Rice Lake 118788 User Manual Download Page 111

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Summary of Contents for 118788

Page 1: ...Counterpart Counting Scale Indicator Version 2 5 User Manual 118677 Rev E...

Page 2: ......

Page 3: ...Network Connection to Counterpart 13 2 9 Enclosure Reassembly 13 2 10 CPU Board Removal 13 2 11 CPU Board Battery Replacement 14 2 12 Field Installation of Battery 14 2 13 Installing Option Cards 15 2...

Page 4: ...g Between Gross and Net 60 5 4 Entering Unit Weights 60 5 4 1 Unit Weight Operation by Sampling 61 5 4 2 Unit Weight Operation by Key Entry 61 5 5 IDs 62 5 5 1 Setting an ID Using the Normal Mode 63 5...

Page 5: ...e P EDP Command 90 9 3 Continuous Output Stream Format 91 9 4 Demand Output Serial Data Format 91 9 5 Custom Stream Formatting 91 9 6 Digital Filtering 94 9 6 1 DIGFLx Parameters 94 9 6 2 DFSENS and D...

Page 6: ...iv Counterpart Counting Scale Indicator...

Page 7: ...ricelake com Rice Lake Weighing Systems is an ISO 9001 registered company For the latest downloads available sign up for email updates on the Rice Lake Weighing Systems web site at http www ricelake c...

Page 8: ...ports for peripheral connections with one port also supporting 20 mA transmit On board Ethernet capability Scanner input using RS 232 port Revolution software utility for setup 150 item memory 1 2 Cap...

Page 9: ...s UNIT WEIGHT Used to enter a known unit weight of a part Up to 10 characters may be entered including zero PRINT Sends on demand serial information out the serial port provided the conditions for sta...

Page 10: ...Symbols Table 1 4 Annunciator Symbols Annunciator Description 0 Zero Center of Zero While in gross weight display mode this LED indicates that the current displayed weight reading is within 0 25 displ...

Page 11: ...net to gross If a tare value has been entered or acquired the net value is the gross weight minus the tare If no tare has been entered or acquired the display remains in gross mode Gross mode and net...

Page 12: ...3 Setting up a Softkey To set up a softkey use the following steps 1 Press the MENU SETUP MENU SETUP key 2 Navigate through the menu setup to Setup using the key 3 Press to navigate to CONFIG 4 Press...

Page 13: ...der the base to move it 2 1 Unpacking The Counterpart comes with the following components and comes pre assembled from the factory Counterpart Indicator Display AC adapter This manual Indicator head S...

Page 14: ...load cell setscrews Figure 2 1 Location of Load Cell Setscrews for Single and Dual Platform Scales DIGI S XL Scale Base shown 2 Remove the load cell setscrew using a hex wrench for the dual platform s...

Page 15: ...ndicator to allow the operator to easily disconnect power to the unit Ensure power to the indicator is disconnected then place the indicator on an anti static mat Remove the four screws holding the to...

Page 16: ...ground screw located on the bottom of the platform Connect this screw with 18 gauge wire to the same earth ground system as the AC power source Failure to ground the base may cause static buildup tha...

Page 17: ...l channels and want to set up a scale remotely use the following steps 1 Remove the connector from the parts bag included 2 Wire per the load cell wiring code 3 Plug into the J2 connector on the CPU b...

Page 18: ...through the clamp see Figure 2 9 Finish installation using cable mounts and ties to secure cables inside of indicator enclosure Cord grip Insulated cable Foil silver side out Gr ounding clamp Shield...

Page 19: ...d Ethernet connection Its wireless connectivity is made possible with the optional Lantronix 1 WiPort wireless networking device PN 108671 Refer to the WLAN installation instructions PN 108680 include...

Page 20: ...etaining spring The battery location on the CPU board is shown in Figure 2 13 on page 15 as B1 2 12 Field Installation of Battery An optional DC battery pack PN124692 for Counterpart is available and...

Page 21: ...not suitable for connection to circuits used outside the building and is subject to lightning or power faults Each option card is shipped with installation instructions specific to that card For speci...

