Sakai SV410-2 Operator'S Manual Download Page 60

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3. PERIODIC MAINTENANCE

Center pin and tilt pin bearings

Apply grease at 4 locations.

Cylinder head and anchor pins

Apply grease at 4 locations.
The steering cylinder is provided on both sides of the
machine.

Differential and final drive

Check for oil level, and add oil through the fill port as necessary.

〈

Differential

Ⓐ〉

Fill port plug and Level plug
(Fill port and Level port)

Level plug

(Level port)

〈

Final drive

Ⓑ〉

Ⓑ

Ⓐ

Summary of Contents for SV410-2

Page 1: ...ur machine Keep this handbook at hand whenever you do your work The main subjects of this manual are 1 Basic precautions for safety 2 Operation 3 Daily maintenance and 4 Specifications For operation a...

Page 2: ...2 OPERATION 18 2 1 Instruments and Controls 18 2 1 1 Operator s station 18 2 1 2 Gauges indicator lamps and warning lamps 19 2 1 3 Switches 21 2 1 4 Operating levers pedals 23 2 1 5 Unloader valve 25...

Page 3: ...the Cold Season is Over 43 2 13 For a Long Storage Period 43 2 14 During the Storage Period 43 2 15 When the Battery Has Discharged 44 2 15 1 Connection and disconnection of booster cables 44 3 PERIO...

Page 4: ......

Page 5: ...r making inquiries about your machine the following information is requested 1 Machine model Indicated on the nameplate of the right side of the operator s seat 2 Machine serial number SV410 2 3SV24 3...

Page 6: ...this manual you must assume responsibility for your own personal safety In this manual and on the machine you will find safety notices Each safety notice starts with a signal word as shown below DANGE...

Page 7: ...ghly Incorrect operation can kill or cause injury It is your responsibility to operate the machine safely Non approved modifications can pose safety related problems Before making any modifications co...

Page 8: ...rd hat Do not wear loose clothing and accessories that could get caught in the controls or protruded portions of the machine Do not wear oily clothing According to the type of jobs wear safety goggles...

Page 9: ...the oil or replace the filters you can get burned Perform this work in accordance with the correct procedures with the machine cooled down To remove the radiator cap shut off the engine allow the cool...

Page 10: ...If swallowed do not try to vomit Get medical help immediately 1 2 Preparation for Safe Operation Clean the step operator s station and floor board Do not place parts tools or unnecessary articles on t...

Page 11: ...ll extent Check to be sure that the brake pedal can be fully depressed without difficulty when you twist your body for reverse run Check that the horn lamps and gauges work correctly Before starting m...

Page 12: ...o abnormal signs If found to be abnormal rectify the fault before traveling again Listen for unusual sounds and check for abnormal temperature rise If abnormal park the machine in a safe location and...

Page 13: ...he roller or around it In case of danger stop and sound the horn and proceed when the area is clear of personnel or obstructions When changing the direction of travel secure the safety on the path in...

Page 14: ...idehill If necessary to do so go down straight along the slope to the flat ground move sideways and go up straight to the destination When parking Select level and hard ground If necessary to park on...

Page 15: ...ler loaded Know the maximum height clearance of the machine loaded on the transport trailer before hauling under bridges and other structures 1 8 Handling the Battery When handling the battery Battery...

Page 16: ...n start with the negative one Do not allow a tool to bridge and make a connection between the positive terminal and machine body This can generate dangerous sparks Do not connect the booster cable to...

Page 17: ...ls for their intended use only Change safety related parts at regular intervals Replace fuel hose and high pressure hydraulic hoses regularly to prevent fire Replace high pressure hoses of the power s...

Page 18: ...ion can result in an explosion 1 11 During Servicing Keep unauthorized persons away During service do not allow persons not concerned to enter the work area particularly when grinding or welding opera...

Page 19: ...cooled down Use care when inspecting or servicing fan or belts in motion Secure loose clothing and keep articles away that could get caught in moving parts Do not let your body or tools make contact...

Page 20: ...d Radiator fluid is flammable Avoid exposure to 3998 16535 0 Do not open the radiator cap when fluid is hot DANGER 3998 16536 0 Avoid contact with the machine parts in the vicinity of the engine while...

