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20 Before you begin

Before you begin

This RETROSCAN Scanning System Installation Guide contains detailed
information about how to install the RETROSCAN scanning system to your
machine tool (see Figure 1).

Split into two self-contained chapters, the guide is structured to provide you
with an understanding of the RETROSCAN scanning system, as well as
providing comprehensive installation instructions for each of its components:

H

Chapter 1 - System description:

provides detailed information on the

RETROSCAN Scanning System and its individual parts.

H

Chapter 2 - System installation:

provides detailed instructions on

how to install RETROSCAN to your machine tool.

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Summary of Contents for RETROSCAN

Page 1: ...SCANNING SYSTEM FOR MACHINE TOOLS Renishaw plc New Mills Wotton under Edge Gloucestershire United Kingdom Telephone 44 0 1453 524524 07000 RENISHAW Fax 44 0 1453 524901 Telex 437120 RENMET G email uk...

Page 2: ...relevant essential health and safety protection requirements of the following EC Directives 89 336 EEC 91 263 EEC 92 31 EEC EMC 93 68 EEC CE Marking All relevant safety information including that inc...

Page 3: ...able assembly PL127 1 9 SYSTEM INSTALLATION 2 1 Installing the RETROSCAN scanning system to your machine tool and personal computer 2 2 Installing the SP2 1 scanning probe to your machine tool 2 3 Ass...

Page 4: ...scanning probe dimensions 1 7 Figure 2 1 Assembling the clutch assembly to the SP2 1 probe 2 5 Figure 2 2 Probe interface card CC1 switch settings 2 10 Figure 2 3 Probe interface card CC5 switch setti...

Page 5: ...E INTERFACE CARD IS SUBJECT TO DAMAGE BY STATIC DISCHARGE IT IS THEREFORE RECOMMENDED THAT THE USE OF AN ANTI STATIC WRISTBAND CONNECTED TO A SUITABLE EARTH POINT IS EMPLOYED WHENEVER THE CARD IS HAND...

Page 6: ...SENSIBLE AUX CHARGES ELECTROSTATIQUES NOUS RECOMMANDONS DONC D UTILISER UNE DRAGONNE ANTISTATIQUE CORRECTEMENT MISE A LA TERRE POUR MANIPULER LA CARTE COMME LES MOUVEMENTS CREENT DE L ELECTRICITE STA...

Page 7: ...FASE DI SPOSTAMENTO SULL ASSE Z ALL ATTO DELLA SELEZIONE DI UNA VITE A BRUGOLA O DI UN PUNTO IN CUI O CONTRO IL QUALE SISTEMARE LA SPINA DI APPOGGIO E ESSENZIALE CHE LA POSIZIONE PRESCELTA SI SPOSTI L...

Page 8: ...FRA LA SONDA SP2 1 ED IL PERSONAL E IMPORTANTE TENERE IL CAVO A DISTANZA DA COMPONENTI IN MOVIMENTO CHE POTREBBERO INTRAPPOLARLO AVVOLGERLO O PERSINO TAGLIARLO QUANDO LA MACCHINA E IN FUNZIONE E IMPO...

Page 9: ...R UN CASQUILLO DE ROSCA O LUGAR FIJO EN CONTRA EL CUAL EL CONJUNTO DE LA CLAVIJA PUEDA SER LOCALIZADO ASEGURAR QUE EL PUNTO ELEGIDO SEA CAPAZ DE DESPLAZARSE EN DIRECCION VERTICAL JUNTO CON EL HUSILLO...

Page 10: ...LA SONDA SP2 1 A SU PC RESULTA IMPRESCINDIBLE MANTENER EL CABLE BIEN ALEJADO DE LAS PARTES MOVILES QUE PODRIAN ENGANCHAR ENREDAR PILLAR O CORTARLO CUANDO LA MAQUINA HERRAMIENTA ESTA EN MOVIMIENTO TAM...

