SAMES KREMLIN MAGMA 500 Manual Download Page 9

SAMES KREMLIN 

Page 3 

Manual : 573.226.112

 

2.  SAFETY INSTRUCTIONS  

GENERAL SAFETY INSTRUCTIONS 

 

CAUTION : The equipment can be dangerous if you do not follow our 

instructions concerning installation and servicing described in this manual and 

in accordance with applicable European standards and local national safety 

regulations. 

Please carefully read all the instruction literature before operating your 

equipment.

 

Only trained operators can use the equipment

The foreman must ensure that the operator has understood the safety instructions for this equipment as 

well as the instructions in the manuals for the different parts and accessories. 
Read carefully all instruction manuals, label markings before operating the equipment. 
Incorrect use may result in injury. This equipment is for professional use only. It must be used only for 

what it has been designed for. Never modify the equipment. The parts and accessories supplied must 

be regularly inspected. Defective or worn parts must be replaced. 

Guards (motor cover, coupling shields, connectors,…) have been designed for a 

safe use of the equipment. 

The manufacturer will not be held responsible for bodily injury or failure and / or 

property damage due to destruction, the overshadowing or the partial or total 

removal of the guards.  

Never exceed the equipment components' maximum working pressure. 

Comply with regulations concerning safety, fire risks, electrical regulations in force in the country of 

final destination of the material. Use only products or solvent compatible with the parts in contact with 

the material (refer to data sheet of the material manufacturer). 

PICTOGRAMS 

A

 

D

 

F

 

E

 

C

 

G

 

NIP HAZARD 

WARNING 

MOVING 

ELEVATOR 

WARNING 

MOVING PARTS 

WARNING 

MOVING SHOVEL 

DO NOT 

EXCEED THIS 

PRESSURE 

HIGH 

PRESSURE 

HAZARD 

H

 

J

 

L

 

K

 

M

 

Q

 

RELIEF OR 

DRAIN VALVE

 

WARNING HOSE 

UNDER 

PRESSURE 

WEAR GLASSES 

OBLIGATORY

 

WEAR OF 

GLOVES IS 

OBLIGATORY 

PRODUCT 

VAPOR 

HAZARDS 

WARNING 

HOT PARTS OR 

AREAS

 

N

 

P

 

R

 

 

 

 

ELECTRICAL 

HAZARD 

WARNING 

FIRE HAZARDS 

EXPLOSION 

HAZARDS 

GROUNDING 

WARNING 

(USER) 

WARNING 

SERIOUS 

INJURIES 

Summary of Contents for MAGMA 500

Page 1: ...Before assembly and start up please read and clearly understand all the documents relating to this equipment professional use only THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL WE RESERVE THE RIGHT T...

Page 2: ...ditions for safe use Connection to external circuits shall be established by suitable temperature resistant wiring and cable glands Loose leads connected inside hazardous location shall be protected b...

Page 3: ...em rojam s direkt vas Taikomos direktyvos Alkalmazand ir nyelvek Directive aplicabile Primjenjive smjernice Uplatnite n smernice Veljavne directive 4 Marquage Markierung Marcado Marcatura Marca o Znak...

Page 4: ...onnection to external circuits shall be established by suitable temperature resistant wiring and cable glands Loose leads connected inside hazardous location shall be protected by suitable type of pro...

Page 5: ...dyrektywy Toepasselijke richtlijnen Platn sm rnice Till mpliga direktiv G ldende direktiver Sovellettavat direktiivit Kohaldatavad direktiivid Piem rojam s direkt vas Taikomos direktyvos Alkalmazand i...

Page 6: ...ANT Before assembly and start up please read and clearly understand all the documents relating to this equipment professional use only THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL WE RESERVE THE RIGH...

Page 7: ...ATER MAGMA 500 TABLE OF CONTENTS 1 WARRANTY 2 2 SAFETY INSTRUCTIONS 3 3 SPECIFIC SAFETY INSTRUCTIONS 7 4 DESCRIPTION 8 5 TRANSPORT INSTALLATION AND ASSEMBLY 14 6 OPERATION 18 7 TESTING AND MAINTENANCE...

Page 8: ...accepted in writing and will be verified and confirmed by us The warranty does not cover fair wear tear damage or wear caused by misuse improper maintenance or non observance of our recommendations S...

Page 9: ...lied must be regularly inspected Defective or worn parts must be replaced Guards motor cover coupling shields connectors have been designed for a safe use of the equipment The manufacturer will not be...

Page 10: ...ollow the shutdown procedure and always depressurize air and fluid circuits before carrying out any servicing on the gun cleaning checking maintenance of the material or cleaning of the gun nozzles fo...

Page 11: ...Non compliance with the instructions may cause explosion risk causing serious or fatal injury EQUIPMENT REQUIREMENTS Guards motor cover coupling shields connectors have been designed for a safe use of...

Page 12: ...annot be held liable for compatibility of wetted parts risks to staff and the surroundings for worn or defective parts for faulty equipment or units or the quality of final product It is the responsib...

Page 13: ...as that fall under the explosion protection ordinance even if the material fluid heater itself is explosion protected Make sure that the connection line is permitted for the respective explosion prote...

