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Renishaw RESOLUTE FS with BiSS 2C1U01, Installation Manual And Safety Manual, Page: 2 / 35

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Renishaw RESOLUTE FS with BiSS 2C1U01 Installation Manual And Safety Manual Download Page 2

RESOLUTE FS with 

BiSS

®

 Safety

 encoder system installation guide and safety manual

ii

         

Original 

instructions

Contents

Product compliance 

1

Definitions 2
Functional Safety data declaration 

2

Safety function 

3

Certification 4
Storage and handling 

5

Rotary scales
 

Rotary RESOLUTE readhead installation drawing 

6

 

Rotary RESOLUTE side exit readhead installation drawing 

7

 

Operating specifications - RESA and REXA rings 

8

 

RESA ring installation drawing (‘A’ section)  

9

 

RESA ring installation drawing (‘B’ section)  

10

 

RESA ring installation  

11

 

Taper mount method 

11

 

Interference fit method 

13

 

REXA ring installation drawing 

14

 

REXA ring installation 

15

Linear scales
 

Linear RESOLUTE readhead installation drawing with RSLA/RELA scale 

17

 

Linear RESOLUTE side exit readhead installation drawing with RSLA/RELA scale 

18

 

RSLA/RELA scale installation drawing 

19

 

RSLA/RELA scale installation  

20

 

Linear RESOLUTE readhead installation drawing with RTLA30-S scale 

21

 

RTLA30-S scale installation drawing 

22

 

RTLA30-S scale application 

23

 

End covers 

23

 

Datum clamp 

23

 

Linear RESOLUTE readhead installation drawing with RTLA30 scale and 

FASTRACK

 carrier 

24

 

RTLA30 scale and 

FASTRACK 

carrier installation drawing

  

25

 

RTLA30 scale and 

FASTRACK

 carrier installation 

26

 

RESOLUTE readhead mounting and alignment 

28

 

Linear scale technical specifications 

29

Ring technical specifications 

30

Electrical connections 

31

RESOLUTE FS with BiSS Safety serial communications 

32

Summary of Contents for RESOLUTE FS with BiSS 2C1U01

Page 1: ...M 9755 9109 01 A RESOLUTE FS with BiSS Safety encoder system installation guide and safety manual...

Page 2: ...g installation 15 Linear scales Linear RESOLUTE readhead installation drawing with RSLA RELA scale 17 Linear RESOLUTE side exit readhead installation drawing with RSLA RELA scale 18 RSLA RELA scale in...

Page 3: ...red to correct the interference at his own expense NOTE This unit was tested with shielded cables on the peripheral devices Shielded cables must be used with the unit to ensure compliance Further info...

Page 4: ...e full system to determine its safety capability Correct use includes Operating the RESOLUTE FS with BiSS Safety system within the limits defined in this document Installing the system as described in...

Page 5: ...r any repair of the system Error bit check Power the encoder system and confirm that the error bit as received by the BiSS Safety master is clear Place business card or similar between the readhead an...

Page 6: ...ial number 2HPJ17 The products comply with EU directives 2014 30 EU Electromagnetic compatibility EMC 2011 65 EU On the restriction of the use of certain hazardous substances in electrical and electro...

Page 7: ...protection should be provided to prevent ingress of coolant or oil N heptane CH3 CH2 5CH3 Propan 2 ol CH3CHOHCH3 System Acetone CH3COCH3 Chlorinated Solvents Readhead only Methylated Spirits Acetone C...

Page 8: ...5 min 36 18 12 14 2 mounting holes M3 through counterbored each side 3 deep 0 31 R 20 Dynamic bend radius R 10 Static bend radius Pitch tol 0 5 4 7 0 2 3 8 Optical centreline Rideheight 0 8 0 15 18 S...

Page 9: ...Scale and optical centreline 10 0 1 3 8 Roll tol 0 5 0 05 18 0 31 Forward direction of ring increasing count irrespective of readhead orientation 6 5 min 2 mounting holes M3 9 deep counterbored 3 dee...

Page 10: ...00 255 3340 300 2490 350 2110 413 1870 417 2170 489 1890 550 1640 Ring diameter mm Max permissible speed rpm 52 5900 57 5200 75 3800 100 2700 103 2500 104 2400 115 2400 150 2100 200 1800 206 1700 209...

Page 11: ...ze RESA ring Ensure matching part numbers when ordering Nominal external diameter mm DO mm DI mm Mounting holes DH mm N 52 52 20 52 10 30 04 30 00 40 6 30 57 57 35 57 25 37 04 37 00 47 6 30 75 75 40 7...

Page 12: ...position is radially aligned with the centre of the mounting hole to the left of the Renishaw logo NOTE is the angle between one tapped hole and the adjacent clearance hole The angle between two clea...

Page 13: ...y Enables eccentricity to be compensated Offers excellent mechanical stability against thermal cycling shock and vibration Minimises cost of substrate preparation Alternative installation Will not cor...

Page 14: ...holes use 4 equally spaced M3 screws NOTES Do not lubricate the screws Do not use a locking compound Recommended screw type is M3 0 5 and must comply with ISO 4762 DIN 912 grade 10 9 minimum ANSI B18...