Page 21: ...17 1 BASIC SAFETY PRECAUTIONS WARNING Negligence of these instructions can lead to accidents 3 10 5 4 12 11 13 1 15 8 7 2 9 8 6 5 14 16...

Page 22: ...ation switch Vibration selector switch Combination meter Engine warning lamp Speed change switch Throttle lever Horn switch button Steering wheel Parking brake switch Starter switch Brake pedal Forwar...

Page 23: ...Temperature gauge Indicates the coolant temperature Zone close to symbol H indicates overheating In case of overheating run the engine at idling for about ten minutes before shutting it down Then det...

Page 24: ...il filter warning lamp may go on when the engine rpm is increased before the engine has been warmed up enough Keep the engine idling until the lamp goes off before starting your work Engine warning La...

Page 25: ...Neutral Reverse F N R lever in the neutral position and press down the parking brake seitch before starting the engine Unless these conditions are met the engine will not start Parking brake switch I...

Page 26: ...throttle Vibration selector switch Selection can be mode between the vibration switch installed to the Forward Neutral Reverse F N R lever and the other one located on the panel position Vibration can...

Page 27: ...ears during running 2 1 4 Operating levers pedals Forward Neutral Reverse F N R lever with vibration switch Moving the F N R lever forward or backward makes the machine travel forward or backward resp...

Page 28: ...e lever automatically returns to the Hold position when released Float Push the lever forward to its full extent In this position the blade becomes free to ride up and down over the ground following t...

Page 29: ...rating the unloader valve NOTE For normal travel be sure to hold the unloader in the ONLOAD position 2 1 6 Fuse box WARNING When changing a fuse cut the power supply by turning the starter switch to t...

Page 30: ...erly adjusted release the lever Adjust your seat position to suit you as follows 1 Pull the lever and adjust seat position longitudinally 2 Turn the backrest adjust dial for optimum angle 3 Move the s...

Page 31: ...bolts and nuts at 4 locations 2 Replacement of scrapers 9 pieces on top and 9 pieces at bottom Remove bolts and nuts Replace scrapers with new ones Refit and retighten bolts and nuts SV410TF 2 SV410FB...

Page 32: ...n an alternate sequence by 1 4 turn at a time so as to compress the belleville washers and disengage the braking disks IMPORTANT Tighten max by one turn After towing is completed remove bolts complete...

Page 33: ...bar is in the steering lock position The bar is located at the left of the center of the machine To unlock the bar Remove the spring pin Pull out the lock pin Set the bar in the carrying position NOT...

Page 34: ...in the neutral position and press down the parking brake switch before starting rhe engine Unless these conditions are met the engine will not start 1 Set the throttle lever in a position slightly hig...

Page 35: ...t to move the machine immediately after starting but practice the following IMPORTANT Avoid increasing the engine speed abruptly before warming up run is completed 1 Run the engine at around 1 200 rpm...

Page 36: ...0 6 2 km h mile h IMPORTANT Be sure to shit gears while the vehicle is being stopped Do not shift gears during running WARNING On a steep slope run the machine at low speed Do not attempt to shift spe...

Page 37: ...5 Stopping Parking WARNING Avoid abrupt braking Leave enough space for braking safely Avoid parking on a grade If necessary to park on a grade block the drums to prevent unexpected moving down the gr...

Page 38: ...turn the starter switch OFF while the machine is in motion 3 Remove the starter key WARNING When dismounting from the machine apply the brake by pressing the parking brake button If necessary to park...

Page 39: ...the Forward Neutral Reverse F N R lever and the other one located on the panel position Vibration can be turned ON or OFF with the switch located on the Forward Neutral Reverse F N R lever Pressing th...

Page 40: ...l Use the F N R lever Run slowly going downhill Do not use excessive speed Avoid changing speed if possible when going downhill Start slowly and end slowly on steep downgrades Use the engine brake Go...

Page 41: ...Asphalt road paving Dust removal treatment for road Road improvement Embankment construction Dam construction Construction of forestry and farm roads Foundation building Construction of sidewalk shou...

