rotork Insight 2 Manual Download

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8.2 Contact Relays

8.2.1 Contact – Function

This setting determines the function of the selected relay contact. The drop down box enables the user
to select from the following function settings.

Condition

Description

Closed Limit

The actuator has reached its closed limit

Open Limit

The actuator has reached its open limit

Fault Alarm

The actuator has detected a fault and is displaying an actuator alarm

Position % Open

The actuator has reached a user defined position

Motor Running

The motor is running

Closing

The actuator is moving closed

Opening

The actuator is moving open

Moving

The actuator is moving in either direction

Stall (Mid-Travel)

The motor has stalled whilst away from the limits

Stall (Any Position)

The motor has stalled whilst at either limit

Over Pressure (Mid-Travel)

The motor has stalled at any position

Over Pressure (End of Travel)

Active when an over pressure is present at either limit

Over Pressure (Any Position)

Active when an over pressure is present at any position of travel

Stop Selected

The Local/Stop/Remote switch is switched to stop

Local Selected

The Local/Stop/Remote switch is switched to Local

Remote Selected

The Local/Stop/Remote switch is switched to Remote

Control Alarm

The actuator is portraying a control alarm

ESD Active

The actuator is performing its ESD Function

Temperature (

⁰C)

The actuator has reached a set Temperature

Manual Override Switch

Manual override is active

Accumulator Pressure Switch

Accumulator pressure has been exceeded

External Manual Reset Switch

External manual reset switch is active

Motor Thermostat Switch

Motor thermostat is active

Partial Stroke Passed

The actuator has passed its partial stroke test

Partial Stroke Failed

The actuator has failed its partial stroke test

Monitor Output

The actuator is available for remote operation

None

The relay is disabled

8.2.2 Contact – Value

This is directly related to some of the relay functions shown above. The setting is configurable from 0%
to 100% in increments of 0.1%.

8.2.3 Contact – Form

Set the relay contact type to normally open (make on active) or normally closed (break on active).

Summary of Contents for Insight 2

Page 1: ......

Page 2: ...ration 18 3 3 6 Read Configuration 18 3 3 7 Discard 18 3 4 SIDE PANEL 19 3 4 1 Offline 19 3 4 2 Bluetooth 19 3 5 RANGE PANEL 20 3 6 PRESENTATION WINDOW 21 3 7 STATUS BAR 21 3 7 1 Connection Status 21 3 7 2 Actuator Login Level 21 3 7 3 Insight 2 Login Level 21 4 0 CONNECTING AND DISCONNECTING DEVICES 22 4 1 SEARCHING FOR DEVICES 22 4 2 CONNECTING TO AN ACTUATOR 23 4 3 CONNECTING TO A BLUETOOTH SET...

Page 3: ...6 2 Actuator Torque 30 5 6 3 Analogue Demand Input mA 30 5 6 4 Analogue Position Feedback mA 30 5 6 5 ESD Input Status 30 5 7 CVA MAIN DATALOGGER 31 5 7 1 Event Logger 31 5 7 2 CVA Dwell Log 34 5 7 3 CVA Torque Logs 34 5 7 4 CVA Movement Log 35 6 0 IQ3 SETTINGS 36 6 1 ACTUATOR INFORMATION 38 6 1 1 Actuator User Information 38 6 1 2 Actuator Serial Numbers 38 6 1 3 Actuator Manufacturing Informatio...

Page 4: ...e Option Details 59 6 13 NAMUR SETTINGS 59 6 13 1 Namur Status 59 6 13 2 Namur Mask Settings All groups 60 6 14 ANALOGUE CONTROL CPT CTT AIO OPTION 60 6 15 EXTRA RELAYS S5 S8 60 7 0 IQ3 DATA LOGGER 61 7 1 EVENT LOGGER 62 7 1 1 Time Line 62 7 1 2 Trace View 63 7 1 3 List View 64 7 2 TORQUE PROFILE 65 7 3 TORQUE LIMIT PROFILES 65 7 4 TORQUE REFERENCE PROFILE 66 7 5 TORQUE REFERENCE LIMIT PROFILES 67...

