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RuiDa RDC6445GT5, Hardware User Manual

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RDC6445GT5 Laser cutting system hardware user manualV1.1

深圳市睿达科技有限公司

2

1.1 RDC6445GT5 Control System Introduction

RDC6445GT5 system is the latest generation of laser engraving/cutting control system developed by
Ruida Technology. This control system has better hardware stability and anti-high voltage and anti-static
characteristics. The HMI operating system based on a 5-inch touch color screen has a more friendly
operation interface and more powerful functions. The controller includes complete motion control
functions, large-capacity file storage, a more compatible dual-channel independent adjustable laser
power control interface, a more compatible U disk driver, multi-channel general/dedicated IO control,
and supports automatic selection of Ethernet communication and USB communication with PC.

1.2 RDC6445GT5 Controller model description

Summary of Contents for RDC6445GT5

Page 1: ...on The content include of electric connections and operating steps Read the manual to operate the systems RuiDa Technology Co Ltd Addr 2th floor Technology Building NO 1057 Nanhai Avenue Nanshan District Shenzhen city Guangdong Province P R China Tel 0755 26066687 Fax 0755 26982287 E mail sales rd acs com Web www rd acs com https www ruidacontroller com ...

Page 2: ...tore in a retrieval system or adapt thispublication in any form or by any means without the prior written permissionof RuiDa except as allowed under applicable copyright laws We have identifiedwords that we consider as trademarks Neither the presence or absence oftrademark identifications affects the legal status of any trademarks ...

Page 3: ...ormity assessment procedure and the manufacturer s declaration of conformity in accordance with the relevant EU directive ROHS This product has been certified by EU legislation Restriction of Hazardous Substances Safety certification comply with relevant EU environmental regulations FCC This product has been certified by the Federal Communications Commission for safety Comply with us electronic sa...

Page 4: ...e use is wrong which may lead to the injury of the personnel please do not operate the personnel and related personnel easily until ensure the correct operation method and use method is correct before use Cautious Represents the potential risk of the product In the process of use if the use method is wrong or improper operation it may cause damage to the product or some parts Please do not use it ...

Page 5: ...ke care of the safety of the goods when unpacking them After taking out the goods please check whether the parts are complete and intact If any missing parts or damaged parts are found please contact ruida technology immediately Do not install or debug the equipment if any obvious damage is found The shipping list of RDC6445GT5 laser cutting system is shown in the following table as the product is...

Page 6: ...RDC6445GT5 Laser cutting system hardware user manualV1 1 深圳市睿达科技有限公司 Network port adapter cable 8PIN 1M 1 pc 6445 Five core cable 1 5M 1 pc ...

Page 7: ...未定义书签 4 4 PC USB Interface 错误 未定义书签 4 5 Ethernet Interface 11 4 6 General Dedicated Output Port CN1 12 4 7 General Dedicated Input Interface CN2 12 4 8 Four Axis Limit Input Interface CN3 CN4 13 4 9 X Y Z U Four Axis Driver Interface AXIS_X AXIS_U 14 4 10 Laser Power Supply Control Interface CN5 CN6 14 Chapter 5 Examples of Laser Power Interface 错误 未定义书签 5 1 Overview 错误 未定义书签 5 2 Glass Tube Laser ...

Page 8: ...37 8 5 2 Language Settings 44 8 5 3 User Parameters 44 8 5 4 Manufacturer Parameters 46 8 9 File Management 48 8 9 1 Memory File 48 8 9 2 U disk File 错误 未定义书签 8 10 Program Upgrade 50 8 10 1Upgrade touch screen Program 50 8 10 2 Upgrade Boot Screen 52 8 10 3 Upgrade Mainboard Program 54 Chapter 9 Detailed Vendor User Parameters 错误 未定义书签 9 1Vendor Parameters 58 9 2 User Parameters 62 Chapter 10 Comm...

Page 9: ...DC6445GT5 Laser cutting system hardware user manualV1 1 深圳市睿达科技有限公司 1 Chapter 1 Overview CONTENTS RDC6445GT5 Control System Introduction Controller Model Description Comparison of Controller Performance ...