Page 11: ...WORDT BESCHADIGD IS HET BELANGRIJK DAT TIJDENS DE SELECTIE VAN DE TAPBOUT OF LOKATIE WAARIN TEGEN DE PENMONTAGE GEPLAATST KAN WORDEN DE GEKOZEN LOKATIE EVENEENS MET DE AS IN DE Z RICHTING VERPLAATST...

Page 12: ...DS Waarschuwingen en veiligheidsmaatregelen vervolg VEILIGHEIDSMAATREGELEN 5 DE SONDEKABEL VAN DE SP2 1 NAAR DE PC DIENT VOLLEDIG VRIJ GEHOUDEN TE WORDEN VAN BEWEGENDE DELEN EN MAG DE BEWEGING VAN DE...

Page 13: ...ER VERFAHRBEWEGUNG IN Z ZU VERMEIDEN SOLLTE SICHERGESTELLT WERDEN DASS DER BEFESTIGUNGSPUNKT DER VERDREHSICHERUNG KOPF EINER INNENSECHSKANTSCHRAUBE BOHRUNG MIT DER SPINDEL IN DER Z ACHSE BEWEGT WIRD 3...

Page 14: ...IMMUNGEN 5 DAS ANSCHLUSSKABEL DES SP2 1 ZUM PC SOLLTE SO VERLEGT WERDEN DASS ES BEI VERFAHRBEWEGUNGEN DER MASCHINE NICHT ABGESICHERT GEKNICKT ODER VERHEDDERT WIRD DIE KABELL NGE MUSS AUSREICHEND SEIN...

Page 15: ...M SE VERIFICAR QUANDO ELA VIAJA NO EIXO Z IMPORTANTE QUE QUANDO SELECIONA SE UM PARAFUSO ALLEN OU UMA POSI O FIXA NA CONTRA A QUAL O CONJUNTO DO PINO POSSA SER POSICIONADO A POSI O SELECIONADA SE DESL...

Page 16: ...A SP2 1 AO PC IMPORTANTE QUE O CABO SEJA MANTIDO BEM AFASTADO DAS PE AS M VEIS PARA EVITAR COMPLICA ES DANOS CORTES QUANDO A M QUINA FERRAMENTA ESTIVER EM MOVIMENTO MUITO IMPORTANTE TAMB M QUE SEJA MA...

Page 17: ...NDELEN 3 PROBENS INTERFACEKORT KAN BLIVE BESKADIGET AF STATISK ELEKTRICITET DERFOR ANBEFALES DET ALTID AT ANVENDE ET ANTISTATISK ARMB ND MED EN PASSENDE JORDFORBINDELSE N R KORTET BER RES BEV GELSER S...

Page 18: ...JOHON JOTA VASTEN TAPPIASENNELMA VOIDAAN PAIKOITTAA 3 STAATTINEN S HK VAHINGOITTAA KOETTIMEN LIIT NT KORTTIA SIKSI SUOSITELLAAN ANTISTAATTISEN SOPIVAAN MAADOITUSKOHTAAN KIINNITETYN RANNESITEEN K YTT A...

Page 19: ...LOKALISERAS R R SIG I Z RIKTNINGEN TILLSAMMANS MED SPINDELN 3 PROBE INTERFACE KORTET KAN UTS TTAS F R SKADOR ORSAKADE AV STATISKA URLADDNINGAR DET REKOMMENDERAS D RF R ATT ETT ANTISTATISKT ARMBAND ANV...

Page 20: ...18 Before you begin...

Page 21: ...Before you begin 19...

Page 22: ...ined chapters the guide is structured to provide you with an understanding of the RETROSCAN scanning system as well as providing comprehensive installation instructions for each of its components H Ch...

Page 23: ...scanning probe TRACECUT software System supplied with CC1 probe interface card Probe interface card Probe cable assembly RS232C to NC SP2 1 scanning probe TRACECUT software System supplied with CC5 p...

Page 24: ...support staff Also because Renishaw recognises that support needs vary from user to user the Renishaw product support network is structured in a way that allows you to choose the type of support that...