Page 5: ...L 84 8 6 1 Analogue Control 84 8 6 2 Flow Characterisation 85 8 7 INTERRUPTER TIMER 86 8 7 1 Interrupter Timer 86 8 7 2 Interrupter Timer Direction 86 8 7 3 Interrupter Timer Start 86 8 7 4 Interrupter Timer Stop 86 8 7 5 Interrupter Timer Interval 86 8 7 6 Interrupter Timer On Time 86 8 7 7 Interrupter Timer Off Time 86 8 7 8 Interrupter Timer with ESD Enabled 86 8 8 ACTUATOR STATISTICS 87 8 8 1 ...

Page 6: ...6 9 5 IQ3 89 9 6 SIP 89 9 7 MISSIONS 89 9 7 1 Create Missions 89 9 7 2 Custom Mission 92 9 7 3 Review Edit Mission 93 9 7 4 Delete Mission 93 9 7 5 Delete All Missions 93 9 7 6 Format BST 94 ...

Page 7: ...test version of Insight 2 Once the download is complete extract the install package to a user specified save location Open the Setup exe file to load the installation wizard and begin the program install process Follow the on screen prompts to install Insight 2 1 2 Uninstalling Insight 2 To uninstall Insight 2 use the Uninstall Insight 2 start menu shortcut or proceed through the standard Windows ...

Page 8: ...s Insight 2 to remember your login details for easy access to the program in the future 2 2 User Levels The Privilege Level drop down menu presents 4 selections This selection will determine the available access levels visible when connecting to a Rotork Bluetooth device 2 2 1 Viewer As a Viewer you can connect to any Bluetooth equipped Rotork device These include IQ3 CVA EH Pro SI Pro and Rotork ...

Page 9: ... values An actuator User login allows you to change some settings within the actuators configuration Default Insight 2 User Password ROTORK 2 2 3 Service Engineer This login is reserved for the use of Rotork Service Engineers 2 2 4 Administrator This Login is reserved for the use of Rotork Engineers ...

Page 10: ...p 3 3 Icon Bar 3 3 1 Open Configuration 3 3 2 Save As 3 3 3 Save 3 3 4 Print 3 3 5 Send 3 3 6 Receive Configuration 3 3 7 Discard 3 4 Side Panel 3 4 1 Offline 3 4 2 Bluetooth 3 5 Range Panel 3 6 Presentation Window 3 7 Status Bar 3 7 1 Connection Status 3 7 2 Actuator Login level 3 7 3 Insight 2 Login Level ...

Page 11: ...e purpose of this manual the main Insight 2 screen has been split into six areas as shown below Description Colour Menu Bar Blue Icon bar Orange Side Panel Purple Range Panel Yellow Presentation Window Green Status Bar Red ...

Page 12: ...iguration can be modified appropriately if required Once Ok is selected the loading screen will appear as Insight 2 prepares the new configuration This will appear in the Offline section of the side menu for side menu information see section 3 4 1 under the correct actuator type NOTE using this function on a live actuator will clear any previous configuration Ensure a copy of the existing configur...

Page 13: ...on files Opened files will be shown in the Offline section of the Side menu under the relevant actuator type Firmware This function is only available for Rotork Service Engineers and Service centres Save When a configuration in the Offline section is changed the user can save those changes ...

Page 14: ...d by Insight 2 For other formats use the export feature Export Configuration This exports the current actuator configuration as either a Comma Separated Value csv or a Text file txt Configuration and DataLogs This exports the current actuator configuration and data log file as either a Comma Separated Value csv or a Text file txt The data log must be viewed within Insight 2 prior to exporting the ...

Page 15: ...nnected devices that the operator can connect to without requiring a Bluetooth search Actuators must be in a Bluetooth visible mode and within range of the Bluetooth adapter to be discovered with Insight 2 3 2 3 Security Change Privilege This enables the user to change their privilege level within Insight 2 by re opening the Login screen see section 2 Logging In Change Application Password This fu...

Page 16: ...et to Metric or Imperial to suit various global markets Insight 2 default Metric Install Actuator Devices This function enables Insight 2 to be updated using a compressed ADF file package provided by Rotork All future updates will be supported via this feature to ensure reliable compatibility with the continually expanding Rotork product offering To download the latest ADF file please visit the In...

Page 17: ...eleases will include information about various Insight 2 functions Actuator Help This help file is currently under construction Future releases will include information about various Rotork actuator functions relevant to the connected actuator type About Us Shows the current version number of the Insight 2 program and contains a brief description about the purpose of Insight 2 ...