Page 10: ...aracteristics The HMI operating system based on a 5 inch touch color screen has a more friendly operation interface and more powerful functions The controller includes complete motion control functions large capacity file storage a more compatible dual channel independent adjustable laser power control interface a more compatible U disk driver multi channel general dedicated IO control and support...

Page 11: ...RDC6445GT5 Laser cutting system hardware user manualV1 1 深圳市睿达科技有限公司 3 Chapter 2 Installation Size CONTENTS Mainboard Installation Size Touch screen Installation Size ...

Page 12: ...are user manualV1 1 深圳市睿达科技有限公司 4 2 1 Mainboard Installation Size All dimensions are in mm accurate to 0 1mm of which the four positioning holes are symmetrical 2 2 Touch screen Installation Size All dimensions are in mm accurate to 0 1mm ...

Page 13: ...RDC6445GT5 Laser cutting system hardware user manualV1 1 深圳市睿达科技有限公司 5 ...

Page 14: ...utting system hardware user manualV1 1 深圳市睿达科技有限公司 6 Chapter 3 Physical pictures and Interfaces Overview CONTENTS Mainboard Physical pictures Touch screen Physical pictures Control System Electrical Connectivity Diagram ...

Page 15: ...5 Laser cutting system hardware user manualV1 1 深圳市睿达科技有限公司 7 3 1 Mainboard Physical pictures For more detailed pin description see Chapter 4 Interface Signal Description Figure 3 1 1 Mainboard Physical pictures ...

Page 16: ...RDC6445GT5 Laser cutting system hardware user manualV1 1 深圳市睿达科技有限公司 8 3 2 Touch screen Physical pictures Figure 3 2 1 Panel Physical pictures ...

Page 17: ...RDC6445GT5 Laser cutting system hardware user manualV1 1 深圳市睿达科技有限公司 9 3 3 Control System Electrical Connectivity Diagram Figure 3 3 1 Control system electrical connectivity diagram ...

Page 18: ...l Description CONTENTS Main Power Interface CN0 Mainboard and touch screen Connection Port HMI U disk Interface PC USB Interface Ethernet Interface General Dedicated Output Port CN1 Dedicated General Input Interface CN2 Four Axis Limit Input Interface CN3 CN4 X Y Z U Four Axis Driver Interface AXIS_X AXIS_U ...

Page 19: ...erface for the mainboard and PC through USB2 0 4 5 Ethernet Interface Ethernet is the Ethernet interface through which the 10 100MHZ Ethernet communication between the mainboard and PC can be realized PIN Signal Definition 1 GND GND input 2 24V 24V Power positive input This system adopts a single 24V power supply It is recommended to use a power supply above 24V 2A Meanwhile this control system is...

Page 20: ...brush control signal When the fan is connected and the fan control is enabled the fan s switch can be set in each layer separately When an external relay is connected the relay coil conducts when the fan is on and the relay coil ends when the fan is off 6 24V Power output if the main power interface adopts a 24V power supply the pin is 24V if the main power interface adopts a 36V power supply the ...

Page 21: ...l be suspended and the laser will be turned off 4 Shot General input laser hardware pulse switch input port when a low voltage is connected laser pulse can be performed while a high voltage is connected laser pulse do not be performed 5 IN1 General input function reserved 6 24V Power 24V output 4 8 Four axis limit input interface CN3 CN4 X Y axis limit interface CN4 PIN Signal Definition 1 GND Pow...

Page 22: ...direction of the machine origin it means that the axis s direction signal polarity is incorrect At this moment the axis can disconnect from the motor driver otherwise the mainboard cannot detect the limit which may cause the axis to collide and then wait until the axis reset before modifying the direction signal polarity of the shaft After the modification press the reset key to reset the mainboar...

