Renishaw APCA-45 Installation And User Manual Download Page 1

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Installation and user’s guide

H-6596-8500-01-B

APCA-45 – tool setting probe

Summary of Contents for APCA-45

Page 1: ...Installation and user s guide H 6596 8500 01 B APCA 45 tool setting probe...

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Page 3: ...ra este producto est n disponibles a trav s de www renishaw es apc FR Les documentations pour ce produit sont disponibles en visitant le site www renishaw fr apc IT La documentazione per questo prodot...

Page 4: ...This page is intentionally left blank...

Page 5: ...EU declaration of conformity vi WEEE directive vi REACH regulation vi Product marking vi FCC information to user USA only vi Safety vii Information to the user vii Information for the machine supplier...

Page 6: ...rface and the CNC 10 Connecting the APCA 45 to an HSI C interface and the CNC 11 Probe inhibit function 12 Pneumatic options 13 Introduction 13 Dual Air air bleed 14 Dual Air air bleed circuit 1 15 Op...

Page 7: ...continued Stylus alignment 22 Stylus level setting 22 Operating procedure 24 To operate the APCA 45 24 Service and Maintenance 25 Service 25 Maintenance 25 Cleaning instructions 26 Fault finding 27 P...

Page 8: ...THIS DOCUMENT IS CORRECT AT THE DATE OF PUBLICATION BUT MAKES NO WARRANTIES OR REPRESENTATIONS REGARDING THE CONTENT RENISHAW EXCLUDES LIABILITY HOWSOEVER ARISING FOR ANY INACCURACIES IN THIS DOCUMENT...

Page 9: ...your equipment supplier Unless otherwise specifically agreed in writing between you and Renishaw if you purchased the equipment from a Renishaw company the warranty provisions contained in Renishaw s...

Page 10: ...may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation 47 CFR Section 15 21 The user is cautioned that an...

Page 11: ...of any hazards involved during operation including those mentioned in Renishaw product literature and to ensure that adequate guards and safety interlocks are provided Under certain circumstances the...

Page 12: ...forming any maintenance operations It is the machine supplier s responsibility to ensure that the user is made aware of any hazards involved in operation including those mentioned in Renishaw product...

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Page 18: ...polozaju Ne za nasajte se na signale sonde za ustavitev premikanja stroja Pricakovana metoda za zaustavitev v sili za Renishaw ove izdelke je odvzem napajanja SV S kerhet gonskydd rekommenderas f r a...

Page 19: ...d in a hazardous environment on a machine tool The APCA 45 features a Dual Air operated protective cover The APCA 45 is typically used when the probe needs to be mounted in a place where it might be e...

Page 20: ...e controller which responds to the probe inputs The APCA 45 features an air bleed function Air bleed is where air flows at a constant rate over the stylus cube when the APCA 45 cover is extended or re...

Page 21: ...that enables the user to select a suitable level of immunity to false triggering for the connected APCA 45 unit caused by machine vibrations or accelerations The HSI C can also respond to a config ove...

Page 22: ...ure the interface unit as described in the HSI hard wired system interface installation guide Renishaw part no H 5500 8554 or the HSI C hard wired system interface configurable installation guide Reni...

Page 23: ...female see note 1 Sense directions X Y Z Unidirectional repeatability 1 50 m 59 in 2 see note 2 Stylus trigger force see note 3 XY plane low force XY plane high force Z direction 0 49 N 50 25 gf 1 77...

Page 24: ...d it is HIGH 12 Vdc to 30 Vdc Sealing IPX6 and IPX7 BS EN 60529 1992 A2 2013 IEC 60529 1989 A1 1999 A2 2013 Connector sealed to IP67 when mated Storage temperature 25 C to 70 C 13 F to 158 F Operating...

Page 25: ...55 45 1 77 37 5 1 48 1 5 0 06 0 9 0 04 sealing gasket compression 1 1 0 04 0 9 0 04 mounting face 6 0 24 189 4 7 46 extended 188 5 7 42 end of stylus 143 5 5 65 retracted 1 angular adjustment 41 1 61...

Page 26: ...gh 3 Machine cutout orientation to suit installation Dimensions in mm in 10 0 39 37 5 1 48 18 75 0 738 16 5 0 65 16 0 63 through M4 holes 4 10 0 39 deep minimum 18 75 0 738 37 5 1 48 10 0 39 18 0 71 N...

Page 27: ...9 Preparing the machine for APCA 45 installation continued Acceptable orientation of the APCA 45 Recommended...