Page 25: ...ng information as applicable The type of product that you are using The type of hardware that you are using including all serial numbers The version of software that you are using The machine tool and...

Page 26: ...e 77437 Marne la Vall e Cedex 2 France Tel 33 1 64 61 84 84 Fax 33 1 64 61 65 26 Germany Renishaw GmbH Karl Benz Strasse 12 D 72124 Pliezhausen Germany Tel 49 7127 9810 Fax 49 7127 88237 Hong Kong Ren...

Page 27: ...s Republic of China Tel 86 10 6410 7993 Fax 86 10 6410 7992 Republic of Singapore Renishaw s Representative Office 7 International Business Park 03 04 Transtech Building Singapore 609919 Republic of S...

Page 28: ...canning system comes in its own carrying case 16 and will typically comprise of the following see Figure 2 Tool kit 1 Probe cable assembly PL79 or PL127 2 Clutch assembly 3 Adapter assembly 4 Probe in...

Page 29: ...bly 4 Adapter assembly 5 Probe interface card CC1 or CC5 6 SP2 1 scanning probe 7 5mm ball end stylus 8 6mm ball end stylus 9 8mm ball end stylus 10 3mm hemispherical stylus 11 6mm hemispherical stylu...

Page 30: ...28 Before you begin THIS PAGE LEFT INTENTIONALLY BLANK...

Page 31: ...ROSCAN scanning system It includes A detailed description of each of your systems components A detailed description of how each system component interacts Contained in this chapter The RETROSCAN scann...

Page 32: ...lows messages to be sent back to the computer via the SP2 1 scanning probe and probe interface card CC1 or CC5 to provide surface detail information The RETROSCAN scanning system contains the followin...

Page 33: ...ce card 4 3 1 6 2 5 System incorporating CC5 type probe interface card 1 SP2 1 scanning probe 2 Probe cable assembly PL79 or PL127 3 Clutch assembly 4 Adapter assembly 5 Probe interface card CC1 or CC...

Page 34: ...1 can be located in a fixed position whilst offering limited protection against accidental rotation of the machine tool spindle A probe cable assembly PL79 2 is provided to allow connection of the SP...

Page 35: ...System description 1 5 Figure 1 2 The SP2 1 scanning probe CC1 probe interface card CC5 probe interface card Figure 1 3 The probe interface card...

Page 36: ...ability to capture manipulate and machine both 2D profiles and 3D models adds capability to existing equipment for minimal outlay The multitude of options for data capture allows almost any free form...

Page 37: ...System description 1 7 Technical data SP2 1 scanning probe Probe dimensions The dimensions of the SP2 1 scanning probe are as shown in Figure 1 4 below Figure 1 4 SP2 1 scanning probe dimensions...

Page 38: ...r 2mm 0 079 in range in X Y and Z axes Spring rate 3 5N mm 20 lbf in in X Y and Z axes 20 with 100mm 3 937 in stylus Damping 50 to 85 in X Y and Z axes typical at 23 C 73 4 F Mounting 35mm 1 138 in or...

Page 39: ...r card input connector Connector type 25 way D type socket Mating cycles 100 Contact resistance 10m Current rating 2A at 500V ac dc Probe cable assembly PL127 Length 5m 16 4 ft maximum Probe output co...

Page 40: ...1 10 System description THIS PAGE LEFT INTENTIONALLY BLANK...

Page 41: ...o the SP2 1 probe 2 3 Assembling the SP2 1 probe and attached clutch assembly to your machine tool 2 8 Installing the probe interface card into your personal computer 2 9 Preparation of the CC1 probe...

Page 42: ...IC DISCHARGE CAN RESULT IN DAMAGE TO THE PROBE INTERFACE CARD CC1 Note Prior to beginning installation of the RETROSCAN scanning system to your machine tool ensure that you have the following document...

Page 43: ...e Figure 2 1 1 Remove the SP2 1 probe 6 the clutch assembly 4 and where required the adapter assembly 1 from the carrying case 2 Remove the SP2 1 probe 6 from its packaging Note In some instances the...