Page 23: ...urce RF PWM end 2 When the laser source is a glass tube this pin is connected with the PWM end of the laser power supply to control the laser power 4 WP1 The input port for the water protection state of the first laser power supply When the water protection 1 is enabled the mainboard will detect the water protection 1 input port If the port is in low voltage it is considered normal If the port is ...

Page 24: ...5GT5 Laser cutting system hardware user manualV1 1 深圳市睿达科技有限公司 16 Chapter 5 Examples of Laser Power Interface CONTENTS Overview Glass Tube Laser Power Supply Wiring Diagram RF CO2 Laser Source Wiring Diagram ...

Page 25: ... adjustable laser power supply control interfaces which can control the glass tube laser power supply and RF CO2 laser source When connecting different types of laser power supply please set the laser source type correctly in the factory parameters otherwise it may cause the laser 5 2 Glass tube laser power supply wiring diagram ...

Page 26: ...RDC6445GT5 Laser cutting system hardware user manualV1 1 深圳市睿达科技有限公司 18 5 3 RF CO2 laser source wiring diagram ...

Page 27: ...RDC6445GT5 Laser cutting system hardware user manualV1 1 深圳市睿达科技有限公司 19 Chapter 6 Examples of Stepping Motor Driver Interface CONTENTS Overview Driver connection diagram ...

Page 28: ...the diode negative end is valid When indicating whether the pulse signal of the motor driver is valid at the rising edge or the falling edge the pulse signal input from the negative end of the optocoupler diode on the isolation side shall prevail Some of the motor driver input signals are independent and some are internal common anodes So some outward lead wires are 4 and some are 3 only the pulse...

Page 29: ...not use common cathode or differential connection The polarity of the direction signal can be set through the PC and whether the pulse signal is valid at the rising edge or the falling edge can also be set via the PC Figure 6 1 1 Four inputs driver input signal independent Figure 6 1 2 Three inputs driver input signal common anode ...

Page 30: ...RDC6445GT5 Laser cutting system hardware user manualV1 1 深圳市睿达科技有限公司 22 6 2 Driver Connection Diagram ...

Page 31: ...RDC6445GT5 Laser cutting system hardware user manualV1 1 深圳市睿达科技有限公司 23 Chapter 7 IO Port Wiring Examples CONTENTS Input Port Output Port ...

Page 32: ...7 1 Input port The two water protection input ports WP1 and WP2 of this controller are 24V logic and all other input ports are compatible with input 5V 12V 24V logic voltage The connection diagram of the input port is as follows Figure 7 1 1 Example of input port connection ...

Page 33: ... signals of this controller adopt optocoupler isolation technology OC gate output and its maximum drive capacity is 300mA which can directly drive 6V 24V relays light emitting indicators buzzer alarm devices etc Output port connection diagram is as follows Figure 7 2 1 Example of output port connection ...

Page 34: ... system hardware user manualV1 1 深圳市睿达科技有限公司 26 Chapter 8 HMI Operation Instructions CONTENTS Introduction Main interface functions Manual function Menu function User Factory parameter settings File management Program upgrade ...

Page 35: ...n track of the controller in real time allowing the users to check the current processing graphics It supports file management file preview user and manufacturer parameter modification supports multi language interface switching and other functions supports upgrading boot screen and program upgrade functions Touch screen characteristics 5 0 inches TFT touch screen 800 480 resolution 24 bits true c...

Page 36: ...of pieces the number of current files and the total pieces of all files the speed value and power value the 1st route and the 2nd route Coordinate display area display the coordinate values of the X Y Z U axis respectively System state area display the system state idle pause complete run feed processing time and processing progress respectively Menu area Manual enter the manual function interface...

Page 37: ...e Screen origin position The graph display area takes this coordinate point as a reference for depicting 8 2 Speed settings Click Speed parameters in the main interface and the following interface will pop up Figure 8 2 2 1 When the system is idle the speed parameters are manual high speed and manual low speed which respectively represent the maximum and minimum speed of the manual motion shaft wh...