Page 22: ...lugging JMP2 Set display backlight setting jumper to the OFF position which turns off the backlight AUDIT JMP1 If set to Audit ON calibration and configuration can be accessed through the front keypad...

Page 23: ...or USB keyboard only 2 14 Bracket Assembly Connecting Indicator to Scale Base The Counterpart scale comes with an easy bracket assembly that conveniently hooks the indicator head to the scale base The...

Page 24: ...hown The DIGI S YC scale base comes with notched holes in the bracket assembly While plugging in the AC adapter slide the bracket assembly forward to allow more room to work Once the AC adapter is con...

Page 25: ...U mounting bracket 1 8 14621 Kep nut 6 32NC hex 6 9 120741 CPU board 1 single AD 117507 CPU board 1 dual AD 10 14822 Machine screw 4 4 ONC x 1 4 6 11 118437 Enclosure base 1 12 19433 Rubber foot 4 13...

Page 26: ...20 Counterpart Counting Scale Indicator Figure 2 22 Counterpart Assembly and Components...

Page 27: ...Installation 21 Figure 2 23 Counterpart Dimensions Figure 2 24 Counterpart Rear and Side Dimensions...

Page 28: ...sic test on the A D digital inputs and outputs communication ports RAM and keypad DISPLAY Display Accesses the setup option for contrast image brightness SETPTS Setpoints Used for setting up weighmode...

Page 29: ...dicator with an identical hardware configuration To use Revolution do the following 1 Install Revolution on an IBM compatible personal computer 2 With both indicator and PC powered off connect the PC...

Page 30: ...Choices Description REG 1 2 150 QUANTITY CODE DESC PART NUM LOT UNIT WT TARE UNITS LOCATION Inventory quantity range 2000000000 to 200000000 ID code for part maximum 32 alphanumeric characters Part de...

Page 31: ...counted as change events Audit information can be printed by pressing the PRINT key while displaying the audit trail items beneath the AUDIT menu LRV CALIB CFG ID DISPLAY TEST SETUP AUDIT CALIBR SETPT...

Page 32: ...rs CALIBR Menu Parameter Choices Description Level 2 submenus WZERO Press the calibrate softkey to display the AD raw counts Press calibrate softkey again to calibrate zero or press MENU to cancel CAL...

Page 33: ...n SCALES Configuration Configure and calibrate scales FEATURE Feature Set passwords keyboard locks regulatory mode and initial consecutive number value count function and define softkeys SERIAL PORT 1...

Page 34: ...ND number 0 000000 ZRANGE number 1 900000 MOTBAN number 1 DIGIO FS 1D FS 2 FS FS 9D CALIBR SSTIME number 10 PWRUPMD DELAY GO THRESH 0 TAREFN NOTARE BOTH KEYED PBTARE ACCUM ON OFF 64 128 4 16 8 32 256...

Page 35: ...tion is not detected for 1 second or more the standstill symbol lights Some operations including print tare and zero require the scale to be at standstill Maximum legal value varies depending on local...

Page 36: ...the warm up period ends if motion is detected the delay timer is reset and the warm up period is repeated TAREFN BOTH NOTARE PBTARE KEYED Enables or disables push button and keyed tares Possible value...

Page 37: ...ns POINT 1 POINT 2 POINT 3 POINT 4 POINT 5 WZERO WVAL WSPAN REZERO WLIN WGT 1 CAL1 CALIBR Figure 3 9 Scale Calibration Menu Layout Table 3 8 Scale Calibration Menu Parameters Parameter Choices Descrip...

Page 38: ...alues are kg kilogram default g gram lb pound oz ounce and off Note If using the cu token and secondary or tertiary values are changed the stream tokens must be changed to match in order to stream sec...

Page 39: ...u to place the decimal point position Use the ID and TARGET keys to place the decimal point where desired DSPDIV 1D 2D 5D Display divisions Selects the minimum division size for the primary unit s dis...