Page 14: ...erature can be continuously controlled with the thermostat max heating temperature 85 C 185 F The housing is designed cone shaped in the lower area The heat exchanger has a corresponding contrary cone...

Page 15: ...ng by installing an attachment kit to heat the spray air supply for Airmix systems Through the additional heating of the spray air the quality of the surfaces can be improved and the drying time is sh...

Page 16: ...uthorized modifications or changes are implemented the safety features are modified removed or bypassed spare parts are installed that were not manufactured or delivered by Sames refer to Doc 573 415...

Page 17: ...F I OFF F Anti freeze function 5 Top with electrical switching and heating elements 6 Air connection G 1 4 only for air heating 7 Bottom heat exchanger 8 Connection for material hose OUT M 1 2 JIC for...

Page 18: ...d or are difficult to process when cold can be sprayed without issues through heating Magma used as one pass heater mounted on cart Alternatively material fluid heaters can be used on a recirculation...

Page 19: ...also be simultaneously used as an atomizing air heater The atomizing air coming out from the pump is plug through a hose into the material fluid heater and is then plug via an air hose to the spray g...

Page 20: ...ep the working area clean in particular all walking and standing areas Remove spilled paint or solvent immediately Make sure that no moisture e g through rain cleaning with high pressure cleaner etc c...

Page 21: ...must be sealed Cables and cable entries and the cables used must have at least a maximum operating temperature of 80 C 176 F Alternative equivalent approved cable entries may be used Assembly for 115...

Page 22: ...uries You must be particularly careful during disassembly work When disassembling material hoses cover the screw connection with a cloth in order to catch possible material sprays Disconnect device fr...

Page 23: ...connection and is labeled with symbol Attach the terminal of the ground cable to an electrically conductive object ATTACHING THE MATERIAL HOSES Remove yellow protective caps from the IN and OUT nozzl...

Page 24: ...test substance during initial commissioning or residues of previous spraying material In order to prevent a risk of explosion due to heating of the solvent the cleaning fluid may not be pumped longer...

Page 25: ...set button until the control light illuminates again FLUSHING Flushing is necessary during the initial commissioning so that the spraying material is not influenced by the test substance with which th...

Page 26: ...disassembled and disposed of according to the legal regulations Thoroughly clean the equipment of material residues Disassemble the equipment and separate the materials metals must be taken to a scrap...

Page 27: ...eated No voltage present A Check power supply B Check mains connection and power cable and replace if necessary The faults point A and B may only be eliminated by personnel with an electrical qualific...

Page 28: ...condition and voltage free condition For removal release the 2 fastening screws and screw the jacking screw in further until the heat exchanger can be removed from the housing Before the installation...

Page 29: ...pe plate Fitting IN OUT Volt max V Power W Phase Material Internal Diameter mm Part number M 3 4JIC 230 3500 1 Stainless steel 14 0 55 156 160 010 115 1800 156 160 020 400 3800 3 156 160 030 M 1 2JIC...

Page 30: ...atures U voltage 1 or 3 phase s f Frequency in Hertz I amperage in ampere P Power in Watt bar Maximum pressure in bar psi Maximum pressure in psi ID9 Internal diameter 9 mm 0 35 inch ID14HV Internal d...

Page 31: ...SAMES KREMLIN Page 25 Manual 573 226 112 10 APPENDICES...

Page 32: ...SAMES KREMLIN Page 26 Manual 573 226 112...

Page 33: ...SAMES KREMLIN Page 27 Manual 573 226 112...

Page 34: ...SAMES KREMLIN Page 28 Manual 573 226 112...

Page 35: ...SAMES KREMLIN Page 29 Manual 573 226 112...

Page 36: ...Annule Cancels Ersetzt Anula 27 09 18 Modif nderung 480V 440V Pi ces de rechange Spare parts list Ersatzteilliste Piezas de repuesto RECHAUFFEUR mod le MAGMA 500 PAINT HEATER model MAGMA 500 ERHITZER...

Page 37: ...UR mod le MAGMA 500 DI9 400V 3800W M 1 2 JIC PAINT HEATER model MAGMA 500 ID9 400V 3800W M 1 2 JIC ERHITZER Modell MAGMA 500 DI9 400V 3800W M 1 2 JIC CALEFACTOR tipo MAGMA 500 DI9 400V 3800W M 1 2 JIC...

Page 38: ...Spring Feder Muelle 1 8 NC NS Bloc de jonction d appareils Connection label Klemme Bloque de uni n de equipos 1 9 NC NS Vis Screw Schraube Tornillo 8 10 NC NS Douille Bush Busche Manguito 1 11 NC NS P...

Page 39: ...n Description Bezeichnung Denominaci n Qt 28b NC NS Cartouche Cartidge Heizpatrone Cartucho 6 MAGMA 500 DI9 ID9 Ind D signation Description Bezeichnung Denominaci n Qt 35a 156 160 108 Kit changeur the...

Page 40: ...e atomizaci n 1 45 NC NS L vissage air comprim L plug in connector L Steckverschraubung L enroscado de aire comprimido 1 46 NC NS Raccord de manchon Cocket nipple Muffennippel Racor de manguito 1 47 N...

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