Page 38: ...previous interface and finally press the OK key to return to the main interface 8 2 3 Power settings Click Power parameters in the main interface and the following interface will pop up Figure 8 2 3 The maximum and minimum power of Laser 1 can be set at this time Click More to set the maximum and minimum power of Laser 2 The parameter setting method is the same as above 8 3 File parameters Click F...

Page 39: ...o layer information The interface is shown in Figure 8 3 The bottom of the interface shows all the layer numbers of the file If the total number of layers exceeds 6 user can browse through the page button on the left After selecting a layer the corresponding layer information will be displayed synchronously For the modification method of the layer parameters please refer to the previous section so...

Page 40: ...l for the next start of processing Once the repeat parameter is set to be valid it is valid to all processing files When the system is powered on again the parameter will be cleared automatically Feeding parameters After clicking the Feeding button the interface displays as follows Figure 8 3 2 1 The feeding length means the feeding axis stroke and the feeding delay means the delay interval after ...

Page 41: ... array graphic elements in the X Y direction Interval 1 the graphic element interval value of the odd numbered rows of the array Interval 2 the graphic element interval value of the even numbered rows of the array Dislocation the dislocation value of the array graphics in the X Y direction Mirror image H represents whether the even numbered rows are mirrored in the X Y direction V represents wheth...

Page 42: ... and the following interface will pop up Figure 8 4 This interface is mainly used for manual debugging including the axis motion pulse positioning IO diagnosis frame cutting return and system reset Press the Auto key to return to the main interface 8 4 1 Manual axis moving Press X X Y Y Z Z and U U buttons to move the corresponding axis Manual mode can choose inching or continuous when the continu...

Page 43: ... current position of the laser head as a positioning point 8 4 2 IO IO Diagnosis Click the I O button to enter the IO diagnosis interface as shown in the figure below Figure 8 4 2 LmtX LmtX LmtY LmtY LmtZ LmtZ LmtU LmtU correspond to positive and negative limit ports of each axis IN0 IN1 IN2 IN3 IN4 correspond to reserved input ports WP1 and WP2 correspond to the 1st water protection and 2nd water...

Page 44: ...the Return key to enter the frame cutting setting interface as shown in the figure below Figure 8 4 4 XY return position options are mechanical origin positioning point non return and stop point Z return position options are mechanical origin non return and stop point After selecting the return position press the Return key to perform the return action and relevant motion status will be displayed ...

Page 45: ...includes system setting language setting user parameter and manufacturer parameter submenu The buttons at the bottom of the interface indicate the function settings corresponding to each submenu 8 5 1 System Settings IP Settings Click the Network Settings button and the interface is shown in Figure 8 5 Click the value to be modified and press the OK key after modification parameter setting It will...

Page 46: ...on product activation and time setting functions Product activation enter the lower lever product activation interface Figure 8 5 1 2 After modifying the authorization code press the OK key to modify the authorization and cancel to return the upper interface Time settings enter the lower level time setting interface Figure 8 5 1 3 ...

Page 47: ...gure 8 5 1 5 The multi positioning point enable at the top of the screen is used as the main switch to turn off or turn on the multi positioning point function When it is disabled it is a single positioning point state After enabling the multi positioning point function it is in multi positioning point state In multi positioning state there are four positioning points in total The method of settin...

Page 48: ...s of the positioning point that has been enabled need to be set user need to click Cancel Positioning Point first and then set repeat operation 2 Set by the axis moving Figure 8 5 1 6 1 Select the positioning point button to be set the positioning point 1 is selected in the figure 2 Click the finger button in the upper right corner of Figure 8 5 1 3 to enter the axis operation interface as shown i...

Page 49: ...the positioning point is enabled It cannot be modified to No 0 positioning point if it is a single positioning point logic the No 0 positioning point is always taken Positioning point 1 4 enable when the multi positioning point logic is enabled the four positioning point can be disabled and enabled individually Once the multi positioning point logic is selected assuming that the initial positionin...

Page 50: ...word input interface as shown in Figure 8 5 1 7 Input the password and wait for the backup to succeed Use the function of Backup Factory Parameters to backup all the debugged factory parameters and user parameters Afterwards at any time all factory and user parameters can be one click restored by Restore Factory Parameters Restore Factory Parameters When pressing the Restore Parameters the followi...