Page 40: ...AL NEGATIVE POSITIVE BRIGHT CONSC 0 CURVAL RESVAL CALIBR SETUP TEST T D ID SPPWD EXACT ROUND SINGLE ID YES NO PASSWD 0 KEYLOCK OFF ON ID DISPLAY TEST SETUP AUDIT CALIBR SETPTS SCALES FEATURE SERIAL ET...

Page 41: ...rds can be overridden by loading new firmware or entering 999999 Note Overriding passwords will clear configuration and calibration settings To preserve settings such as ID information use Revolution...

Page 42: ...ower cycle Zero is reset to calibrated zero and Units are reset to Primary Over Under Target ID values are reset as well DISPLAY CONTRAST BRIGHT IMAGE Adjusts Counterpart display viewing Key in a valu...

Page 43: ...iling spaces from ID Codes ON If set to on an ID code configured through the ID menu will have any entered trailing spaces removed before being stored an ID code configured through the ID CODE EDP com...

Page 44: ...the previous tare must be cleared before a new tare can be acquired NONE NTEP and CANADA modes allow the scale to be zeroed in either gross or net mode as long as the current weight is within the spec...

Page 45: ...SET ID S IN OUT CLR CN QUANTITY TOTAL TOTAL CLR TTL UW UPDT TARE UPDT SETPT BATSTRT BATSTOP BATPAUSE BATRST Parameters Descriptions BLANK No softkey function selected TIMEDATE Allows user to set time...

Page 46: ...llows user to add lot number to stored item code on the fly if enabled to do so PRINTPLT Allows user to print a pallet label SWAPDSP Allows user to swap large display between weight count unit weight...

Page 47: ...ared only if the gross weight is at no load NONE allows tares to be cleared at any weight value NTEP and OIML modes allow a new tare to be acquired even if a tare is already present In OIML mode print...

Page 48: ...E 3 SFMT SOURCE 2 C CR LF CMD SCANNER PORT2 Same parameters as Port 1 CMD SCANNER KEYBOARD ETHERNET WI PORT RESERVED USB RS232 422 KEYBOARD NONE FIBER Figure 3 16 Serial Menu Layout Parameter Choices...

Page 49: ...transmission information for the command Note For SOURCE and SFMT to appear on menu first configure the STREAM parameter for either LFT legal for trade or INDUST Industrial SCANNER BAUD BITS STOP BITS...

Page 50: ...for the above parameters IPADRESS IP address This can be leased provided by DHCP server or statically set NETMASK Subnet address DFFLTGTWY IP address for default gateway DNSPRI Primary domain server I...

Page 51: ...nt Format Menu Table 3 16 Print Format Menu Parameters Parameter Choices Description PFORMT GFMT Sets the print format for gross weight mode net weight mode count pallet accumulate total setpoint head...

Page 52: ...E number DIGOUT NONE 1 4 ACCESS HIDE ON OFF SOURCE LIST OF SCALES ACCESS ON HIDE OFF DIGOUT NONE 1 4 SENSE NORMAL INVERT SOURCE PSHACCM PSHPRNT PSHTARE ACCESS DIGOUT SENSE OFF ON NQUIET OFF ON WAITSS...

Page 53: ...ces Description SP CFG SETPT 1 SETPT 2 6 Specifies the settings for GROSS NET PIECECNT REL delay waitss counter and inmotion used by setpoints 1 through 6 BATCHING OFF AUTO MANUAL Batching enable Set...

Page 54: ...umber SOURCE List of available scales Specifiy the scale number used as the source for the setpoint TRIP Higher Lower Inband Outband Specifies whether the setpoint is satisfied when the weight is high...

Page 55: ...etpoint The target weight for the REL setpoint is determined as the percentage specified on the VALUE parameter of the REL setpoint of the target value of the relative setpoint BATCH Off On Specifies...

Page 56: ...ZERO CLRCN SAMPLE SOFTKEY 1 4 OUTPUT Same as DIO 1 Figure 3 21 Digital I O Menu Layout Parameter Choices Description DIG IO DIO 1 DIO 2 DIO 3 DIO 4 Assign digital input output functions DIO 1 4 sub me...

