Znak...

Page 4: ...onnection to external circuits shall be established by suitable temperature resistant wiring and cable glands Loose leads connected inside hazardous location shall be protected by suitable type of pro...

Page 5: ...dyrektywy Toepasselijke richtlijnen Platn sm rnice Till mpliga direktiv G ldende direktiver Sovellettavat direktiivit Kohaldatavad direktiivid Piem rojam s direkt vas Taikomos direktyvos Alkalmazand i...

Page 6: ...ANT Before assembly and start up please read and clearly understand all the documents relating to this equipment professional use only THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL WE RESERVE THE RIGH...

Page 7: ...ATER MAGMA 500 TABLE OF CONTENTS 1 WARRANTY 2 2 SAFETY INSTRUCTIONS 3 3 SPECIFIC SAFETY INSTRUCTIONS 7 4 DESCRIPTION 8 5 TRANSPORT INSTALLATION AND ASSEMBLY 14 6 OPERATION 18 7 TESTING AND MAINTENANCE...

Page 8: ...accepted in writing and will be verified and confirmed by us The warranty does not cover fair wear tear damage or wear caused by misuse improper maintenance or non observance of our recommendations S...

Page 9: ...lied must be regularly inspected Defective or worn parts must be replaced Guards motor cover coupling shields connectors have been designed for a safe use of the equipment The manufacturer will not be...

Page 10: ...ollow the shutdown procedure and always depressurize air and fluid circuits before carrying out any servicing on the gun cleaning checking maintenance of the material or cleaning of the gun nozzles fo...

Page 11: ...Non compliance with the instructions may cause explosion risk causing serious or fatal injury EQUIPMENT REQUIREMENTS Guards motor cover coupling shields connectors have been designed for a safe use of...

Page 12: ...annot be held liable for compatibility of wetted parts risks to staff and the surroundings for worn or defective parts for faulty equipment or units or the quality of final product It is the responsib...

Page 13: ...as that fall under the explosion protection ordinance even if the material fluid heater itself is explosion protected Make sure that the connection line is permitted for the respective explosion prote...

Page 14: ...erature can be continuously controlled with the thermostat max heating temperature 85 C 185 F The housing is designed cone shaped in the lower area The heat exchanger has a corresponding contrary cone...

Page 15: ...ng by installing an attachment kit to heat the spray air supply for Airmix systems Through the additional heating of the spray air the quality of the surfaces can be improved and the drying time is sh...

Page 16: ...uthorized modifications or changes are implemented the safety features are modified removed or bypassed spare parts are installed that were not manufactured or delivered by Sames refer to Doc 573 415...

Page 17: ...F I OFF F Anti freeze function 5 Top with electrical switching and heating elements 6 Air connection G 1 4 only for air heating 7 Bottom heat exchanger 8 Connection for material hose OUT M 1 2 JIC for...

Page 18: ...d or are difficult to process when cold can be sprayed without issues through heating Magma used as one pass heater mounted on cart Alternatively material fluid heaters can be used on a recirculation...

Page 19: ...also be simultaneously used as an atomizing air heater The atomizing air coming out from the pump is plug through a hose into the material fluid heater and is then plug via an air hose to the spray g...

Page 20: ...ep the working area clean in particular all walking and standing areas Remove spilled paint or solvent immediately Make sure that no moisture e g through rain cleaning with high pressure cleaner etc c...

Page 21: ...must be sealed Cables and cable entries and the cables used must have at least a maximum operating temperature of 80 C 176 F Alternative equivalent approved cable entries may be used Assembly for 115...

Page 22: ...uries You must be particularly careful during disassembly work When disassembling material hoses cover the screw connection with a cloth in order to catch possible material sprays Disconnect device fr...

Page 23: ...connection and is labeled with symbol Attach the terminal of the ground cable to an electrically conductive object ATTACHING THE MATERIAL HOSES Remove yellow protective caps from the IN and OUT nozzl...

Page 24: ...test substance during initial commissioning or residues of previous spraying material In order to prevent a risk of explosion due to heating of the solvent the cleaning fluid may not be pumped longer...

Page 25: ...set button until the control light illuminates again FLUSHING Flushing is necessary during the initial commissioning so that the spraying material is not influenced by the test substance with which th...

Page 26: ...disassembled and disposed of according to the legal regulations Thoroughly clean the equipment of material residues Disassemble the equipment and separate the materials metals must be taken to a scrap...

Page 27: ...eated No voltage present A Check power supply B Check mains connection and power cable and replace if necessary The faults point A and B may only be eliminated by personnel with an electrical qualific...

Page 28: ...condition and voltage free condition For removal release the 2 fastening screws and screw the jacking screw in further until the heat exchanger can be removed from the housing Before the installation...

Page 29: ...pe plate Fitting IN OUT Volt max V Power W Phase Material Internal Diameter mm Part number M 3 4JIC 230 3500 1 Stainless steel 14 0 55 156 160 010 115 1800 156 160 020 400 3800 3 156 160 030 M 1 2JIC...

Page 30: ...atures U voltage 1 or 3 phase s f Frequency in Hertz I amperage in ampere P Power in Watt bar Maximum pressure in bar psi Maximum pressure in psi ID9 Internal diameter 9 mm 0 35 inch ID14HV Internal d...

Page 31: ...SAMES KREMLIN Page 25 Manual 573 226 112 10 APPENDICES...

Page 32: ...SAMES KREMLIN Page 26 Manual 573 226 112...

Page 33: ...SAMES KREMLIN Page 27 Manual 573 226 112...

Page 34: ...SAMES KREMLIN Page 28 Manual 573 226 112...

Page 35: ...SAMES KREMLIN Page 29 Manual 573 226 112...

Page 36: ...Annule Cancels Ersetzt Anula 27 09 18 Modif nderung 480V 440V Pi ces de rechange Spare parts list Ersatzteilliste Piezas de repuesto RECHAUFFEUR mod le MAGMA 500 PAINT HEATER model MAGMA 500 ERHITZER...

Page 37: ...UR mod le MAGMA 500 DI9 400V 3800W M 1 2 JIC PAINT HEATER model MAGMA 500 ID9 400V 3800W M 1 2 JIC ERHITZER Modell MAGMA 500 DI9 400V 3800W M 1 2 JIC CALEFACTOR tipo MAGMA 500 DI9 400V 3800W M 1 2 JIC...

Page 38: ...Spring Feder Muelle 1 8 NC NS Bloc de jonction d appareils Connection label Klemme Bloque de uni n de equipos 1 9 NC NS Vis Screw Schraube Tornillo 8 10 NC NS Douille Bush Busche Manguito 1 11 NC NS P...

Page 39: ...n Description Bezeichnung Denominaci n Qt 28b NC NS Cartouche Cartidge Heizpatrone Cartucho 6 MAGMA 500 DI9 ID9 Ind D signation Description Bezeichnung Denominaci n Qt 35a 156 160 108 Kit changeur the...

Page 40: ...e atomizaci n 1 45 NC NS L vissage air comprim L plug in connector L Steckverschraubung L enroscado de aire comprimido 1 46 NC NS Raccord de manchon Cocket nipple Muffennippel Racor de manguito 1 47 N...

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