Page 51: ...er function If you need to restore the parameters click the blue button on the screen and enter the password input interface as shown in Figure 8 5 1 9 Figure 8 5 1 10 Input the password and wait for the restoration to succeed Screen Origin Settings When pressing Display Settings the following interface will pop up ...

Page 52: ...in different X Y directions To set the origin position of the display screen just click the corresponding position button 8 5 2 Language settings When pressing the Language button the following interface will pop up Figure 8 5 12 After selecting a language the setting takes effect and returns to the main interface automatically 8 5 3 User parameters When the User button is pressed the following in...

Page 53: ...rs and return parameters Parameter modification method 1 If it is a numeric class parameter a numeric keyboard will appear after clicking the parameter area as shown in the figure below Figure 8 5 3 2 Input the required parameter value and click the OK key to modify the parameters 2 If it is a selected class parameter here is the example of automatic focus as shown in the figure below ...

Page 54: ...be set and then click OK the parameter selection box disappears and the parameter modification is completed Other parameter interfaces are as follows For details of the parameters please refer to Chapter 9 8 5 4 Factory Parameters When the Factory Parameters button is pressed the following interface pops up ...

Page 55: ...ers rotation parameters Z axis control speed parameters system configuration machine parameters axis parameters and laser parameters Select one of these interfaces to display all parameters of this type and user can scroll through the pages through the page button on the left The parameter interfaces of other types are as follows ...

Page 56: ...n the preview area on the right When there are multiple files press the up and down keys on the left to turn pages to find the file click on the selected file the file will be previewed and the graphics will be displayed in the preview area When you press the Select key it means that the file is about to be processed The memory and U disk buttons in the lower left corner can switch between the mem...

Page 57: ...face as shown in the figure below Copy to memory copy the selected file to memory Delete file delete the selected file Mainboard upgrade upgrade mainboard program through U disk Touch sreen upgrade upgrade panel program through U disk This system supports FAT32 and FAT16 file formats of U disk The file must be placed in the root directory of the U disk to be recognized by the system The file names...

Page 58: ... 1 Touch screen program Upgrade Software upgrade Open the system supporting software RDWorksV8 and successively select Settings System settings and Mainboard Information in the upper menu bar as shown in the figure below Figure 8 10 1 1 Click the Upgrade HMI button to pop up the following interface ...

Page 59: ...the system is powered on click anywhere on the panel screen several times quickly and continuously and there will hear a bell indicating that the touch screen starts to upgrade Please wait with patience during the upgrade When the upgrade is completed the touch screen will ring continuously and slowly indicating that the upgrade is successful Pull out the SD card power on again and the upgrade is ...

Page 60: ... touch screen prompts that the upgrade has failed check whether the upgrade file is correct or not and then restart the operation If the touch screen prompts that the U disk fails to read you need to re plug the U disk or replace another U disk and then restart the operation 6 After completing the upgrade the system needs to be powered on again U disks recommend Kingston SanDisk the file format is...

Page 61: ...深圳市睿达科技有限公司 53 Figure 8 10 2 1 Select 800X480 TFT as the panel type and then click Import Bitmap as shown in the figure below Figure 8 10 2 2 File types support jpg bmp and other formats Select a picture and click the Open button as shown in the figure below ...

Page 62: ...he upgrade progress will be displayed on the panel After upgrade completed it prompts that the upgrade is successful User can check the updated boot screen after restart 8 10 3 Mainboard program upgrade Software upgrade Open RDWorksV8 and select Settings System settings and Mainboard Information in the upper menu bar as shown in the figure below ...

Page 63: ... 3 1 Click the Mainboard Upgrade button to pop up the following interface Figure 8 10 3 2 Select RDC6445 upd file and then click the Open button to start upgrading the upgrade progress will be displayed on the touch screen After the upgrade is completed it prompts that the upgrade is ...