Page 57: ...COMM KEYPAD SCANNER VAL VAL VAL VAL VAL VAL VAL SPAN mV RAW ZERO EXCVDC AD1 AD2 WARNING DISCONNECT DIGITAL I O BEFORE RUNNING TEST PASS or FAIL LOOP DIO 1 STATUS DIO 2 STATUS DIO 3 STATUS DIO 4 STATU...

Page 58: ...layed If they are not functioning FAIL is displayed RAM TEST Tests the unit s memory If it is functioning PASS is displayed If it is not functioning FAIL is displayed KEYPAD TEST Tests the unit s indi...

Page 59: ...INBAND or OUTBAND If TRIP HIGHER or LOWER HYSTER number If PREACT ON or LEARN PREVAL number If KIND RELSP RELNUM 1 6 PRESTAB PCOUNT PREADJ number If PREACT LEARN VALUE number GROSS NET PIECECNT REL I...

Page 60: ...00 each time a PREACT adjustment is made PRESTAB 0 0 65535 Preact stabilization time out For setpoints with PREACT set to LEARN specifies the time in 0 1 second intervals to wait for standstill before...

Page 61: ...evious A D raw counts are shown Press calibrate softkey to calibrate zero Press menu to cancel calibrating Calibrating please wait Press enter to remove offset from zero and span calibrations POINT 1...

Page 62: ...libration value and go to the next prompt POINT 2 Repeat for up to five linearization points To exit the linearization parameters press the Up key to return to WLIN 4 3 Rezero The optional rezero func...

Page 63: ...g box appears 3 Select Counterpart and click OK 4 From the Communications menu select Connect 5 From the left pane expand the Scale selection and click the Scale button Figure 4 2 Scale Button 6 From...

Page 64: ...s including wind vibration and angular loading For example if the scale is calibrated with 1000 lb a strain test may determine that at 2000 lb the calibration is 3 lb high In this case final calibrati...

Page 65: ...olerances on the parts reduces piece weight variations and increases count accuracy The Stand by Screen At the stand by screen the WEIGHT UNIT WEIGHT and QUANTITY displays show zeros and the annunciat...

Page 66: ...pieces or per 1 piece The default setting for this is 1000 pieces Unit Weight per 1000 Pieces vs Unit Weight per 1 Piece The scale s internal microprocessor calculates unit weights to several decimal...

Page 67: ...t display reads 2 000 the unit weight display reads 200 00 and the quantity display reads 10 You can also enter a weight as APW average piece weight or unit weight per thousand Note To clear the unit...

Page 68: ...shipping without having to know the tare weight of the container 1 Place a full container on the scale and press TARE 2 Remove a 10 piece sample from the container and press SAMPLE After the unit weig...

Page 69: ...ed Press key to enter the alphanumeric value using the Counterpart keypad 2 Press the TARE Enter key to accept Enter Unit Weight Optional 1 UNIT WT will be displayed Press and enter the unit weight va...

Page 70: ...r By selecting No you will go back to the Counting mode screen 5 Optional Sample Quantity desired and press the UW Update softkey 6 Optional Tare the container and push the Tare Update softkey 5 5 6 A...

Page 71: ...IP Interface Installation and Configuration Manual WeighVault enabled in the Counterpart menu ETHERNET menu see Section 3 7 3 on page 42 Table 5 1 lists parameters that must be entered in order for W...

Page 72: ...e Vault set onboard 10 Set up softkey Code 11 IN OUT softkey for in out inventory setup 5 6 2 Using WeighVault Once the above criteria have been met IDs can be entered into WeighVault and saved on the...

Page 73: ...same totalization method The total number of parts stored in all six containers and the weight of the parts in those containers is now stored and shown on the display Note An ID may be loaded while p...

Page 74: ...the PCS area of the display The total weight is now equal to the weight of the removed pieces 6 Repeat step 5 as needed Note Once part reduction has been started Pressing Total will give you an error...