Page 18: ...3 4 Print This will print the current information in the presentation window as it is shown on the screen only available when actuator information is displayed within the window 3 3 5 Send Configuration This function will send all visible configuration changes to the connected actuator Send Configuration will only be possible when connected to a Bluetooth device 3 3 6 Read Configuration This funct...

Page 19: ...n be edited and viewed with the correct privilege level from the expanded menu See fig 2 Fig 1 Fig 2 Firmware This function is reserved for Rotork Service Engineer use only 3 4 2 Bluetooth Actuators All actuators that have been found by after a Bluetooth search see 1 0 and 4 0 will be visible here The expanded menu can only be accessed once a connection to the device has been established ...

Page 20: ...ill be visible in this section The expanded menu can only be accessed once a connection to the Bluetooth Setting Tool has been established 3 5 Range Panel The Range Panel will indicate which actuator range the current configuration or data log belongs to If the device is currently connected through Insight 2 the serial number and valve tag will also be displayed ...

Page 21: ...the left portion of the status bar An online connection will show the actuator Bluetooth tag or Bluetooth Setting Tool tag and the connection method If a Bluetooth connection is not currently active an offline status will be displayed 3 7 2 Actuator Login Level Current actuator login level is shown in the middle portion of the status bar There are three levels available Viewer User and Engineer 3 ...

Page 22: ...th adapter Please note only actuators with a Bluetooth Security setting of Medium or Low are visible within Insight 2 Bluetooth setting Tools have to be in slave mode to be found by Insight 2 refer to the Bluetooth Setting Tool Manual for information on how to activate Slave Mode Once the search is complete all actuators found will be displayed in the expanded menu under the relevant range heading...

Page 23: ...Setting Tool is performed in the same manner as connecting to an actuator Upon connection with Insight 2 the Setting Tool s Enter key will rapidly flash blue indicating a connection has been established The connection privilege Level of the Bluetooth Setting Tool is dictated by the current Insight 2 Privilege Level 4 4 Disconnecting from Devices You can disconnect from a device by right clicking t...

Page 24: ... Valve Action Settings 5 2 4 Input Output Setup 5 3 Advanced Settings 1 5 3 1 Tight Shut Off 5 3 2 Obstruction Action Active 5 3 3 Obstruction Values Setup 5 3 4 Manual Test Knob Setup 5 3 5 CVA Status Relay Setup 5 4 Advanced Settings 2 5 4 1 Travel Alarm Thresholds 5 4 2 Bumpless Transfer Setup 5 4 3 Manual Test Knob Setup 5 4 4 CVA Status Relay Setup 5 4 5 Travel Alarm Thresholds 5 4 6 Bumpless...

Page 25: ...se only 5 1 4 Manufacturing Data Shows the manufacturing data for the actuator Rotork Service Engineer use only 5 1 5 Service Notes This is where service notes can be entered and stored for future reference This field accepts up to 64 characters Rotork Service Engineer use only 5 1 6 Date of Manufacture Shows the date of manufacture in the format YYYY MM DD Rotork Service Engineer use only 5 1 7 C...

Page 26: ...ust Setting The slider sets the percentage of rated torque thrust the actuator will be limited to during operation in the closed direction This is adjustable between 40 and 100 5 2 2 MOVTag Valve Tag This is a user defined name for the actuator consisting of up to 32 alpha numeric or symbolic characters It is normally used by operators to specify a unique tag based on location or a description of ...

Page 27: ... Demand Damping Clockwise secs Setting a value greater than 0 will apply a delay in the clockwise direction temporarily inhibiting movement when a change to the set point signal occurs Demand Damping Anti Clockwise secs Setting a value greater than 0 will apply a delay in the anti clockwise direction temporarily inhibiting movement when a change to the set point signal occurs 4 20mA Output Specify...

Page 28: ...e the actuator must move as a percentage of full travel before a direction change is registered by the data logger as a start The default setting is 0 25 Total Direction Changes Threshold 1000s This can be used to generate a Travel Alarm when a set number of direction changes have been performed by the actuator Total Travel Distance Threshold This can be used to generate a Travel Alarm when a set ...

Page 29: ... pre determined position Position CVA travels to on Loss of Power The position the actuator will travel to on Loss of power provided the Power Loss Action is set for Go To Position The position is a percentage of the full stroke and can be configured in increments of 0 1 Powerloss Action Delay timeout sec The delay in seconds before the Power Loss Action is executed The maximum allowable delay to ...

