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32DPF702.A

 

C. CONTROL 

PANEL 

INSTALLATION 

1.  GENERAL SAFETY PRECAUTIONS 

        

WARNING! 

DO NOT TOUCH OR GO NEAR THE CONTROLLER WHILE IT IS POWERED.  
THERE IS A RISK OF ELECTRIC SHOCK AND/OR BURN INJURY.

 

 

Handle the controller with care.  Do not throw or drop the controller, as doing so could damage components 

inside. 

 

Avoid contact with water.  If water or excessive moisture is present, do not install or route the wires. 

 

Avoid areas with excessive dust. 

 

Never modify or dismantle the controller. 

 

Avoid getting any foreign objects in the controller during installation and wire routing. 

 

Install the controller inside a low voltage compartment box that is waterproof and dustproof. 

 Refer 

to 

Figure 2-15

.  Hold tightly onto the handles that are located on the left and right side of the control-

ler. 

 

Be sure that the orientation of the controller is in the correct direction.  The controller should be placed so 

the terminal board is on the top. 

 

Install and tighten the M8 bolts on all six locations with a torque value of 13 ~15 Nm. 

 

Avoid interference with train parts and/or avoid touching the protuberance. 

 

Make sure wires or harnesses are protected and secured with cable ties every 18 inches (45cm). 

 

Use caution to avoid tearing or other damage to the insulation on the wires. 

FIGURE 2-15:  CONTROLLER OUTLINE 

Summary of Contents for PF7000 Series

Page 1: ...n of ramp depends on its path of motion The ramp must be positioned so it can move unobstructed through its required range of travel 2 RAMP INSTALLATION a Refer to Figure 2 1 Remove cover strip screws...

Page 2: ...ramp in kit 39021 Please use mounting hardware provided with the ramp in kit 39021 WARNING DURING RAMP INSTALLATION BE SURE THERE ARE NO GAPS BETWEEN THE TRAIN S RAMP FRAME BRACKET AND THE BOTTOM OF...

Page 3: ...ion before continuing with the following step For electrical installation please refer to the Electrical Installation section of this chapter n Disengage rod under hinged floor and secure underneath w...

Page 4: ...NOT DISCONNECTED Avoid interference with train parts and or avoid touching the protuberance Make sure wires or harnesses are protected and secured with cable ties every 18 inches 45 cm Use caution to...

Page 5: ...7 CRIMPING 8 AWG WIRES d Refer to Figure 2 8 Strip 1 4 6 35 mm of insulation from end of each 14 AWG 1 5 mm2 wire Use a crimping tool to crimp terminal onto all six 14 AWG 1 5 mm2 wires FIGURE 2 8 CR...

Page 6: ...fer to Figure 2 11 Insert 14 AWG 1 5 mm2 wires into connector and connect to sensor cable FIGURE 2 11 CONNECTING SENSOR CABLE TERMINALS 3 WIRING DIAGRAMS Refer to Figures 2 12 2 13 and 2 14 on the fol...

Page 7: ...SURE CONNECTION MADE BY CAR BUILDER RRG2 LRG2 RRG1 LRG1 RRSV1 LRSV1 RRSS1 LRSS1 RRSS2 LRSS2 RRSV2 LRSV2 RRMI LRMI RRM0 LRM0 4 0 102 WHT BLK DRIVE M OTOR DM CONNEC TOR WE ATHER PACK PACKARD N o 1201579...

Page 8: ...2 8 32DPF702 A FIGURE 2 13 RAMP WIRING DIAGRAM SHEET 1 OF 2...

Page 9: ...32DPF702 A 2 9 FIGURE 2 14 RAMP WIRING DIAGRAM SHEET 2 OF 2...

Page 10: ...nstallation and wire routing Install the controller inside a low voltage compartment box that is waterproof and dustproof Refer to Figure 2 15 Hold tightly onto the handles that are located on the lef...

Page 11: ...ation of crimped ring terminals pages 2 12 and 2 13 c Refer to Figure 2 16 Remove the screw that is located on the terminal board Make sure that the Phil lips screwdriver is inserted perpendicular to...

Page 12: ...terminal PS2 4 NOTE Make sure that the wire does not stick out from the insulation barrel d Crimp the wire using crimping tool H 7 e After crimping verify that the wire does not readily pull out f Ref...

Page 13: ...rminal PS5 5 5 NOTE Make sure that the wire does not stick out from the insulation barrel d Crimp the wire using crimping tool H 8 e After crimping verify that the wire does not readily pull out f Ref...

Page 14: ...e moisture is present do not install or route the wires Avoid areas with excessive dust Never modify or dismantle the control panel Avoid getting any foreign objects in the control panel during instal...

Page 15: ...CTED a Refer to Figure 2 25 Locate motor cable and controller signal cables located behind the control panel FIGURE 2 25 b Refer to Crimped Terminal sections for installation of crimped terminals c Re...

Page 16: ...2 16 32DPF702 A FIGURE 2 26...

Page 17: ...out 0 1 0mm from the pin NOTE Make sure that the pin s insulation barrel firmly holds the insulation NOTE Make sure that the bare conductor does not stick out from the pin s wire barrel FIGURE 2 28 d...

Page 18: ...conductor FIGURE 2 30 c Refer to Figure 2 31 Insert the female terminal 42815 0031 and the stripped wire into the crimping tool 63811 1500 and crimp them accordingly FIGURE 2 31 d Refer to Figure 2 32...

Page 19: ...hat all decals are properly located and affixed as shown MANUAL RAMP OPE RATION PART OF SERIAL NUMBER DECAL RICON REPLACEABLE PART OF SERIAL NUMBER DECAL RICON REPLACEABLE POWER MOVABLE RAMP PATENT NO...

Page 20: ...2 20 32DPF702 A This page intentionally left blank BACK TO TOP...

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