Page 64: ... touch screen Please wait during the upgrade After completing the upgrade it prompts that the upgrade is successful 5 If the touch screen prompts that the upgrade fails check whether the upgrade file is correct and then restart the operation If the touch screen prompts that the U disk fails to read you need to re plug the U disk or replace another U disk and then restart the operation 6 After comp...

Page 65: ...RDC6445GT5 Laser cutting system hardware user manualV1 1 深圳市睿达科技有限公司 57 Chapter 9 Vendor User Parameters CONTENTS Vendor parameters User parameters ...

Page 66: ...chine can cut a larger rectangle larger graphics can make the error smaller and automatically calculate the motor step distance through the length of the graphics and the measured length Hard limit protection used to enable the hard limit protection function of this axis PWM rising edge valid used to set whether the pulse signal of the motor drive is valid on rising edge or on falling edge When th...

Page 67: ... control the movement direction when manual key moves the axis When the direction polarity parameter is set correctly if the axis moves in the reverse direction by pressing the direction key on the operation panel just enable the key to reverse 2 Laser Parameters Laser tube configuration single tube double tubes optional set depending on the quantity of laser tubes actually configured by the facto...

Page 68: ...rameter is valid only when the Z Axis Function is configured as Feeding Axis Power outage delay 0 3000ms can be set When the power grid is cut off the system power supply will not drop to 0V immediately There is a delay during this period the delay value set here should be basically consistent with the actual power outage delay value If the setting value deviation is relatively large when the powe...

Page 69: ...uracy of the feeding axis motion the feeding length can be compensated by setting this item Finish feeding after enabling the last processing will end after feeding U axis working speed the working speed of U axis Rotary engraving Enable rotary engraving after enabling rotary engraving the actual Y axis accuracy will be matched according to the diameter circumferential pulse setting and axis pulse...

Page 70: ...utting effect caused by too fast T shaped acceleration mode will be inferior to that of S type acceleration Delay after idling if this parameter is 0 no delay will be performed after idling otherwise the speed will be reduced and delayed after idling 2 Engraving parameters only affect the scanning mode X axis starting speed Y axis starting speed X axis acceleration Y axis acceleration The above fo...

Page 71: ... graphics Four corners dots means that laser is on at the four corners of the frame mark a dot turn off the laser in other places and you can visually check the size and position of the graph through four points The speed of frame is the speed value set on the keyboard when the system is idle Laser on the minimum maximum power of the laser is the corresponding value set on the keyboard when the sy...

Page 72: ...this distance is the focal length value in the parameter setting In this mode the material thickness parameter is invalid Non contact focus 1 Motion method one D axis directly drives the laser head to move upwards until it touches the limit switch placed at the top At this time the controller considers this position to be the origin of the D axis Then the D axis moves a certain distance in the opp...

Page 73: ...RDC6445GT5 Laser cutting system hardware user manualV1 1 深圳市睿达科技有限公司 65 Chapter 10 Common Problems and Solutions CONTENTS Common problems Alarm information ...

Page 74: ...PC software A this situation is generally caused by the inconsistency between the screen origin and the origin set by the mainboard it can be solved by confirming that the laser position and origin position set on the software are consistent with the origin position set on the mainboard and the screen origin position set on the panel is consistent with the origin position set on the mainboard ...

Page 75: ...ture sensor abnormal Lower the water temperature and check if the sensor returns an effective signal Cover protection Sensor wiring incorrect Refer to the relevant wiring description in the user manual for correct wiring Sensor abnormal Check if the sensor returns an effective signal Over breadth Graphics processing position over the breadth Re check if the processing positioning position is reaso...

Page 76: ...can not copy upload and send the manual without Ruida s permission Content will be revised or modified We will not send message to every users If there are any question or suggestion about our products and manuals please tells us Tel 086 0755 26066687 Fax 086 0755 26982287 Adress 2th floor Technology Building NO 1057 Nanhai Avenue Nanshan Nanshan district Shenzhen Guangdong China Website www rd ac...

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