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RHINO MOTION CONTROLS 

RMCS-1120  
Hybrid Servo Driver with Modbus RTU communication 
(Max. 50Vdc and 7A per phase)  

 

http://www.rhinomc.com 
 

Page 12 

 

Hybrid AC Driver [RMCS-1120] 

Guide to General Problems 

Problem Symptom 

Possible Reasons and Solutions 

Motor is not rotating 

Drive is not powered up 

Motor is not connected properly to the drive 

Drive is in an error state, check LED status 

Pulse and Direction inputs are not connected properly or are not supplying 

enough current 

Motor rotates in the wrong direction 

Motor Phase connections may be reversed 

LED is blinking 

Check LED status messages in this document and check connections and voltages 

accordingly 

Drive might be damaged due to incorrect installation or handling 

Drive is not powering up (no LED) 

Check that the connectors to the drive are tightly plugged in 

Check the supply voltage is adequate and in correct polarity 

Drive might be damaged due to incorrect installation or handling 

Erratic Motion on Motor 

Power supply voltage not stable or regulated 

Motor Coil damaged or not connected to the drive correctly 

Current setting on the motor too high 

Control signals of Pulse or Direction are not connected properly or not supplying 

enough voltage and current 

Control signal interference due to power supply or environmental noise 

Motor stalls during accelerating 

Motor load is too high 

Acceleration is too high 

Gain settings is too low of the Motor 

Power Supply is too low for Motor or Speed 

Excessive Motor or Drive Heating 

Drive is damaged 

Power supply voltage is too high 

Not enough cooling or ventilation for motor or drive  

 

 

 

Summary of Contents for RMCS-1120

Page 1: ...RHINO MOTION CONTROLS RMCS 1120 Hybrid Servo Driver with Modbus RTU communication Max 50Vdc and 7A per phase http www rhinomc com Page 1 Hybrid AC Driver RMCS 1120 Installation Manual and Datasheet...

Page 2: ...tion for the motor outputs over voltage and under voltage protection and will survive accidental motor disconnects while powered up The RMCS 1120 delivers a low voltage servo performance using a field...

Page 3: ...d by load Servo Loop Speed 500 1000 Hz Power Dissipation 0 15 Watts Short Circuit Current 7 10 Amps In case of motor terminal short PUL and DIR Voltage 2 5 7 Volts DC Between and input pins Ambient Te...

Page 4: ...ve may damage the drive Voltage in excess of 7V between the PULSE and PULSE or DIR and DIR or ENA and ENA input terminals may damage the opto isolators Reverse voltage in excess of 7V between the PULS...

Page 5: ...GREEN Motor Coil Phase A Terminal 4 A YELLOW Motor Coil Phase A Terminal 5 B WHITE Motor Coil Phase B Terminal 6 B BLUE Motor Coil Phase B Pulse and Direction Input Assignments Terminal No Terminal Na...

Page 6: ...Direction RS 485 Command Port A 2pin command port is available on the drive for debug and tuning routines The communication is based on Modbus RTU the drive works as Modbus Slave and its register map...

Page 7: ...Table Parameter Description Address Decimal Address Data Type Default Max PP_GAIN Position P Gain 0X0000 0 Signed 256 30000 PFF_GAIN Feed Forward Gain 0X0001 1 signed 50 30000 PD_GAIN Position D Gain...

Page 8: ...ror Integral Gain in Current Control Loop C_TRIGGER Overload Current Trigger Level setting for LED Display FLT_TIME_CNST Input Pulse Train IIR filter Time Constant setting PFA_GAIN Input Acceleration...

Page 9: ...STATE The state of the Motion Profile State Machine P_ERROR The Position Error between Commanded and Current Position Realtime C_POS The Current Encoder Position 16 bit Realtime C_Angle The Commutatio...

Page 10: ...cond Data bits 8 Parity None Stop Bits 1 Motion Profiler Status 8196 Supported Functions 0 Motor Start Start Operation 03 Read Single Multiple Registers 1 Running Command Running Read Only 06 Write Si...

Page 11: ...Motion SDA 0x06 0x20 0x02 Value 0xFFFF 8 Value 0xFF CRC16 SDA 0x06 0x20 0x03 Value 24 Value 0xFFFFFF 16 CRC16 Motion Status SDA 0x06 0x20 0x04 Value 8 Value 0xFF CRC16 Power Supply Selection The gener...

Page 12: ...nstallation or handling Drive is not powering up no LED Check that the connectors to the drive are tightly plugged in Check the supply voltage is adequate and in correct polarity Drive might be damage...

Page 13: ...er phase http www rhinomc com Page 13 Hybrid AC Driver RMCS 1120 Control Signal Connection NPN pull down In this connection technique all the signal ve inputs are connected to a common high voltage VC...

Page 14: ...ol Signal Connection PNP pull up In this connection technique all the signal ve inputs are connected to a common low voltage GND The opto isolators LED is turned on by a pull up on the Ve terminals by...

Page 15: ...p www rhinomc com Page 15 Hybrid AC Driver RMCS 1120 2 phase 4 lead Motors Connections 4 lead motors are the least flexible but easiest to wire Speed and torque will depend on winding inductance In se...

Page 16: ...ilable here http rhinomc com downloads Hybrid_Servo_Tuner_Setup_Modbus exe The software is compatible with Windows XP and later operating systems including Windows 7 8 and 10 Both 32 bit and 64 bit ve...

Page 17: ...RMCS 1120 Then it will show the install path and shortcut folder in start menu Click next and then finish on the next screen to finish the installation To start the software you can go to Start Menu...

Page 18: ...al to RS485 converter as shown in image below D and D Lines needs to be connected between drive and converter After connecting and installing the driver you need to make sure that hardware or virtual...

Page 19: ...ton for Available Slaves It will search from 1 to 247 slaves for response If it gets a response the slave will be added in drop down You can see the progress in status bar It will take a lot of time t...

Page 20: ...drive to a file and load it when required On opening such saved file all the parameters will be written to the drive and drive will immediately start responding according to the new parameters In case...

Page 21: ...Actual 32 bit position of encoder from startup or set position 3 Approximate speed in RPM 4 Exact angular positon of encoder in counts and degrees 5 Approximate current This data is also shown in grap...

Page 22: ...the text box Speed will change immediately if you press button or enter when in textbox Speed will change even when motor is running Acceleration can be set same as speed This acceleration works only...

Page 23: ...irection M100 M 100 M1000 M 1000 M4000 and M 4000 commands will work same as M but with fixed number of steps The RMCS 1120 drive supports absolute 32 bit positon output on modbus This means that the...

Page 24: ...ve gone through this entire installation manual and datasheet before deciding that your product is liable for replacement or repair under this 6 month warranty Customer shall prepay shipping charges f...

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