Page 30: ...d Discharge Voltage V For indication only shows the separate end discharge voltage for all fitted capacitors UPS Discharge Time sec For indication only shows the separate discharge time for each of the fitted capacitors 5 6 CVA Status 5 6 1 Actuator Position For indication only shows the position of the actuator as a percentage of full travel 5 6 2 Actuator Torque For indication only shows the per...

Page 31: ...p scroll bar can be used to navigate from the first recorded event far left to the most recent event far right The recorded event number is shown with the event date and event time above the navigation bar Time Line The Time Line display style provides the user with a visual indication of active conditions for the specific event selected with the top scroll bar An active condition is indicated by ...

Page 32: ...tions can be configured as Digital Traces The top scroll bar can be used to navigate through various events There is also an additional scroll bar within the Trace view window This can be used to adjust the scaling of both traces for more detailed analysis Each digital trace can be allocated a different function by opening the associated drop down menu and selecting the required condition ...

Page 33: ...tabular format as a chronological series of events The top slider bar can be used to navigate through all available events currently in the data log Alternatively the scroll bar on the right side of the event information can be used to navigate events in the same fashion ...

Page 34: ...nto a full sized graph of that area 5 7 3 CVA Torque Logs The torque profile graphs show various traces of torque experienced by the actuator across a full stroke The torque reference is a saved stroke trace that is configured during the auto setup stage when commissioning the unit These graphs will display thrust profiles for CVL actuators Graph detail can be enhanced by dragging a selection area...

Page 35: ...35 5 7 4 CVA Movement Log The movement profile graph displays the actuator position and the demanded position of the CVA This will include all controlling actions and any failsafe action under UPS power ...

Page 36: ...l Configuration 6 3 5 Special Mode Configuration 6 4 Torque Settings 6 4 1 Current Torque Readings 6 4 2 Actuator Torque Settings 6 4 3 Torque Engineering Settings 6 4 4 Torque Advanced Settings 6 4 5 Torque Profile Settings 6 5 Power Settings 6 5 1 Power Type 6 5 2 Battery Settings 6 6 Digital Input Settings 6 6 1 DI Function 6 6 2 DI Input Type 6 7 Partial Stroke Settings 6 7 1 Partial Stroke En...

Page 37: ... Position Calibration 6 10 2 Position Settings 6 10 3 Movement Settings 6 10 4 Interrupter Timer 6 11 UI Settings 6 11 1 Indication Configuration 6 11 2 Communication Configuration 6 12 Language Settings 6 12 1 Display Language 6 12 2 Language Option Details 6 13 AMS Encoder 6 13 1 Position Encoder Absolute Position 6 13 2 Position Encoder Status ...

Page 38: ...ator Serial Numbers Actuator Shows the serial number of the connected actuator Main Controller For indication only shows the serial number of the main controller board Position Sensor For indication only shows the serial number of the Position Sensor Torque Sensor For indication only shows the serial number of the Torque Sensor User Interface For indication only shows the serial number of the User...

Page 39: ...only shows the serial number for the Solid State Starter board if fitted 6 1 3 Actuator Manufacturing Information Date of Manufacture For indication only shows the manufacture date of the actuator Service Commission Date Shows the date the actuator was commissioned by a Rotork Engineer For indication only shows Inspection Date For indication only shows when the actuator is due its next inspection ...

Page 40: ...ply voltage the actuator is configured to receive Actuator Frequency For indication only shows the actuator supply voltage frequency Hz Actuator Wiring Diagram For indication only shows the actuator wiring diagram number which determines the specific internal wiring of the actuator Actuator Wiring Diagram Issue For indication only shows the issue number of the wiring diagram upon installation This...

Page 41: ...available to input the valve serial number Valve Type Input for the type of the attached valve 10 alpha numeric or symbolic characters are available to input the valve type Valve Size Input for the size of the attached valve 10 alpha numeric or symbolic characters are available to input the valve size Valve Class Input for the valve classification 10 alpha numeric or symbolic characters are availa...

Page 42: ...al Number Record for the serial number of the actuator gearbox If no gearbox is fitted the default value will be blank or GearSerial Gearbox Mechanical Advantage Record for the mechanical advantage of the gearbox If no gearbox is fitted the default value will be blank or MechAdv Gearbox Ratio Record for the internal gear ratio of the gearbox If no gearbox is fitted the default value will be blank ...