Page 42: ...rozen drums 1 Remove muds and water from the machine Muds can get into the seals together with water drops on the hydraulic cylinder piston rod Damaged seals will result 2 Park the machine on a hard a...

Page 43: ...g direction allow it to dismount from the ramps and correct the direction For loading and unloading use ramps or a proper loading stand 2 8 1 Use of a trailer equipped with a winch WARNING Placing the...

Page 44: ...the machine correctly on the trailer 2 8 2 Self propelling 1 Engage the trailer brake and chock its wheels Fix the ramps so that the machine and trailer are completely aligned The angle between the ra...

Page 45: ...roller of the trailer For transportation odey traffic regulations 2 11 Operation in Cold Weather In cold weather take the following measures to prevent troubles such as starting difficulty and coolan...

Page 46: ...fected by the electrolyte flush with large quantities of water and get medical help At low temperature batteries are less efficient The level of charge is lowered and batteries will tend to freeze Mai...

Page 47: ...disconnecting the negative cable or take off the battery from the machine and store in a safe place 5 If the temperature is expected to go down below 0 C add antifreeze to the coolant 6 With F N R le...

Page 48: ...achine body This can generate sparks causing an explosion Loose battery terminals can cause sparks An explosion will result When connecting the terminals make certain that they are tight 2 15 1 Connec...

Page 49: ...ty goggles when jump staring the engine Do not allow the machine to make contact with the booster supply Do not make wrong connections Connect the negative cable to the engine block earth far away fro...

Page 50: ...el or changing oil park the machine on a level and hard surface 5 Change oil while its temperature remains high after operation 6 For a long term storage fill the fuel tank lubricate necessary points...

Page 51: ...Master cylinder Seals rubber parts 2 years Adopted machines only Wheel cylinder Seals rubber parts 2 years Brake piping parts Brake hose 2 years Air hose 2 years Adopted machines only Operating parts...

Page 52: ...at the center of machine CAUTION Remove POPS before starting lifting work 1 Put wire ropes securely on the hook and lifting points as shown 2 If wire ropes make contact with other parts of the machin...

Page 53: ...in addition to items as shown below Vibrating drum Loose bolts Condition of shockmounts Unusual wear Damage Brake pedal Function Hydraulic oil tank Oil level Radiator Coolant leakage Coolant level Fi...

Page 54: ...50 3 PERIODIC MAINTENANCE 3 3 Periodic Maintenance Points 8 7 6 5 4 3 2 1 19 18 17 16 9 10 11 12 13 14 15 22 20 21 23 24 28 27 26 25 1 SV410TB 2 SV410FB 2 only 1 1...

Page 55: ...ngs Grease 4 places Grease 4 Cylinder head and anchor pins Grease 4 places Grease 4 Differential and final drive Check oil level add as necessary Gear oil 1 Every 500 service hours Fuel pre filter Cha...

Page 56: ...and reservoir Check to see coolant in reservoir is up to level mark and replenish with water Use soft water only CAUTION With radiator cap removed feed water nearly up to filler port then replenish t...

Page 57: ...il level with the sight glass on the side of tank The level is proper if it is between H and L marks when cold Of necessary add the hydraulic fluid from the fill port Air cleaner When the red float of...

Page 58: ...Black Charging is necessary Semitransparent Replacent is necessary 2 When the terminal is loose tighten it sufficiently and thinly apply vaseline or grease to prevent rusting Fuel sedimenter Loosen t...

Page 59: ...looseness Vibrator Check for the oil level and leakage Brake Apply grease to the brake pedal bracket Gear case Wheel motor 1 Position the drum so that the drain plug comes to the bottom 2 Check for o...

Page 60: ...nd anchor pins Apply grease at 4 locations The steering cylinder is provided on both sides of the machine Differential and final drive Check for oil level and add oil through the fill port as necessar...

Page 61: ...TANT Pay attention to the direcion of installation when installing the filter Hydraulic oil return filter Hydraulic oil line filter Change the elements Control link 1 Check the nuts for looseness Adju...

Page 62: ...on and while the oil is warm drain the oil with the drain plug removed WARNING When draining a hot oil use care not to get burned 2 Refit the drain plug and fill the crankcase with the engine oil from...

