Sakai SV410-2, Operator'S Manual

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CONTENTS
PREFACE
MACHINE AND ENGINE IDENTIFICATION NUMBERS ....................................... 1
SAFETY NOTICES ................................................................................................ 2
1 BASIC SAFETY PRECAUTIONS ...................................................................... 4
1.1 General Precautions ................................................................................ 4
1.2 Preparation for Safe Operation ................................................................ 6
1.3 Before Starting the Engine ....................................................................... 7
1.4 After Starting the Engine .......................................................................... 8
1.5 During Operation ..................................................................................... 8
1.6 Loading and Unloading ............................................................................ 10
1.7 Transportation .......................................................................................... 1 1
1.8 Handling the Battery ................................................................................ 1 1
1.9 Towing ...................................................................................................... 12
1.10 Before Servicing ...................................................................................... 13
1.11 During Servicing ...................................................................................... 14
1.12 Safety Decals ........................................................................................... 16
2 OPERATION...................................................................................................... 18
2.1 Instruments and Controls ......................................................................... 18
2.1.1 Operator’s station .............................................................................. 18
2.1.2 Gauges, indicator lamps and warning lamps .................................... 19
2.1.3 Switches ............................................................................................ 2 1
2.1.4 Operating levers / pedals .................................................................. 23
2.1.5 Unloader valve .................................................................................. 25
2.1.6 Fuse box ............................................................................................ 25
2.2 Handling and Adjustments ....................................................................... 26
2.2.1 Seat adjustment ................................................................................ 26
2.2.2 Scraper adjustment and replacement ............................................... 27
2.2.3 Disengaging the brake when towing ................................................. 28
2.3 Operation ................................................................................................. 29
2.3.1 Before-starting inspection ................................................................. 29
2.3.2 Starting the engine ............................................................................ 30
2.3.3 After starting the engine .................................................................... 31
2.3.4 Traveling ............................................................................................ 32
2.3.5 Stopping / Parking ............................................................................. 33
2.3.6 Stopping the engine .......................................................................... 34
2.3.7 Check after stopping the engine ........................................................ 34
2.4 Vibratory Operation .................................................................................. 35
2.5 Precautions for Work ................................................................................ 36
2 5.1 Compaction operation ....................................................................... 36
2.5.2 When going downhill ......................................................................... 36
2.5.3 On a slope ......................................................................................... 36
2.6 Applicable Jobs ........................................................................................ 37
2.7 After Operation ......................................................................................... 38
2.8 Loading and Unloading ............................................................................ 39
2.8.1 Use of a trailer equipped with a winch .............................................. 39
2.8.2 Self-propelling ................................................................................... 40
2. 9 After Loading the Machine ....................................................................... 41
2.10 Transportation .......................................................................................... 41
2.1 1 Operation in Cold Weather....................................................................... 41
2.1 1.1 Fuel oil and grease ............................................................................ 41
2.1 1.2 Coolant .............................................................................................. 41
2.1 1.3 Battery ............................................................................................... 42
2.12 When the Cold Season is Over ................................................................ 43
2.13 For a Long Storage Period ....................................................................... 43
2.14 During the Storage Period ....................................................................... 43
2.15 When the Battery Has Discharged ........................................................... 44
2.15.1 Connection and disconnection of booster cables .............................. 44
3 PERIODIC MAINTENANCE .............................................................................. 46
3.1 Precautions .............................................................................................. 46
3.1.1 Lifting the machine on a hoist ........................................................... 48
3.2 Walk-around Checking ............................................................................. 49
3.3 Periodic Maintenance Points .................................................................... 50
3.4 Maintenance Procedure ........................................................................... 52
(1) Every 10 hours or daily ...................................................................... 52
(2) Every 50 hours .................................................................................. 53
(3) Every 250 hours ................................................................................ 55
(4) Every 500 hours ................................................................................ 57
(5) Every 1000 hours .............................................................................. 60
(6) As required ........................................................................................ 62
3.5 Fluid and Lubricant Capacities ................................................................ 64
3.6 Electric Wiring Diagram ........................................................................... 66
3.7 Fuse Box .................................................................................................. 67
3.8 Battery ..................................................................................................... 67
4 SPECIFICATIONS ............................................................................................. 68