Page 28: ...erface Machine tool APCA 45 Status Normally open NO Normally closed NC Probe triggered Closed Open Probe seated Open Closed NOTES When the APCA 45 is not being used it is recommended that the inhibit...

Page 29: ...5 Block 3 9 12 V 30 V out fused 100 mA 10 Inhibit input 11 Inhibit return 12 0 V NOTES When the APCA 45 is not being used it is recommended that the inhibit function is used The retract confirm output...

Page 30: ...1 Probe 5 0 V 3 V When the cover is extended APCA 45 pin 2 output is low and inhibit is active probe inhibited When the cover is retracted APCA 45 pin 2 output is high and inhibit is off probe not in...

Page 31: ...o the air supply that exits the machine air supply filter regulator unit Do not connect the APCA 45 to an oiled air supply Before connecting the air pipe to the inlet of the APCA 45 unit briefly switc...

Page 32: ...ceed 4 5 bar 65 3 psi Either isolate the extend line and monitor pressure or have pressure on constantly To maintain the APCA 45 in the retracted position with air bleed have pressure on retract const...

Page 33: ...15 Pneumatic options continued Bulkhead Dual Air air bleed circuit 1 V3 V2 V1...

Page 34: ...3 psi 4 Air bleed extended off 0 1 0 Time Sequence hold time Pressure switch must read 4 5 bar 65 3 psi 5 Adjustable hold extended time 0 1 0 Time Pressure switch Sequence hold time 6 Probe cover ret...

Page 35: ...17 Pneumatic options continued Dual Air air bleed circuit 2 Bulkhead V3 V2 V1...

Page 36: ...leed extended on 0 0 1 Time Pressure switch Bleed time Pressure switch must read 4 5 bar 65 3 psi 4 Air bleed extended off 0 0 0 Time Pressure switch Sequence hold time Pressure switch must read 4 5 b...

Page 37: ...m 0 16 in air pipes 3 Seal NOTE To torque up the M4 50 screws an extended 3 mm hexagon driver bit may be used RS components 875 7026 is recommended 4 mm 0 16 in air pipe Retract 4 mm 0 16 in air pipe...

Page 38: ...e M12 connector to the mating cable not supplied For more information see Pneumatic options on pages 13 to 18 Mounting the APCA 45 to the machine 1 Mount the APCA 45 to fitting location using 4 M4 scr...

Page 39: ...ition is accessible Stylus Nose cone 0 65 Nm to 0 70 Nm 0 48 lbf ft to 0 52 lbf ft 1 5 mm A F 3 Fully insert the stylus in place and rotate so side face is approximately parallel to the machine datums...

Page 40: ...is 10 m 393 70 in across any side face 2 Starting with the greatest angular error loosen and then tighten M4 screws until desired setting is achieved in both axes IMPORTANT Tighten adjusting screws t...

Page 41: ...he amount of error Retighten the set screws to 0 65 Nm to 0 70 Nm 0 48 lbf ft to 0 52 lbf ft Set the cube perpendicularity to the axis of the machine tool by rotating the stylus in its mount to get to...

Page 42: ...tract confirm sensor provides the machine controller with a signal to indicate that the APCA 45 cover is retracted Operating procedure Air blast stalk An independently fed DIN EN ISO 228 G 1 8 outlet...

Page 43: ...dled with care NOTE Ensure the APCA 45 is firmly secured to its mounting Build up of swarf on or around the APCA 45 will be detrimental to its operation The APCA 45 requires minimal maintenance as it...

Page 44: ...le to operate 1 Retract APCA 45 cover 2 Remove nose cone 3 Clean the inside of the APCA 45 and the nose cone to remove all the residue swarf or other debris Use a soft brush and low pressure coolant j...

Page 45: ...ve movement of the machine and the APCA 45 Minimise machine and APCA 45 temperature changes Increase the frequency of calibration Machine has poor repeatibility due to loose encoders backlash tight sl...

Page 46: ...Stylus tool M 5000 3707 Tool only for use in case of stylus mount becoming unscrewed Nose cone A 6596 0057 APCA 45 nose cone HSI interface A 5500 1000 HSI probe system interface quick start guide and...

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Page 48: ...w Mills Wotton under Edge Gloucestershire GL12 8JR United Kingdom T 44 0 1453 524524 F 44 0 1453 524901 E uk renishaw com www renishaw com H 6596 8500 01 For worldwide contact details visit www renish...

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