Page 15: ...more details Diameter mm Recommended torque range Nm 115 1 5 2 1 150 to 255 0 8 1 1 300 to 413 0 5 0 7 417 1 2 1 7 Step 4 DO DS NOTE 417 489 and 550 mm rings should be taper mounted only DO Nominal ex...

Page 16: ...ting hole to the left of the Renishaw logo Scale centreline Nominal external diameter mm Dimensions Holes D1 D2 D3 N D4 52 26 50 52 1 52 2 4 38 90 57 26 50 57 25 57 35 4 38 90 75 40 5 64 5 75 3 75 4 8...

Page 17: ...face on the mounting shaft Place the REXA onto the mounting shaft then insert four off M5 screws with flat washers into the four screw holes by the fiducial marks DO NOT tighten the screws at this poi...

Page 18: ...e all the screws to 4 Nm Re check the run out at the two slot fiducial points then at the two dimple fiducial points The run out values at the slot fiducial points do not have to match the run out val...

Page 19: ...centreline Extent of mounting faces Minimum thread engagement 6 mm 9 mm including counterbore Tightening torque 0 9 to 1 1 Nm Readhead shown on RELA scale 6 typ 36 18 12 14 2 mounting holes M3 throug...

Page 20: ...18 0 31 Pitch tol 0 5 Optical centreline Rideheight 0 8 0 15 5 9 7 5 3 typ 12 14 2 mounting holes M3 x 8 5 deep counterbored 3 deep 10 typ 0 31 Yaw tol 0 5 Set up LED R 20 Dynamic bend radius R 10 St...

Page 21: ...n be mounted in either orientation Encoder count direction is dependent only on scale orientation Increasing count direction NOTE Adhesive mounted scale should not be reused after installation Datum e...

Page 22: ...f scale using approved solvents see Storage and handling on page 5 4 Thoroughly mix and apply epoxy then remove remaining backing liner Area for RGG 2 epoxy A 9531 0342 6 Support dowels 7 Remove exces...

Page 23: ...Roll tol 0 5 0 05 6 4 4 25 1 18 Detail A Scale reading surface Readhead to scale clearance Rideheight 0 8 0 15 Scale thickness 0 4 including adhesive Yaw tol 0 5 Set up LED 0 31 8 6 5 min 36 18 12 14...

Page 24: ...ll length L 37 Datum clamp A 9585 0028 End cover Pair A 9585 0035 8 A Readhead optical detector position at extent of travel 8 25 16 5 Scale length L Measuring length ML L 17 5 Optical centreline Deta...

Page 25: ...d if necessary adhere the remaining scale manually Apply firm finger pressure via a clean lint free cloth along the length of the scale after application to ensure complete adhesion 10 Clean scale usi...

Page 26: ...ol 0 5 4 7 0 2 3 Optical centreline 17 2 Scale and optical centreline 16 5 Roll tol 0 5 0 05 Rideheight 0 6 0 15 from FASTRACK top surface 0 4 FASTRACK thickness 0 31 7 8 6 typ 6 4 18 0 1 NOTE Reversi...

Page 27: ...xis of motion FASTRACK length L 28 0 05 F F axis of motion Assumes 1 mm gap between scale and end covers and minimum 2 mm gap between FASTRACK and end covers Dimensions correct for single section of F...

Page 28: ...block is in the correct orientation as shown Whilst holding the block in place in a smooth motion pull down the lever to cut through the FASTRACK scale Before sticking FASTRACK to the substrate bend...

Page 29: ...ree cloth 7 Create scale datum Using dispensing tip P TL50 0209 apply Loctite 435 between scale and FASTRACK so it wicks underneath adjacent to user selected datum location as shown NOTE Mechanical da...

Page 30: ...routed through moving trunkings a cable chain u Route the cable away from operating environments that will exceed the EMC limits defined by IEC 61800 5 2 Annex E Readhead set up Ensure that the scale...

Page 31: ...D03 0012 Mass 14 6 g m Installation temperature 15 C to 35 C Mounting Self adhesive backing tape NOTE For lengths 2 m FASTRACK carrier with RTLA30 linear scale is recommended RTLA30 Form H W 0 2 mm 8...

Page 32: ...ount 0 2 mm RESA A and B section interference mount 1 mm REXA Pitch 30 m Material 303 304 stainless steel Coefficient of thermal expansion CTE at 20 C 15 5 0 5 m m C Mounting shaft coefficient of ther...

Page 33: ...Customer electronics Extension cable Shield Serial communication signals 0 V 5 V Readhead Connector Grounding and shielding IMPORTANT The shield should be connected to the machine earth Field ground...

Page 34: ...ster request rates the maximum acceleration of scale with respect to the readhead can be higher For more details contact your local Renishaw representative Vibration Operating 300 m s2 max 55 Hz to 20...

Page 35: ...NTENT RENISHAW EXCLUDES LIABILITY HOWSOEVER ARISING FOR ANY INACCURACIES IN THIS DOCUMENT 2019 2020 Renishaw plc All rights reserved Renishaw reserves the right to change specifications without notice...

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