Page 75: ...te locking stop switch mushroom button and a run start abort 3 way switch Both switches are wired into the Counterpart s digital I O terminal strip as shown in Figure 5 6 on page 70 Each switch uses a...

Page 76: ...The START switch is ignored while the STOP button is locked in the IN position The STOP button must be turned counterclockwise to unlock it then released into the OUT position to enable the 3 way swi...

Page 77: ...d Port J5 Port 1 or J4 Port 2 for the scanner 3 Follow through and set up the various parameters such as 9600 baud 8 bits 1 stop bit none parity 4 Headers are set to ON under scanner sub menu when nee...

Page 78: ...eys providing functions that are not represented by a key on the front panel For example to enter a 15 lb tare weight 1 Type K1 and press ENTER or RETURN 2 Type K5 and press ENTER 3 Type KTARE and pre...

Page 79: ...ata DUMPAUDIT List audit trail information DUMPBUFFER Lists Weighvault buffer information DUMPIDS List all ID information DUMPID INDEX List a specific ID by index See Section 6 1 7 on page 78 for more...

Page 80: ...orrect command the display reads For example to set the motion band parameter to 5 divisions type the following SC MOTBAND 5 ENTER For parameters with selectable values enter the command and equal sig...

Page 81: ...iary units lb kg g oz OFF SC N n Report scale number being verified in Weigh Mode Command Description Values EDP BAUD p Port baud rate 1200 2400 4800 9600 19200 28800 38400 57600 115200 EDP BITS p Por...

Page 82: ...a percentage KYBDLK Keyboard lock disable keypad OFF ON REG AGENCY Regulatory compliance NONE OIML NTEP CANADA INDUST REGULAT NTEP Regulatory compliance NONE OIML NTEP CANADA INDUST REG CTARE Allow c...

Page 83: ...SFTKEY 2 SFTKEY 3 SFTKEY 4 OUTPUT Digital inputs and outputs are specified by bit number Table 6 9 Print Format Port Serial Commands Command Description Values GFMT PORT Set the transmit port for eac...

Page 84: ...sed to reset the indicator without resetting the configuration to the factory defaults SD Set date SD MMDDYY DDMMYY YYMMDD or YYDDMM Enter six digit date using the year month day order specified for t...

Page 85: ...rs of information two header formats are limited to 100 characters each such as company names and addresses on printed tickets You can use the indicator front panel PFORMT menu EDP commands or the Rev...

Page 86: ...cter nnn decimal value of ASCII character Used for inserting control characters STX for example in the print stream DA Date TD Time Date H1 Header 1 H2 Header 2 IDC Loaded ID Code 32 characters maximu...

Page 87: ...ending on what units are configured the units identifier will be lb oz g or kg Gross net tare and accumulator weights can be printed in any configured weight units by adding the following modifiers to...

Page 88: ...N NL A410 32 1 5 2 1 N TOTAL QUANTITY NL A57 532 1 3 1 1 N TD NL A309 39 1 5 2 1 N TTLV NL B195 32 1 3 2 4 101 N TV NL A61 32 1 5 1 1 N BOX COUNT TTLC NL P1 NL Totalization mode SPFMT N NL A274 53 1 2...

Page 89: ...to the gross format you could send the following EDP command Note Indicator must be placed in the configuration mode with CONFIG shown on the display GFMT FMT FINE TRANSFER CO NL 32400 WEST HIGHWAY R...

Page 90: ...he front panel or EDP command methods Using Revolution you can type text directly into the grid then select weight value fields from the tool bar and place them where you want them to appear on the pr...

Page 91: ...Print Formatting 85 Count Format Figure 7 3 Count Format Label Example Pallet Label Format Figure 7 4 Pallet Format Label Example Gross Label Format Figure 7 5 Gross Label Format...

Page 92: ...86 Counterpart Counting Scale Indicator Setpoint Format Figure 7 6 Setpoint Label Format Total Label Format Figure 7 7 Total Format Label Example...