Page 63: ...rt till oil overflows from the level port 4 When the final drive case is filled to the specified level refit the removed plugs Differential case 1 Drain oil by removing the drain plug fill port plug a...

Page 64: ...echeck the oil level WARNING When draining a hot oil use care not to get burned Vibrator 1 Rotate the drum till the drain plug comes to bottom 2 Remove drain plug level gauge plug and filler plug 3 Dr...

Page 65: ...Wheel motor 1 Position the drum so that the drain plug comes to the bottom 2 Remove the drain plug and drain the oil while it is warm 3 Rotate the drum so that a drain hole may come to top Refit the d...

Page 66: ...e element WARNING Exercise caution not to get a speck of dust in your eye 3 Check the element for any damage and replace as necessary before pushing the dust indicator reset botton 4 Reinstall the ele...

Page 67: ...cessary work and refueling are complete tighten the filler cap positively NOTE When removing the water and sediment from the tank filled with the fuel the fuel will gush out if the drain plug is screw...

Page 68: ...Capacity 3 Rating Compartment Type of fluid Capacity in liters gal Fuel tank Diesel oil 180 48 0 Engine oil pan Engine oil 10 5 2 8 Hydraulic oil tank Hydraulic oil 50 13 2 Gearcase Wheel motor Gear...

Page 69: ...ar oil API GL 4 Hydraulic oil VG 46 Grease NLGI II Chevron DELO 40 LE Universal Thuban 90 RANDO HDZ 46 MULTIFAK EP 2 BP Vanellus C BP Gear Oil EP 90 Bartran HV 46 Energrease LS EP 2 CASTROL Diesel X C...

Page 70: ...11 Y 9 YR 10 YB 10 YB 9 YR DIODE UNIT A C E F H I D B G F R LEVER VIBRATING SWITCH 1 2 VIBRATION L H CHANGE SWITCH SOL VALVE SOL HIGH LOW X B 4 1 2 5 a b N100 95E41R B AV60 BATTERY AV60 COM NO E X 2B...

Page 71: ...e battery unused for long without attention or using its power excessively at a time can cause damage to the plates leading to a shortened life 2 For long term storage charge it fully store in a cool...

Page 72: ...00 mm 51 x 67 Rear Tire 16 9 24 6PR Performance Travel speed Low 0 6 km h 0 3 7 mile h High 0 10 km h 0 6 2 mile h Vibrating power Low High Frequency 38 Hz 2 300 vpm 30 Hz 1 800 vpm Centrifugal force...

Page 73: ...x 67 Rear Tire 16 9 24 6PR Performance Travel speed Low 0 6 km h 0 3 7 mile h High 0 10 km h 0 6 2 mile h Vibrating power Low High Frequency 38 Hz 2 300 vpm 30 Hz 1 800 vpm Centrifugal force 103 kN 23...

Page 74: ...350 x 1 700 mm 53 x 67 Rear Tire 16 9 24 6PR Performance Travel speed Low 0 6 km h 0 3 7 mile h High 0 10 km h 0 6 2 mile h Vibrating power Low High Frequency 38 Hz 2 300 vpm 30 Hz 1 800 vpm Centrifu...

Page 75: ...53 x 67 Rear Tire 16 9 24 6PR Performance Travel speed Low 0 6 km h 0 3 7 mile h High 0 10 km h 0 6 2 mile h Vibrating power Low High Frequency 38 Hz 2 300 vpm 30 Hz 1 800 vpm Centrifugal force 103 k...

Page 76: ...d 1 350 x 1 700 mm 53 x 67 Rear Tire 16 9 24 6PR Performance Travel speed Low 0 6 km h 0 3 7 mile h High 0 10 km h 0 6 2 mile h Vibrating power Low High Frequency 38 Hz 2 300 vpm 30 Hz 1 800 vpm Centr...

Page 77: ...Head Office 1 4 8 Shiba Daimon Minato ku Tokyo Japan Telephone Tokyo 03 3431 9971 Facsimile 03 3436 6212 Printed in Japan 2013 06...

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