Page 44: ...positioned against a fixed location on the machine tool In instances where there is no available location or where an automatic tool changer is to be used refer to your nearest Renishaw company for a...

Page 45: ...ng 4 Clutch assembly 5 Insulation washer 6 SP2 1 probe 7 RENISHAW SP2 1 label 8 Plastic grubscrew 9 Location pin assembly 10 Screwed cap 11 Location pins 12 Spring 13 Tube holder 14 Plastic washer 2 O...

Page 46: ...ligned to those of your machine tool If the clutch assembly 4 is to be mounted to a shank incorporating a 20mm collett type chuck the adapter assembly 1 must be used A Where necessary screw the adapte...

Page 47: ...embly 4 from the machine tool J Remove shank from clutch assembly 4 K Remove anodised ring 3 from clutch assembly 4 L With the SP2 1 probe 6 held vertically place the insulation washer 5 on top face o...

Page 48: ...tighten grubscrews within shank to 6 8Nm 4 If applicable fully tighten shank collett onto adapter assembly 1 5 Assemble shank into spindle of machine tool ensuring that The SP2 1 probe is correctly o...

Page 49: ...ation of the CC1 probe interface card Note If the base address setting of the probe interface card is changed it is important to ensure that following installation of your TRACECUT software the base a...

Page 50: ...gure 2 2 1 Remove the probe interface card 1 from the carrying case 2 Remove the probe interface card 1 from its protective wrapping 3 Alter switch SW1 2 to the required setting in accordance with Fig...

Page 51: ...next powered up 1 Examine the slider of the switch marked CC4 SC3 1 and if required position to select the mode in which you wish the card to operate Note If the setting of the switch marked F M 2 on...

Page 52: ...2 12 System installation F 1 2 M SC3 CC4 1 Switch 2 Switch Figure 2 3 Probe interface card CC5 switch settings...

Page 53: ...obe interface card locate a vacant 8 or 16 bit bus slot into which the probe interface card can be fitted 3b If installing a CC5 probe interface card locate a vacant PCI slot into which the probe inte...

Page 54: ...y names and addresses To connect your SP2 1 probe to your probe interface card carry out the following see Figure 2 4 1 Remove the probe cable assembly marked as PL79 or PL127 1 from carrying case 2 R...

Page 55: ...interface card 4 3 1 2 5 System incorporating CC5 type probe interface card 1 Probe cable assembly PL79 or PL127 2 SP2 1 probe 3 Bayonet locking connector 4 D type socket 5 Probe interface card CC1 or...

Page 56: ...INE TOOL IS IN MOTION IT IS ALSO VERY IMPORTANT THAT SUFFICIENT SLACK IS PROVIDED TO ALLOW THE MACHINE TOOL TO MOVE WITHIN ITS ENTIRE OPERATING ENVELOPE WITHOUT CAUSING ANY STRAINING OF THE CABLE 6 Ro...

Page 57: ...nd 9 to 25 pin adapter 2 together Ensure all connection retention screws are fully tightened Note The RS232C cable 9 to25 pin adapter should normally be connected to the COMM1 serial port on your PC W...

Page 58: ...2 18 System installation 1 RS232C cable 2 9 to 25 pin adapter Figure 2 5 Connecting your PC to your machine tool s controller...

Page 59: ...TRACECUT on line help for further information A dongle see Figure 2 6 is a software protection device that must be connected to your PC to allow full use of TRACECUT If no dongle is present only comm...

Page 60: ...ws Explorer or open a command prompt window and go to the drive and directory containing the file tr23a_sp1 exe 3 Double click on tr23a_sp1 or type tr23a_sp1 and press Enter 4 Run Setup exe file Note...

Page 61: ...System installation 2 21 Calibrating your RETROSCAN scanning system For instructions on how to calibrate your RETROSCAN scanning system refer to the TRACECUT On line Help...

Page 62: ...2 22 System installation THIS PAGE LEFT INTENTIONALLY BLANK...

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