Page 43: ...t 40 of Rated Open Action The actuator can be configured to open on torque for back seating valve types or limit for non back seating valve types Limit means the actuator will stop moving once it reaches the set open travel limit Torque means the actuator will stop when it reaches the set open torque limit Default 40 of Rated Direction to Close This sets the direction of rotation for the actuator ...

Page 44: ...erride an active interlock Default Setting No ESD Override Local stop This setting specifies if the ESD action should override a local stop command The local control selector has to be in the stop position to actively apply a local stop command Default Setting No ESD Override Thermostat This setting specifies if the ESD action should override an active thermostat trip Default Setting No ESD Overri...

Page 45: ...l signal to be Maintained once the actuator limit setting has been passed Default Enabled 6 3 4 Local Configuration Local Push to Run When enabled this changes the local open close control knob function to a push to run operation The knob position must be manually maintained for the actuator to run upon removal of the signal the actuator will stop Local Close Dominant Mode For indication only this...

Page 46: ...ce Engineer use only Local Controls Action on Network Comms Loss This setting specifies the reaction of the actuator during a network communications loss condition Rotork Service Engineer use only Local Controls Selector Control This setting specifies the local control selector controlling element Rotork Service Engineer use only Aux1 Indicates Local Controls Selector in Remote This setting reassi...

Page 47: ...ion in the open direction Torque Boost Close Direction Gives the option to enable or disable the torque boost function in the closed direction Boost Level This enables the user to choose the percentage of rated torque the actuator will output when performing a boost function The options are 150 Rated Torque This allows the actuator to output 150 of rated torque Default Stall Torque This allows the...

Page 48: ...irect current supply actuators Three Phase Modulating For three phase supply actuators which are built to a modulating specification Solid State Starter Brake The Solid State Starter brake injects a DC voltage into the motor in order to slow the magnetising of the fields and bring the motor to a halt In this setting the option for the Solid State Starter brake is viewed and set only available for ...

Page 49: ...gnal local and remote Close Interlock The digital input will trigger a close interlock signal local and remote Network Disable The digital input will disable network control Partial Stroke The digital input will trigger a partial stroke test Hand Auto The digital input will switch between hand and auto mode H W control and Analogue control Velan Reset The digital input will perform a Velan reset C...

Page 50: ...4 Partial Stroke Time to Position sec The maximum allowable time the actuator can take to run from the initial position to the partial stroke position If the actuator fails to perform this part of the partial stroke test in the specified time an alarm will trigger for partial stroke test failure 6 7 5 Partial Stroke Time to Limit sec The maximum allowable time the actuator can take to run from the...

Page 51: ...elay This can be set to either Available or Fault In Available mode the relay is active when the actuator is ready and available for remote control In fault mode the relay will be active when the actuator has an active fault condition and will ignore the status of the local remote selector ...

Page 52: ...que Trip Close Maintenance Maintenance Required Torque Trip OP Torque Trip Open Hi Torque Alarm Hi Torque Alarm Active Torque Trip Torque Trip Hi Hi Torque Alarm Hi Hi Torque Alarm Active Torque Trip Mid Torque Trip Mid Travel Option Source 1 Comms Loss Option Source 1 Comms Loss Motor Stall Stall any Position Option Source 2 Comms Loss Option Source 2 Comms Loss Mid Travel Stall Stall Mid Travel ...

Page 53: ... The actuator can be controlled by hardwired remote controls Source 1 Option Control The actuator is controlled by the network selected in Source 1 Hardwired Switched Source 1 Control The actuator can be controlled by either hardwired remote controls or Source 1 A remote switch must be used to change between control sources Source 1 Switched Source 2 Control The actuator can be controlled by eithe...

Page 54: ...e Maintain Digital Input 3 Active State The user can configure Digital Input 3 to a normally open or normally closed digital contact Digital Input 4 Type Configure Digital Input 4 to either Digital Input or Remote ESD Digital Input 4 Active State The user can configure Digital Input 4 to a normally open or normally closed digital contact 6 9 3 Option 1 4 Configuration Option Type This is where opt...