Page 93: ...Print Formatting 87 Gross Tare Net Label Format Figure 7 8 Gross Tare Net Label Format Accum Label Format Figure 7 9 Accum Label Format...

Page 94: ...s LAN option comes in a kit containing the following items Pluggable wireless board PN 125787 Antenna PN 98357 Standoffs PN 95356 CD containing Lantronix information PN 72763 Figure 8 1 WLAN Board 8 1...

Page 95: ...fter replacing the battery to restore defaults to battery backed storage ERROR Internal program error Check configuration Run XE command see Section 9 2 on page 90 to determine error type Call RLWS Se...

Page 96: ...ample if the XE command returns the number 1040 this value represents the sum of an A D reference error 1024 and an A D calibration checksum error 16 XE Error Code decimal Description XEH Error Code h...

Page 97: ...d print formatting described in Section 7 0 on page 79 Table 9 3 lists the format identifiers used to configure a custom stream format Format Identifier Defined By Description P G N T STR POS n STR NE...

Page 98: ...2 11 if primary DSPDIV 5 B15 Configuration 00 not used 01 if secondary DSPDIV 1 10 if secondary DSPDIV 2 11 if secondary DSPDIV 5 B16 Configuration 00 not used 01 if tertiary DSPDIV 1 10 if tertiary...

Page 99: ...ec Indicates whether the weight is the current displayed weight W w gross G g net N n or tare T t weight Upper case letters specify right justified weights lower case are left justified Optional P S o...

Page 100: ...ading on the displayed weight The value assigned to each parameter sets the number of readings received from the preceding filter stage before averaging see Figure 9 3 The overall filtering effect can...

Page 101: ...parameters 4 With optimum values assigned to the DFLTRx parameters calculate the DFTHRH parameter value by converting the weight value recorded in Step 2 to display divisions threshold_weight_value DS...

Page 102: ...face is hot pluggable Caps lock is functional off at indicator power up Num lock is on and cannot be turned off Scroll lock is not supported Other USB devices are not supported 9 8 Serial Scale Interf...

Page 103: ...n Scale Tare in System Front Panel Key Function TARE ZERO NTEP zero or negative no no action ZERO yes CLEAR TARE positive no TARE yes TARE CANADA zero or negative no no action ZERO yes CLEAR TARE posi...

Page 104: ...ed If the piece count is displayed in the main area either as a result of the DSPMODE parameter being set for COUNT or the Swap Display softkey was pressed then the weight is not displayed The unit we...

Page 105: ...part you must have Revolution installed and a hex file on your computer Visit www ricelake com to download this free configuration software and the latest hex file Note If the hex file is the same ver...

Page 106: ...6 Click Update Counterpart Firmware Figure 9 4 Revolution Screen 7 The Rice Lake Updater screen appears Specify the COM port the Counterpart is connected to and click the ellipses to browse to and se...

Page 107: ...120740 CP 100 100 lb x 0 01 lb 50 kg x 0 005 kg 11 in x 16 in Dual Channel single platform XL base systems 120770 CP dual indicator Console only 119796 CP 5 5 lb x 0 0005 lb 2 kg x 0 0002 kg 9 in x 1...

Page 108: ...tons full keypad alpha numeric RESOLUTION Weight display resolution up to 100 000 graduations Counting resolution 1 1 000 000 SERIAL COMMUNICATIONS AND SETPOINT Two RS 232 ports supports up to 115 200...

Page 109: ...ed by accident misuse neglect alteration improper installation improper repair or improper testing RLWS shall be the sole judge of all alleged non conformities Such equipment has not been modified alt...

Page 110: ...Telephone Sales Technical Support 800 472 6703 Canadian and Mexican Customers 800 321 6703 International 715 234 9171 Immediate Emergency Service For immediate assistance call toll free 1 800 472 670...

Page 111: ......

Page 112: ...8 USA U S 800 472 6703 Canada Mexico 800 321 6703 International 715 234 9171 Europe 31 0 26 472 1319 www ricelake com www ricelake mx www ricelake eu www ricelake co in m ricelake com Rice Lake Weighi...

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