Page 55: ...ications is recognised as an alarm This is configurable between 0 and 65 Coms Loss Timeout Scale The units for Option Communication Loss Time can be adjusted from Milliseconds to Seconds to suit the specific application Option Communications Loss Position Upon loss of communication to the option card the actuator will move to this position This is only applicable if the actuator is configured to G...

Page 56: ...rom 0 1000 seconds 6 10 3 Interrupter Timer Interrupter Timer Enable For indication only shows whether the interrupter timer is enabled or disabled Interrupter Timer Close Position This is the position the interrupter timer will activate when running in the closed direction Setting this to 0 will result in non interrupted travel Interrupter Timer Open Position This is the position the interrupter ...

Page 57: ...When Alarm present The yellow lights are on during mid travel and will blink alternately when an alarm is present LED ON when Alarm present The yellow lights will only come on blinking alternately when an alarm is present Alarm LED Setting Shows the current setting for the Alarm LED No Alarms Indicated The yellow lights will not indicate an active alarm Active on any Alarm The LED will be active w...

Page 58: ...d Initiation Only The actuator is not available for Bluetooth communication using a PC running Insight 2 Communication with the Bluetooth Setting Tool is available by holding the key to initiate the Bluetooth connection using the Infrared initiation Discover in Local and Stop The actuator is available for Bluetooth communication when it is in local or stop using the red selector Connection is unav...

Page 59: ...g Specify whether the Namur Maintenance alarm will trigger an actuator status should a configured condition become active Namur Out of Specification Status Flag Specify whether the Namur Out of Specification alarm will trigger an actuator status should a configured condition become active Namur Function Check Status Flag Specify whether the Namur Function Check alarm will trigger an actuator statu...

Page 60: ...r status should a configured condition become active 6 13 2 Namur Mask Settings All groups This specifies the conditions that will trigger the Namur category alarm Refer to PUB002 040 for further details on Namur settings for IQ3 6 14 Analogue Control CPT CTT AIO Option 6 15 Extra Relays S5 S8 ...

Page 61: ... 7 2 Torque Profile 7 3 Torque Limit Profiles 7 4 Torque Reference Profile 7 5 Torque Reference Limit Profiles 7 6 Starts Log 7 7 Movement Log 7 8 Current Partial Stroke Profile 7 9 Vibration Trend Log 7 10 Battery Voltage and Temperature Trend Log 7 10 1 Battery voltage Trend 7 10 2 Temperature Trend 7 11 Motor Starts and Output Turns Trend Log 7 11 1 Output Turns Trend 7 11 2 Starts Trend 7 12 M...

Page 62: ... recent event far right The recorded event number is shown with the event date and time stamp above the navigation bar 7 1 1 Time Line The Time Line display style provides the user with a visual indication of active conditions for the specific event selected with the top scroll bar An active condition is indicated by a checked box The dropdown menu is included to apply a filter The Prev and Next a...

Page 63: ... event conditions can be configured as Digital Traces The top scroll bar can be used to navigate through various events There is also an additional scroll bar within the Trace view window This can be used to adjust the scaling of both traces for more detailed analysis Each digital trace can be allocated a different function by opening the associated drop down menu and selecting the required condit...

Page 64: ...Q3 in tabular format as a chronological series of events The top slider bar can be used to navigate through all available events currently in the data log Alternatively the scroll bar on the right side of the event information can be used to navigate events in the same fashion ...

Page 65: ... by dragging a selection area over a section of the graph This will adjust the axis to zoom into a full sized representation of that area All traces can be selected deselected to provide bespoke comparisons 7 3 Torque Limit Profiles Torque limit profile graphs show the measured torque in both directions around each position limit The average torque is provided as a reference against the last recor...

Page 66: ... to provide bespoke comparisons 7 4 Torque Reference Profile This screen displays the reference stroke for the actuator The reference data is collected by stroking the valve during commissioning and saving the valve torque within the actuator settings Graph detail can be enhanced by dragging a selection area over a section of the graph This will adjust the axis to zoom into a full sized graph of t...

Page 67: ... collected by stroking the valve during commissioning and saving the valve torque within the actuator settings Graph detail can be enhanced by dragging a selection area over a section of the graph This will adjust the axis to zoom into a full sized representation of that area All traces can be selected deselected to provide bespoke comparisons ...

Page 68: ...al number of movements initiated in each direction against a position of full valve stroke Graph detail can be enhanced by dragging a selection area over a section of the graph This will adjust the axis to zoom into a full sized graph of that area ...

Page 69: ...he actuator position demand and torque as a percentage of rated across the data log period Graph detail can be enhanced by dragging a selection area over a section of the graph This will adjust the axis to zoom into a full sized graph of that area ...

Page 70: ...oth directions The torque required to operate the valve during the last partial stroke operation may help to diagnose problems with the valve and its condition Graph detail can be enhanced by dragging a selection area over a section of the graph This will adjust the axis to zoom into a full sized graph of that area ...

Page 71: ...bration detected by the actuator The sensor is located on the circuit board and records vibration G in three axes Peak values shown will be the highest recorded for that period Vibration analysis graphs may help the user understand how plant induced vibration affects actuator valve operation ...

Page 72: ... will identify a replacement battery is required if the measured voltage drops significantly 7 10 2 Temperature Trend The actuator ambient temperature is monitored to identify if the internal electronics are being exposed to an excessively high operating temperature Operators can use this trend to issue a protective action should heat rise be witnessed e g fitment of a sun shade in a hot outside u...

Page 73: ...d provides a quick visual indication of actuator activity over a number of days The Starts trend can be used in conjunction with the Output Turns trend to identify if the actuator is moving in an isolating fashion large movements or modulating fashion small step changes ...

Page 74: ... 1 12 2 Power Related Data Number of Power Cycles Displays the total number of times the actuator has been powered up after a main supply loss Total Battery Run Time in seconds Displays the total time period across the actuator life that the actuator has been functioning on battery power without a main power supply The value is shown in seconds as this is the sample rate of the data log Maximum Po...

Page 75: ...t Torque Recorded Displays the maximum measured torque the actuator has experienced in the close direction at the closed position limit 1 12 4 Environmental Related Data Maximum Recorded Temperature Displays the maximum temperature C recorded within the internal electronics enclosure Minimum Recorded Temperature Displays the minimum temperature C recorded within the internal electronics enclosure ...

Page 76: ...1 6 Open Pressure Limit 8 1 7 Open Pressure Mid 8 1 8 Closed Limit 8 1 9 Open Limit 8 2 Contact Relays 8 2 1 Contact Function 8 2 2 Contact Value 8 2 3 Contact Form 8 3 General Settings 8 3 1 Remote Select 8 3 2 Configure Local Controls 8 3 3 Low Power Mode 8 3 4 Closed LED Colour 8 4 Digital Control 8 4 1 Remote Priority 8 4 2 Hold Position 8 4 3 Position Hysteresis 8 4 4 Over Pressure Hysteresis...

Page 77: ... 8 7 6 Interrupter Timer On Time 8 7 7 Interrupter Timer Off Time 8 7 8 Interrupter Timer with ESD Enabled 8 8 Actuator Statistics 8 8 1 Number of Times Open Limit Reached 8 8 2 Number of Times Close Limit Reached 8 8 3 Time Spent Moving Open sec 8 8 4 Time Spent Moving Closed sec 8 8 5 Number of ESD Events 8 8 6 Number of Motor Starts 8 8 7 Number of Accumulator Recharges ...

Page 78: ...hile travelling from the closed limit to the mechanical end stop The value set is a percentage of the maximum available pressure which is limited by the pressure relief valve 8 1 5 Close Pressure Mid This setting is the maximum mid travel cut off pressure between the open and closed limit while travelling in the close direction If the value is set to 0 the pressure off value from 8 1 7 Open Pressu...

Page 79: ...an over pressure is present at any position of travel Stop Selected The Local Stop Remote switch is switched to stop Local Selected The Local Stop Remote switch is switched to Local Remote Selected The Local Stop Remote switch is switched to Remote Control Alarm The actuator is portraying a control alarm ESD Active The actuator is performing its ESD Function Temperature C The actuator has reached ...

Page 80: ... the open or close signal is manually maintained Maintained The actuator will self maintain a fleeting open or close signal and will run until it reaches its respective limit or a pressure trip The user can manually stop a maintained signal using the local controls 8 3 3 Low Power Mode Low power mode can be activated for particular low power consumption applications For more information on the fun...

Page 81: ...fore the actual position may fluctuate 8 4 3 Position Hysteresis The position hysteresis setting works in conjunction with the hold position setting to set the amount of travel permitted before the actuator should automatically reposition itself This is set from 0 1 to 9 9 8 4 4 Over Pressure Hysteresis This feature will vent the internal hydraulic pressure in the actuator if it reaches a set defi...

Page 82: ...are ESD command should NOT override the local stop Yes Select this option if a software ESD command should override a present local stop ESD Contact Type This setting determines if a signal should be applied or removed to initiate a software ESD action There are two available options Normally Open The ESD signal has to be applied to perform a software ESD function Normally Closed The ESD signal ha...

Page 83: ...in addition to 8 5 3 reference strokes E g with a 1 5 second tolerance and 15 second reference stroke time to total allowable time before a failure is recognised is 16 5 seconds 8 5 3 Reference Partial Stroke Test Recorded Values The partial stroke reference test values are recorded by performing the partial stroke setup at the actuator refer to pub021 033 Time to Partial Stroke Position 1st Strok...

Page 84: ...ltage control signal This setting configures the analogue card for the appropriate control signal type Set Demand Input at Closed Limit For indication only shows the raw value witnessed by the actuator during analogue input calibration Set Demand Input at Open Limit For indication only shows the raw value witnessed by the actuator during analogue input calibration ...

Page 85: ...ting specifies the deadband for the analogue control signal in the open direction The available range is 0 1 to 9 9 at 0 1 increments Hysteresis Closing This setting specifies the hysteresis for the analogue control signal in the close direction The available range is 0 1 to 9 9 at 0 1 increments Hysteresis Opening This setting specifies the hysteresis for the analogue control signal in the open d...

Page 86: ...mer Stop Specify the valve position that timed operation will stop the available range is 0 to 100 at 1 increments 8 7 5 Interrupter Timer Interval Specify the setting units for the Interrupter Timer on and off times The available options are Seconds The values associated to 8 7 6 and 8 7 7 will be in seconds Milliseconds The values associated to 8 7 6 and 8 7 7 will be in milliseconds 8 7 6 Inter...

Page 87: ...ation only shows the time the actuator has spent moving in the open direction 8 8 4 Time Spent Moving Closed sec For indication only shows the time the actuator has spent moving in the closed direction 8 8 5 Number of ESD Events For indication only shows the number of ESD events that have occurred 8 8 6 Number of Motor Starts For indication only shows the number of motor starts experienced by the ...

Page 88: ...he connected Bluetooth Setting Tool 9 1 2 Battery Status mV Shows the battery status of the connected Bluetooth Setting Tool 9 1 3 Number of Files Shows the number of files stored on the Bluetooth Setting Tool This includes configuration data log and mission files but excludes any system files used for Bluetooth communication 9 1 4 Free Space on the BTST Bytes Shows the remaining space left on the...

Page 89: ...ll open the stored configuration file and associated data log For information on all IQ3 Screens see section 6 0 IQ3 Screens 9 6 SIP This is where configuration and data log files for SI Pro Actuators are stored They are stored under their individual serial numbers Double clicking a serial number will open the stored configuration file and associated data log For information on all SI Pro Screens ...

Page 90: ...ssion type from the drop down menu For Missions which upload firmware or configuration files the browse button can be used to find the file necessary for the upload Select the appropriate actuator type from the list as shown below ...

Page 91: ...tors that satisfy the actuator type criteria select Send to All on the right hand side of the Serial Number field Depending upon the type of mission Insight 2 will require you to input the corresponding actuator privilege level password The required privilege level will be shown in brackets Note If the wrong password is entered the mission will still write to the setting tool however it will fail ...

Page 92: ...k actuator To add a custom mission file to the Bluetooth setting tool right click on the Missions menu and select Load Custom Mission File The window below will appear allowing the user to browse for the custom mission file they wish to load Alternatively create a new mission and select Custom Mission File from the drop down mission type menu or right click the setting tool name and select LoadMis...

Page 93: ...ission settings 9 7 4 Delete Mission To remove a mission from the setting tool just right click on the mission and click Delete Mission 9 7 5 Delete All Missions To delete all missions currently present on the Bluetooth Setting Tool right click the setting tool tag and select Delete All Missions A confirmation window will appear before you can continue This function will only delete mission files ...

Page 94: ...t the Bluetooth Setting Tool Pro to the factory default state right click the setting tool name and select Format BST Formatting the setting tool will remove all missions configurations and data log files currently held in memory ...

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rotork Insight 2, Manual

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